LG LG600G User manual

Service Manual Model : LG600G
Service Manual
LG600G
Date: May, 2008 / Issue 1.0
Internal Use Only

- 3 -
1. INTRODUCTION ...............................5
1.1 Purpose .................................................. 5
1.2 Regulatory Information............................ 5
1.3 Abbreviations .......................................... 7
2. PERFORMANCE...............................9
2.1 H/W Features...........................................9
2.2 Technical Specification ..........................10
3. TECHNICAL BRIEF ........................15
3.1 SKY77517 TX-RX iPAC™ FEM for
Dual-Band GSM/GPRS (U501)..............15
3.2 Transceiver (AD6548, U502) .................17
3.3 26 MHz Clock (Crystal, X500)................19
3.4 Baseband Processor (AD6724, U104)...20
3.5 Display and Interface .............................27
3.6 Camera Interface(AIT701G, U402)........29
3.7 Keypad Switches and Scanning ............31
3.8 Microphone ............................................32
3.9 Main Speaker.........................................33
3.10 Headset Interface.................................34
3.11 Key Back-light Illumination...................35
3.12 LCD Back-light Illumination..................36
3.13 VIBRATOR...........................................37
4. TROUBLE SHOOTING ...................38
4.1 RF Component.......................................38
4.2 RX Trouble.............................................39
4.3 TX Trouble .............................................43
4.4 Power On Trouble..................................46
4.5 Charging Trouble ...................................48
4.6 Vibrator Trouble .....................................50
4.7 LCD Trouble...........................................52
4.8 Camera Trouble .....................................55
4.9 Speaker Trouble ....................................58
4.10 SIM Card Interface Trouble..................60
4.11 Earphone (Headset mic) Trouble.........62
4.12 KEY backlight Trouble .........................64
4.13 Receiver Trouble..................................66
4.14 Microphone Trouble .............................68
4.15 RTC Trouble ........................................70
4.16 Folder on/off Trouble............................71
5. DOWNLOAD.......................................72
5.1 Download ...............................................72
6. BLOCK DIAGRAM ..........................78
7. CIRCUIT DIAGRAM ........................79
8. BGA IC Pin Check ..........................85
9. PCB LAYOUT..................................89
10. ENGINEERING MODE ..................95
10.1 BB Test [MENU 1]................................96
10.2 RF Test [MENU 2]................................97
10.3 MF mode [MENU 3] .............................98
10.4 Trace option [MENU 4] ........................99
10.5 Call timer [MENU 5] .............................99
10.6 Fact. Reset [MENU 6] ..........................99
10.7 S/W version..........................................99
11. STAND ALONE TEST .................100
11.1 Introduction ........................................100
11.2 Setting Method...................................100
11.3 Means of Test ....................................101
12. AUTO CALIBRATION .................103
12.1 Overview ............................................103
12.2 Equipment List ...................................103
12.3 Test Jig Operation..............................104
12.4 Procedure ..........................................105
12.5 AGC ...................................................107
12.6 APC....................................................107
12.7 ADC ...................................................107
13. EXPLODED VIEW &
REPLACEMENT PART LIST ..... 109
13.1 Exploded View .................................. 109
13.2 Replacement Parts ............................111
13.3 Accessory ......................................... 124
Table Of Contents
LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes

- 4 -
LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes

- 5 -
1. INTRODUCTION
1.1 Purpose
This manual provides the information necessary to repair, calibration, description and download the
features of this model.
1.2 Regulatory Information
A. Security
Toll fraud, the unauthorized use of telecommunications system by an unauthorized part (for example,
persons other than your company’s employees, agents, subcontractors, or person working on your
company’s behalf) can result in substantial additional charges for your telecommunications services.
System users are responsible for the security of own system. There are may be risks of toll fraud
associated with your telecommunications system. System users are responsible for programming and
configuring the equipment to prevent unauthorized use. The manufacturer does not warrant that this
product is immune from the above case but will prevent unauthorized use of common-carrier
telecommunication service of facilities accessed through or connected to it.
The manufacturer will not be responsible for any charges that result from such unauthorized use.
B. Incidence of Harm
If a telephone company determines that the equipment provided to customer is faulty and possibly
causing harm or interruption in service to the telephone network, it should disconnect telephone
service until repair can be done. A telephone company may temporarily disconnect service as long as
repair is not done.
C. Changes in Service
A local telephone company may make changes in its communications facilities or procedure. If these
changes could reasonably be expected to affect the use of the this phone or compatibility with the
network, the telephone company is required to give advanced written notice to the user, allowing the
user to take appropriate steps to maintain telephone service.
D. Maintenance Limitations
Maintenance limitations on this model must be performed only by the manufacturer or its authorized
agent.
The user may not make any changes and/or repairs expect as specifically noted in this manual.
Therefore, note that unauthorized alternations or repair may affect the regulatory status of the system
and may void any remaining warranty.
1. INTRODUCTION
LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes

- 6 -
1. INTRODUCTION
E. Notice of Radiated Emissions
This model complies with rules regarding radiation and radio frequency emission as defined by local
regulatory agencies. In accordance with these agencies, you may be required to provide information
such as the following to the end user.
F. Pictures
The pictures in this manual are for illustrative purposes only; your actual hardware may look slightly
different.
G. Interference and Attenuation
Phone may interfere with sensitive laboratory equipment, medical equipment, etc.Interference from
unsuppressed engines or electric motors may cause problems.
H. Electrostatic Sensitive Devices
ATTENTION
Boards, which contain Electrostatic Sensitive Device (ESD), are indicated by the sign.
Following information is ESD handling:
• Service personnel should ground themselves by using a wrist strap when exchange system boards.
• When repairs are made to a system board, they should spread the floor with anti-static matb which is
also grounded.
• Use a suitable, grounded soldering iron.
• Keep sensitive parts in these protective packages until these are used.
• When returning system boards or parts like EEPROM to the factory, use the protective package as
described.
LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes

