Life Fitness Arctic Silver 90XW-0XXX-02 User manual

ARCTIC SILVER CROSS-TRAINER 90XW-0XXX-02
Customer Support Services
PARTS MANUALrevised 30 Jul 2008

Page 2 of 14
ARCTIC SILVER 90XW 90XW-0XXX-02
REFERENCES S/N AWE100000 and UP
OPERATION MANUAL M051-00K62-A111
SERVICE MANUAL M051-00K62-A060
TOUCH UP PAINT:
SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR
.33 OZ PEN
0017-00008-0204
0017-00008-0205
0017-00008-0206
PLUG IN OPTION 120/60 GK62-00002-0018
PLUG IN OPTION 240/50 UK GK62-00002-0019
PLUG IN OPTION 240v AUS GK62-00002-0020
PLUG IN OPTION 230/50 CONT GK62-00002-0021
TELEMETRY KIT GK63-00002-0002
POWER CABLE W/BRACKET ASSY.
ASSEMBLY CONSISTS OF:
1) COAX CABLE
2) POWER EXTENSION CABLE
3) ACCESS PANEL BRACKET
4) F TYPE CONNECTOR
5) PLASTIC GROMMET –(QTY. 2)
AK62-00210-0000
AK32-00020-0002
AK32-00078-0001
0K62-01179-0001
0017-00021-2846
0017-00042-0754
CRANKSHAFT W/BEARINGS KIT GK62-00002-0028
HARDWARE BAG AK62-00152-0001
NOTE: ADDING THE BOLT ON LCD SCREEN TO THE
90XW-0XXX-02 MAKES THE UNIT A 90XER-0XXX-02.

Page 3 of 14
ARCTIC SILVER 90XW 90XW-0XXX-02
CONTENTS S/N AWE100000 and UP
Page
CONSOLE SUPPORT & DEADSHAFT COVERS............................................................4
HANDLEBARS AND BULLHORNS .................................................................................5
CONSOLE AND RELATED COMPONENTS....................................................................6
UPPER FRAME HARDWARE ..........................................................................................7
ROCKER ARMS AND PEDAL LEVERS ..........................................................................8
CRANK COVER AND LOWER CAPS..............................................................................9
LOWER FRAME SHROUDS AND HARDWARE..............................................................10
PEDAL LEVER COMPONENTS.......................................................................................11
DRIVE MODULE COMPONENTS ....................................................................................12
DRIVE MODULE HARDWARE.........................................................................................13
CABLES............................................................................................................................14
Note: Telemetry is an option on the 90XW.

Page 4 of 14
ARCTIC SILVER 90XW 90XW-0XXX-02
Console Support & Deadshaft Covers S/N AWE100000 and UP
Outside Front
Deadshaft Cover (2)
0K62-01013-0000
Outside Rear
Deadshaft Cover (2)
0K62-01012-0000
Right Inside
Deadshaft Cover
0K62-01010-0000
Left Inside
Deadshaft Cover
0K62-01011-0000
2-Front Inside
Deadshaft Cover
0K62-01009-0000
Console Support
AK62-00123-0000
Console Support Cap
0K62-01030-0000
Console Support
Shroud
0K62-01023-0000
Right Bullhorn Cover
0K62-01007-0001
Left Bullhorn Cover
0K62-01008-0001

Page 5 of 14
ARCTIC SILVER 90XW 90XW-0XXX-02
Handlebars and Bullhorns S/N AWE100000 and UP
Right Handlebar
AK62-00090-0000
Right Bullhorn (See Note)
AK62-00053-0001
Left Bullhorn (See Note)
AK62-00054-0001
NOTE: The Right Bullhorn Assembly consists of: AK62-00057-0001 Bullhorn,
0K62-01136-0000 Grip, and 0K62-01199-0000 Gasket.
NOTE: The Left Bullhorn Assembly consists of: AK62-00058-0001 Bullhorn,
0K62-01136-0000 Grip and 0K62-01199-0000 Gasket
Left Handlebar
AK62-00091-0000
Medallion Bug
AK58-00245-0000
Bug Adaptor
0K62-01034-0000

