Life Fitness Arctic Silver 90XW-0XXX-03 User manual

ARCTIC SILVER QUIET DRIVE
CROSS-TRAINER 90XW-0XXX-03
( MADE IN HUNGARY)
Customer Support Services
PARTS MANUALrev 30 Jul 2008

2
Page 2 of 17
ARCTIC SILVER QUIET DRIVE 90XW 90XW-0XXX-03
REFERENCES S/N XHB054206148
OPERATION MANUAL M051-00K62-A111
SERVICE MANUAL M051-00K62-A149
TOUCH UP PAINT:
SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR
.33 OZ PEN
0017-00008-0204
0017-00008-0205
0017-00008-0206
PLUG IN OPTION 120/60 GK62-00002-0018
PLUG IN OPTION 240/50 UK GK62-00002-0019
PLUG IN OPTION 240v GK62-00002-0020
PLUG IN OPTION 230/50 CONT GK62-00002-0021
POWER CABLE W/BRACKET ASSY.
ASSEMBLY CONSISTS OF:
1) COAX CABLE
2) POWER EXTENSION CABLE
3) ACCESS PANEL BRACKET
4) F TYPE CONNECTOR
5) PLASTIC GROMMET (QTY. 2)
AK62-00210-0000
AK32-00020-0002
AK32-00078-0001
0K62-01179-0001
0017-00021-2846
0017-00042-0754
HARDWARE BAG AK62-00152-0001
NOTE: ADDING THE BOLT ON LCD SCREEN TO THE
90XW-0XXX-03 MAKES THE UNIT A 90XER-0XXX-03.

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ARCTIC SILVER QUIET DRIVE 90XW 90XW-0XXX-03
CONTENTS S/N XHB054206148
Page
CONSOLE SUPPORT & DEADSHAFT COVERS............................................................4
HANDLEBARS AND BULLHORNS .................................................................................5
CONSOLE AND RELATED COMPONENTS....................................................................6
UPPER FRAME HARDWARE ..........................................................................................7
ROCKER ARMS AND PEDAL LEVERS ..........................................................................8
CRANK COVER AND LOWER CAPS..............................................................................9
LOWER FRAME SHROUDS AND HARDWARE..............................................................10
PEDAL LEVER COMPONENTS.......................................................................................11
PCB, BATTERY, REED SWITCH & BRACKET...............................................................12
BEARING-INSERT ASSEMBLY ......................................................................................13
CRANK ARM PULLEY ASSEMBLY.................................................................................14
DRIVE MODULE...............................................................................................................15
DRIVE MODULE HARDWARE.........................................................................................16
CABLES............................................................................................................................17
Note: The 90XW has Telemetry only.

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ARCTIC SILVER QUIET DRIVE 90XW 90XW-0XXX-03
Console Support & Deadshaft Covers S/N XHB054206148
2-Outside Front
Deadshaft Cover
M0K62-01013-0000
2-Outside Rear
Deadshaft Cover
M0K62-01012-0000
Right Inside
Deadshaft Cover
M0K62-01010-0000
Left Inside
Deadshaft Cover
M0K62-01011-0000
2-Front Inside
Deadshaft Cover
0K62-01009-0000
Console Support
MAK62-00123-0000
Console Support Cap
M0K62-01030-0000
Console Support
Shroud
M0K62-01023-0000
Ri
g
ht
Bullhorn Cover
M0K62-01007-0001
Left
Bullhorn Cover
M0K62-01008-0001

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ARCTIC SILVER QUIET DRIVE 90XW 90XW-0XXX-03
Handlebars and Bullhorns S/N XHB054206148
Right Handlebar
MAK62-00090-0000
Right Bullhorn (See Note)
MAK62-00053-0001
Left Bullhorn (See Note)
MAK62-00054-0001
NOTE: The Right BullhornAssembly consists of:AK62-00057-0001 Bullhorn,
M0K62-01136-0000 Grip, and M0K62-01199-0000 Gasket.
NOTE: The Left Bullhorn Assembly consists of: AK62-00058-0001 Bullhorn,
M0K62-01136-0000 Grip and M0K62-01199-0000 Gasket
Left Handlebar
MAK62-00091-0000
Medallion Bug
AK58-00245-0000
Bug Adaptor
0K62-01034-0001