- 7 -
1. INTRODUCTION
1.3 Abbreviations
For the purposes of this manual, following abbreviations apply:
LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
APC Automatic Power Control
BB Baseband
BER Bit Error Ratio
CC-CV Constant Current - Constant Voltage
DAC Digital to Analog Converter
DCS Digital Communication System
dBm dB relative to 1 milli watt
DSP Digital Signal Processing
EEPROM Electrical Erasable Programmable Read-Only Memory
ESD Electrostatic Discharge
FPCB Flexible Printed Circuit Board
GMSK Gaussian Minimum Shift Keying
GPIB General Purpose Interface Bus
GSM Global System for Mobile Communications
IPUI International Portable User Identity
IF Intermediate Frequency
LCD Liquid Crystal Display
LDO Low Drop Output
LED Light Emitting Diode
OPLL Offset Phase Locked Loop

- 8 -
1. INTRODUCTION
LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
PAM Power Amplifier Module
PCB Printed Circuit Board
PGA Programmable Gain Amplifier
PLL Phase Locked Loop
PSTN Public Switched Telephone Network
RF Radio Frequency
RLR Receiving Loudness Rating
RMS Root Mean Square
RTC Real Time Clock
SAW Surface Acoustic Wave
SIM Subscriber Identity Module
SLR Sending Loudness Rating
SRAM Static Random Access Memory
PSRAM Pseudo SRAM
STMR Side Tone Masking Rating
TA Travel Adapter
TDD Time Division Duplex
TDMA Time Division Multiple Access
UART Universal Asynchronous Receiver/Transmitter
VCO Voltage Controlled Oscillator
VCTCXO Voltage Control Temperature Compensated Crystal Oscillator
WAP Wireless Application Protocol

- 9 -
2. PERFORMANCE
2.1 H/W Features
2. PERFORMANCE
LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
Item Feature Comment
Standard Battery Li-ion, 3.7V 800mAh
Talk time Up to 200min : GSM Tx Level 7
Stand by time Up to 200 hours (Paging Period: 5, RSSI: -85 dBm)
Charging time Approx. 2.5 hours
RX Sensitivity GSM, EGSM: -102dBm, DCS: -102dBm, PCS: -102dBm
TX output power GSM, EGSM: 32.5dBm(Level 5),
DCS , PCS: 29.5dBm(Level 0)
GPRS compatibility Class 10
SIM card type 3V,1.8V Small
Display MAIN : TFT 128 ×160 pixel 65K Color
SUB : MONO STN 96 × 64
Hard icons. Key Pad
Status Indicator 0 ~ 9, #, *, Up/Down/Left/Right/Ok Navigation Key
Menu Key, Clear Key, Back Key, Confirm Key
Send Key, Volume Key, PWR Key, Camera Key, Hot Key
ANT Internal
EAR Phone Jack Yes (mono)
PC Synchronization Yes
Speech coding EFR/FR/HR
Data and Fax Yes
Vibrator Yes
Loud Speaker No
Voice Recoding Yes
Microphone Yes
Speaker/Receiver One way speaker
Travel Adapter Yes
MIDI SW MIDI (Mono SPK)
Camera VGA
Bluetooth Yes

- 10 -
2. PERFORMANCE
2.2 Technical Specification
LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
Item Description Specification
GSM850
TX: 824 + n x 0.2 MHz
1Frequency Band RX: 935 + n x 0.2 MHz (n=1~124)
PCS
TX: 1850 + (n-512) x 0.2 MHz
RX: 1930+ (n-1512) x 0.2 MHz (n=512~810)
2Phase Error RMS < 5 degrees
Peak < 20 degrees
3Frequency Error < 0.1 ppm
GSM850
Level Power Toler. Level Power Toler.
533 dBm 2dB 13 17 dBm 3dB
631 dBm 3dB 14 15 dBm 3dB
729 dBm 3dB 15 13 dBm 3dB
827 dBm 3dB 16 11 dBm 5dB
925 dBm 3dB 17 9 dBm 5dB
10 23 dBm 3dB 18 7 dBm 5dB
11 21 dBm 3dB 19 5 dBm 5dB
12 19 dBm 3dB
4Power Level PCS
Level Power Toler. Level Power Toler.
030 dBm 2dB 8 14 dBm 3dB
128 dBm 3dB 9 12 dBm 4dB
226 dBm 3dB 10 10 dBm 4dB
324 dBm 3dB 11 8 dBm 4dB
422 dBm 3dB 12 6 dBm 4dB
520 dBm 3dB 13 4 dBm 4dB
618 dBm 3dB 14 2 dBm 5dB
716 dBm 3dB 15 0 dBm 5dB

- 11 -
2. PERFORMANCE
LGE Internal Use Only Copyright © 2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes
Item Description Specification
GSM850
Offset from Carrier (kHz). Max. [dBc]
100 0.5
200 -30
250 -33
400 -60
600 ~ 1,200 -60
1,200 ~ 1,800 -60
1,800 ~ 3,000 -63
3,000 ~ 6,000 -65
5Output RF Spectrum 6,000 -71
(due to modulation) DCS/PCS
Offset from Carrier (kHz). Max. [dBc]
100 0.5
200 -30
250 -33
400 -60
600 ~ 1,200 -60
1,200 ~ 1,800 -60
1,800 ~ 3,000 -65
3,000 ~ 6,000 -65
6,000 -73
GSM850, EGSM
Offset from Carrier (kHz) Max. [dBm]
Output RF Spectrum 400 -19
6(due to switching transient) 600 -21
1,200 -21
1,800 -24