Page 6 of 14
ARCTIC SILVER 90XW 90XW-0XXX-02
Console & Related components S/N AWE100000 and UP
CONSOLE OVERLAY/BEZEL/SWITCH LANGUAGE
AK62-00151-0001 AK62-00189-0001 Eng + Met
AK62-00151-0003 AK62-00189-0003 Ger/Met
AK62-00151-0004 AK62-00189-0004 Spn/Met
AK62-00151-0006 AK62-00189-0006 Jap/Met
AK62-00151-0007 AK62-00189-0007 Frn/Met
AK62-00151-0008 AK62-00189-0008 Ital/Met
AK62-00151-0009 AK62-00189-0009 Dut/Met
AK62-00151-0010 AK62-00189-0010 Port/Met
Overlay/Bezel/Switch
(see chart below)
Programmed PCB
A084-92220-A008
PCB mounting Screws (5)
0017-00101-1650
Console Case Screws (6)
0017-00101-1242
Console Case
with decal
AK62-00142-0000
Battery Door
0K62-01026-0000

Page 7 of 14
ARCTIC SILVER 90XW 90XW-0XXX-02
Upper Frame Hardware S/N AWE100000 and UP
Items Not Shown
Accessory Tray 0K62-01022-0000
Accessory Tray
Mounting Screws (2) 0017-00101-1846
Handlebar
Mounting Screws
0017-00101-1791
(3 per side)
Bullhorn Mounting
Screws
(includes 4 screws)
GK62-00002-0042
Bullhorn Cover
Screws
0017-00101-1854
Outside Deadshaft
Cover Screws
0017-00101-1796
( 2 per side )
Inside Deadshaft
Cover Screws
0017-00101-1796
(2 per side)
Console Mounting
Screws (4)
0017-00101-1796
Console Support
Mounting Screws (6)
0017-00101-1791
Console Support
Shroud Mounting Screws
0017-00101-1796

Page 8 of 14
ARCTIC SILVER 90XW 90XW-0XXX-02
Rocker Arms & Pedal Levers S/N AWE100000 and UP
Left Pedal Lever
Assembly
AK62-00235-0000
Right Pedal
Lever Assembly
AK62-00236-0000
LF Bug
Medallion Assembly
AK58-00245-0000
contents:
Rocker Arms (2)
Hardened Spacers (2)
Retaining Rings (2)
Alcohol pad
Oilite Washers (2)
Loctite 620
Rocker Arms
AK62-00002-0070
Shaft Collar w/Screws
0K61-01259-0000

Page 9 of 14
ARCTIC SILVER 90XW 90XW-0XXX-02
Crank Cover and Lower Caps S/N AWE100000 and UP
Crank Cover
0K61-03100-0002
Mounting screws (2)
0017-00101-1837
Stabilizer Caps (4)
0K62-01003-0000
Front frame Cap
0K62-01004-0000
Mounting Screws (2)
(Located on front sides of
Ladder Frame Cover)
0017-00101-1795

Page 10 of 14
ARCTIC SILVER 90XW 90XW-0XXX-02
Lower Frame Shrouds & Hardware S/N AWE100000 and UP
Leg Levelers
AK62-00124-0000 Wheel/Bracket Assy.
AK62-00102-0000
Mounting Screws
(3 per assembly)
0017-00101-1789
Ladder Frame Cover w/Decal
AK62-00106-0001
Mounting Screws (4)
0017-00101-1795
Right Link Cover w/Decal
AK62-00117-0000
Left Link Cover w/Decal
AK62-00118-0000
Mounting Screws
(6 per cover)
0017-00101-1796
Rear Shroud Assembly
AK62-00223-0000
Mounting Screws (4)
0017-00101-1796
Shroud Panel
0K62-01002-0003
Mounting Screws (4)
0017-00101-1795
Rocker Cover Kit
(includes clip & screw)
GK62-00002-0066
Mounting Screw
0017-00101-1796
Right Inside Rocker Cover
0K62-01038-0000
Right Inside Lever Joint Cover
0K62-01040-0000
Outside Pedal Joint Cover
0K62-01035-0000
Mounting Screw
0017-00101-1836
Rocker Cover Kit
(includes clip & screw)
GK62-00002-0066
Mounting screw
0017-00101-1796
Left Inside Rocker Cover
0K62-01037-0000
Left Inside Lever Joint Cover
0K62-01039-0000
Outside Pedal Joint Cover
0K62-01035-0000
Mounting Screw
0017-00101-1836