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ARCTIC SILVER QUIET DRIVE 90XW 90XW-0XXX-03
Console & Related components S/N XHB054206148
CONSOLE OVERLAY/BEZEL/SWITCH LANGUAGE
AK62-00147-0000 AK62-00180-0001 Multi
AK62-00147-0002 AK62-00189-0006 Jap/Met
Overlay/Bezel/Switch
(see chart below)
Polar PCB
with Receiver
AK39-00064-0000
Polar W/Latch Cable
AK39-00063-0000
Programmed PCB
A084-92220-A008
PCB Mounting Screws
0017-00101-1650
Console Case
with decal
AK62-00142-0000
Battery Door
0K62-01026-0000
Console Case Screws
0017-00101-1242

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ARCTIC SILVER QUIET DRIVE 90XW 90XW-0XXX-03
Upper Frame Hardware S/N XHB054206148
Items Not Shown
Accessory Tray M0K62-01022-0000
Accessory Tray
Mounting Screws (2) 0017-00101-1846
Handlebar
Mounting Screws
M0017-00101-1791
( 3 per side)
Bullhorn Screw Kit
(includes 4 screws)
GK62-00002-0042
Bullhorn Cover
Screws
0017-00101-1854
Outside Deadshaft
Cover Screws
0017-00101-1796
( 2 per side )
Inside Deadshaft
Cover Screws
0017-00101-1796
(2 per side)
Console Mounting
Screws (4)
0017-00101-1796
Console Support
Mounting Screws (6)
M0017-00101-1791
Console Support
Shroud Mounting Screws
0017-00101-1796

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ARCTIC SILVER QUIET DRIVE 90XW 90XW-0XXX-03
Rocker Arms & Pedal Levers S/N XHB054206148
Left Pedal Lever
Assembly
MAK62-00235-0000
Right Pedal
Lever Assembly
MAK62-00236-0000
LF Bug
Medallion Assembly
AK58-00245-0000
contents:
Rocker Arms (2)
Hardened Spacers (2)
Retaining Rings (2)
Alcohol pad
Oilite Washers (2)
Loctite 620
Rocker Arms
AK62-00002-0070
Shaft Collar w/Screws
0K61-01259-0000

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ARCTIC SILVER QUIET DRIVE 90XW 90XW-0XXX-03
Crank Cover and Lower Caps S/N XHB054206148
Crank Cover
0K61-03100-0002
2 - Mounting screws
0017-00101-1837
Stabilizer Caps
4 - 0K62-01003-0000
Front frame Cap
M0K62-01004-0000
Mounting Screws
(Located on front sides of Ladder Frame Cover)
2- 0017-00101-179
5

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ARCTIC SILVER QUIET DRIVE 90XW 90XW-0XXX-03
Lower Frame Shrouds & Hardware S/N XHB054206148
Leg Levelers
A
K62-00124-0000 Wheel/Bracket Assy.
MAK62-00102-0000
Mounting Screws
( 3 per assy.)
M0017-00101-1789
Ladder Frame Cover w/decal
MAK62-00106-0001
4 - Mounting screws
0017-00101-1795
Right Link Cover w/decal
AK62-00115-0000
Left Link Cover w/decal
AK62-00116-0000
Mounting screws
( 6 per cover)
0017-00101-1796
Rear Shroud Assy.
AK62-00223-0000
Mounting screws
(2 per side)
0017-00101-1796
Shroud Panel
0K62-01002-0003
Mounting screws
(2 per side)
0017-00101-1795
Rocker Cover Kit
(includes clip & screw)
GK62-00002-0066
Mounting screw
0017-00101-1796
Right Inside Rocker Cover
0K62-01037-0000
Right Inside Lever Joint Cover
0K62-01039-0000
Outside Pedal Joint Cover
0K62-01035-0000
Mounting screw
0017-00101-1836
Rocker Cover Kit
(includes clip & screw)
GK62-00002-0066
Mounting screw
0017-00101-1796
Left Inside Rocker Cover
0K62-01038-0000
Left Inside Lever Joint Cover
0K62-01040-0000
Outside Pedal Joint Cover
0K62-01035-0000
Mounting Screw
0017-00101-1836