Page 11 of 14
ARCTIC SILVER 90XW 90XW-0XXX-02
Pedal Lever Assembly Components S/N AWE100000 and UP
Left Pedal
0K62-01005-0000
Right Pedal
0K62-01006-0000 Pedal Mounting
Hardware Screws (4)
0017-00101-1805
Washer (4)
0017-00104-0469
Roller w/bearing
AK62-00196-0001
Shaft Collar
0K62-01065-0000
Washer
0017-00104-0474
Brass Washer
0K47-01104-0000
Anti-Lift Roller
0K62-01191-0000
Hex nut
0017-00103-0333
Right Inside Pedal Cover
0K62-01015-0000
Left Inside Pedal Cover
0K62-01016-0000
Mounting screws (5)
0017-00101-1796
Anti-Lift Track
0K62-01208-0000
Screws (2)
0017-00101-1836
Roller Extrusion
AK62-00197-0000
Screws (2)
0017-00101-1789
E-Ring
0017-00100-0107
Thrust Washer
0K47-01105-0000
Brass Washer
0K47-01104-0000
Pedal/Rocker Shaft & Bearings
Order Kit GK62-00002-0001
Note: If replacing the Tie Rod Assembly or
Crank Extension for the first time, order
kit GK62-00002-0015. Both sides must
be replaced simultaneously in this situation.
Control Link Kit
GK62-00002-0071
(contains 2 control links,
part nos. AK62-00384-0000)
Control Links (2)
AK62-00384-0000
Crank Extension
Mounting Bolt
0017-00101-1907
Washer
0017-00104-0479
Nut
0017-00103-0333

Page 12 of 14
ARCTIC SILVER 90XW 90XW-0XXX-02
Drive Module Components S/N AWE100000 and UP
Battery
0017-00003-0685
Right Crankarm
AK62-00204-0000
FLEXONIC Belt J8
0K62-01134-0000
Metric Poly-V Pulley
0K35-01186-0007
Resistor w/Harness
Assembly
AK62-00171-0000
Power Control Board
B084-92218-D002
Reed Switch
118E-00001-0140
A
lternator Flywheel
Assembly
AK61-00250-0002
(Includes Shroud
Support Bracket)
Left Crank Arm
Weld Assembly
Order Kit
GK62-00002-0027
Magnet/Standoff
Assembly
AK62-00186-0000
Poly-V Crank Pulle
y
0K61-02409-0000
Crossover Shaft
and Bearings
Kit GK62-00002-000
2
FLEXONIC Belt J10
0K62-01135-0000
Crankshaft Plate
0K61-02302-0001

Page 13 of 14
ARCTIC SILVER 90XW 90XW-0XXX-02
Drive Module Hardware S/N AWE100000 and UP
PCB Mounting Screws
0017-00101-1838
Battery
Mounting Screws
0017-00101-1797
Retaining Ring
0017-00100-0107
Alternator
Mounting Bolt
0017-00101-0986
A
lternator Mounting
Bolt -
Nut - 0017-00103-0332
0017-00101-1793
Screw
0017-00101-1836
Washer
0017-00104-0465
Machine Key
0K53-01183-0000
Set Screws
0017-00101-1833
Thrust Washer
0K47-01104-0000
Resistor
Mounting Rod
0K63-01166-0000
Cable Mounting Screws
0017-00101-1839
Cable Mounting Nuts
0017-00103-0159
Crankarm Nut
0017-00103-0334
Crankarm Mounting Bolt
0017-00101-1849
Hex Key
0K53-01122-0000
Set Screw
0017-00101-1833
Magnet
Mounting Screw
0017-00101-1835
Crankshaft Plate
Mounting Screws
0017-00101-1834
Plastic Grommet (4)
0017-00042-0754
Reed Switch/Cable
Mounting Screws
0017-00101-1794
PCB Grommet (4)
0017-00042-0821

Page 14 of 14
ARCTIC SILVER 90XW 90XW-0XXX-02
Cables S/N AWE100000 and UP
15 K OHM
Power Control Board
B084-92218-D002
Console PCB
A084-92220-A008
Main Cable
AK62-00093-0000
Power Control Cable
AK62-00092-0000