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ARCTIC SILVER QUIET DRIVE 90XW 90XW-0XXX-03
Pedal Lever Assembly Components S/N XHB054206148
Left Pedal
M0K62-01005-0000
Right Pedal
M0K62-01006-0000 Pedal Mounting
Hardware Screws (4)
0017-00101-1805
Washer (4)
0017-00104-0469
Roller w/bearing
AK62-00196-0001
Shaft Collar
0K62-01065-0000
Washer
0017-00104-0474
Brass Washer
0K47-01104-0000
Anti-Lift Roller
0K62-01191-0000
Hex nut
0017-00103-0333
Right Inside Pedal Cover
0K62-01015-0000
Left Inside Pedal Cover
0K62-01016-0000
Mounting screws (5)
0017-00101-1796
Anti-Lift Track
0K62-01208-0000
Screws (2)
0017-00101-1836
Roller Extrusion
AK62-00197-0000
Screws (4)
M0017-00101-1789
E-Ring
0017-00100-0107
Thrust Washer
0K47-01105-0000
Brass Washer
0K47-01104-0000
Pedal/Rocker Shaft & Bearings
Order Kit GK62-00002-0001
Note: Units with old control link assemblies
will require kit MGK62-00002-0015
when replacing either the tie rod assembly
or the crank extension for the first time.
Crank Extension
Mounting Bolt
0017-00101-1907
Washer
0017-00104-0479
Nut
0017-00103-0333
Control Link Kit
GK62-00002-0071
(contains 2 control links,
part nos. AK62-00384-0000)
Control Links (2)
AK62-00384-0000

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ARCTIC SILVER QUIET DRIVE 90XW 90XW-0XXX-03
PCB, Battery, Reed Switch & Bracket S/N XHB054206148
6V Battery
0017-00003-0685
Power Control Board
B084-92218-D002
PCB Mounting screws
0017-00101-1838
PCB, Reed Switc
h
Battery Bracket
0K62-01233-0000
Grommet (4)
M0017-00042-0821
Reed Switch
118E-00001-0140
Battery
Mounting screws
0017-00101-1797 Reed Switch
Mounting screws (2)
0017-00101-1794

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ARCTIC SILVER QUIET DRIVE 90XW 90XW-0XXX-03
Bearing-Insert Assembly -AK62-00299-0000 S/N XHB054206148
1” Bearing
0K62-01221-0000
Bearin
g
Flan
g
es
(
2
)
0K62-01220-0000
Service Kit-
MGK62-00002-0044
Includes:
1- crankshaft
2- bearings
2- sets of bearing flanges
4- nuts and washers
Service Kit- GK62-00002-0045
Includes:
1 - intermediate shaft
2 - bearings
2- sets of bearing flanges
4- nuts and washers

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ARCTIC SILVER QUIET DRIVE 90XW 90XW-0XXX-03
Crank Arm Pulley Assembly S/N XHB054206148
Crank arm weld
Assembly
MAK62-00205-0000
Magnet-Standoff
Assembly
A
K62-00186-0000
Poly-V Crank Pulley
0K61-02409-0000
Magnet Mounting
screw
0017-00101-1835
washer
0017-00104-0144
Retaining Ring
0017-00100-0107
Crank arm
mounting bolt
0017-00101-1849
nut - 0017-00103-0334
Crankshaft Plate
M0K61-02302-0001
Crankshaft Plate
Mounting screws (4)
M0017-00101-1834

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ARCTIC SILVER QUIET DRIVE 90XW 90XW-0XXX-03
Drive Module S/N XHB054206148
Poly-V Metric
Pulley
0K35-01186-0007
Pulley Set screws
0017-00101-1833
J8 Flexonic
Belt
0K62-01134-0000
Right Crank Arm
Weld Assembly
MAK62-00204-0000
A
lternator-Flywheel
Assembly
AK61-00250-0001
Mando Alternator Brushes
0017-00009-0895
Crankshaft
M0K62-01222-0001
Crank Arm-Pulley
Assembly
See Page 13 for
breakdown
J10 Flexonic Belt
0K62-01135-0000
Intermediate Shaft
0K62-01223-0000
Resistor Assembly
Includes Power
Control Cable
MAK62-00260-0000 Bearing-Insert
Assembly (4)
See Page 12 for
breakdow
n

16
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ARCTIC SILVER QUIET DRIVE 90XW 90XW-0XXX-03
Drive Module Hardware S/N XHB054206148
Crank Arm
Mounting bolt
0017-00101-1849
nut
0017-00103-0334
A
lternator-Flywheel
Assembly
Mounting bolt
0017-00101-0986
Crankshaft
M0K62-01222-0001
Square
Machine Key (2)
M0K53-01122-0000
Alernator-flywheel
mounting bolt
and nut
bolt-0017-00101-1867
nut-0017-00103-0332
Machine Key
0K53-01183-0000
Retaining ring
0017-00100-0107
Poly-V pulley
mounting screw
and washer
0017-00101-1836
0017-00104-0465
Bearing-Insert
mounting screw
and nut
0017-00101-1866
0017-00103-0341

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ARCTIC SILVER QUIET DRIVE 90XW 90XW-0XXX-03
Cables S/N XHB054206148
Power Control Board
B084-92218-D002
Console PCB
A084-92220-A008
Main Cable
AK62-00093-0000
Power Control Cable
AK62-00092-0000