Life Fitness CT9500 Cross-Trainer Configuration guide

1Page 1 of 16
CT9500 Cross-Trainer CT95-0XXXX-14
General Assembly
Bag Assembly AK53-00215-0001
Hardware Bag AK53-00044-0000
Install Manual M051-00K20-C088
Operator Manual M051-00K20-A040
Service Manual M051-00K53-A011
Upper Arms
and Frame
Side Shrouds
LT SK53-00021-0004
RT SK53-00021-0003
Right Side Drive
Left Side
Drive Hardware
Power Box
Front Drive
Linkage
Linkage
Hardware
Lower Arm
Idler Bracket
Crankshaft
Pulley Assy
Console Assembly
Tray Assembly
SK53-00034-0000
Cables
Left Side
Drive Assemblies
Pedal Lever/
Roller Assembly
Drive Linkage
Rear Step
0K53-01174-0000
Reading Rack
Shroud Cap
0K53-01090-0000

2Page 2 of 16
CT9500 Cross-Trainer CT95-0XXXX-14
Console Assembly
Screw
0017-00101-1250
Battery Cover
0K36-01035-0006
Console Case (Black)
0K36-01187-0006
Screw
0017-00101-0823 (6)
Console Assembly
SK53-00039-0001 Eng/Met
A
K53-00039-0003 Ger/Met
A
K53-00039-0004 Spn/Met
A
K53-00039-0007 Frn/Met
AK53-00039-0008 Itl/Met
A
K53-00039-0009 Dut/Met
A
K53-00039-0010 Frn/Met
A
K53-00039-0002 Eng/Met
A
K53-00039-0005 Spn/Met
A
K53-00039-0006 CCD/Met
Overlay Bezel
SK53-00040-0001 Eng/Met
A
K53-00040-0003 Ger/Met
A
K53-00040-0004 Spn/Met
A
K53-00040-0007 Frn/Met
A
K53-00040-0008 Itl/Met
A
K53-00040-0009 Dut/Met
A
K53-00040-0010 Frn/Met
A
K53-00040-0002 Eng/Met
A
K53-00040-0005 Spn/Met
A
K53-00040-0006 CCD/Met

3Page 3 of 16
CT9500 Cross-Trainer CT95-0XXXX-14
Side Shrouds
Left Shroud Assy
SK53-00021-0004
Pop Rivet (Plastic)
0017-00072-0160
Shroud Pedal Assy
SK53-00057-0000
Right Shroud Assy
SK53-00021-0003
Right Side Trim
0K53-01363-0001
Rear Cover w/Decal
AK53-00101-0000
Left Side Trim
0K53-01363-0002
Screw
0017-00101-0991
Linkage Shroud
0K53-01172-0000
Hood Shroud
SK53-00080-0000
Tinnerman
0017-00103-0269
Retention Block
0K53-01139-0000
Cable Insulated Clamp
0017-00009-0915
Arm Cap Plate
0K53-01092-0000
Cable Retention Bracket
0K53-01140-0000
Screw
0017-00101-1182
LEFT SIDE VIEW
BACK VIEW

4Page 4 of 16
CT9500 Cross-Trainer CT95-0XXXX-14
Tray Assembly
Column
A
K53-00063-0001
Washer
0017-00101-1060
Screw
0017-00101-1033
Tray
0K53-01024-0001
Stop Switch Retainer
0K26-02149-0000
Stop Switch
Cable Assembly
Stop Switch
SK45-00045-0000
Velcro Loop
0K14-01262-0000
Velcro Hook
0K14-01263-0000
Receiver Isolator Tube
0K36-01059-0002
Polar Receiver
AK40-00045-0001
Assembly Tray
SK53-00034-0000
Plate w/Decal Language
A
K53-00087-0001 English
AK53-00 -0003 German
AK53-00 -0004 Spanish
AK53-00 -0005 Swedish
AK53-00 -0006 Japanese
AK53-00 -0007 French
AK53-00 -0008 Italian
AK53-00 -0009 Dutch
AK53-00 -0010 Portuguese
087
087
087
087
087
087
087
087
Decal
0K53-01133-0001
0K53-01133-0003
0K53-01133-0004
0K53-01133-0005
0K53-01133-0006
0K53-01133-0007
0K53-01133-0008
0K53-01133-0009
0K53-01133-0010
Trim
0K53-01226-0000

5Page 5 of 16
CT9500 Cross-Trainer CT95-0XXXX-14
Right Drive Side
Hex Bolt
0017-00101-1550
Locking Nut
0017-00103-0117
Washer
0017-00104-0193
Washer
0017-00104-0275
Washer
0017-00104-0194
Hex Bolt
0017-00101-1193
Cable Clamp
0017-00042-0006
Washer
0017-00104-0279
Bolt 0017-00101-0979
Lock Washer 0017-00104-0006
Washer 0017-00104-0043
Plastic Grommet
0017-00042-0754
Power Cable Assy
Cable Tie
0017-00042-0308
PCB Bracket Assy
SK53-00071-0001
Intermediate Shaft Assy
SK53-00159-0000
Washer
0017-00104-0239
Locking Nut
0017-00103-0025
Hex Nut
0017-00101-1193
Washer
0017-00104-0279
Clamp Cable
0017-00042-0006
Cable Tie
0017-00042-0308

6Page 6 of 16
CT9500 Cross-Trainer CT95-0XXXX-14
Left Drive Side
Poly-V Belt(Alternator)
0K53-01238-0000
Pulley
0K35-01186-0004
Key
0K53-01183-0000
Alternator Strap
Bracket
0K53-01246-0000
Alternator w/Pulley Assy
SK53-00055-0001
Lower Arm
Welded Assy
AK53-00097-0001
Resistor Assy
SK53-00070-0000
Machined Key
0K53-01122-0000
Spacer
0K53-01264-0000
Shroud Support
0K53-01285-0001
Sweat Diverter
0K53-01409-0000
Support Clamp Plate
0K53-01294-0000
Intermediate Shaft Assy
SK53-00159-0000
Poly-V Belt(Drive)
0017-00009-0909

7Page 7 of 16
CT9500 Cross-Trainer CT95-0XXXX-14
Left Drive Side Hardware
Nut
0017-00103-0025
Washer
0017-00104-0043
Bolt
0017-00101-0979
Bushing
0017-00042-0869
Bolt
0017-00101-0979
Washer
0017-00104-0043
Nut
0017-00103-0025
Tie Strap
0017-00042-0308
Foot Pad
0K01-01029-0000
Cotter Pin
0017-00007-0208
Wheel
0017-00042-0674
Clevis Pin
0017-00007-0233
Nut
0017-00101-1060
Washer
0017-00104-0144
Washer
0017-00104-0327
Hex Nut
0017-00101-1625
Washer
0017-00104-0412
Bolt
0017-00101-0832
Washer
0017-00104-0064
Washer
0017-00104-0164 Bolt
0017-00101-0926
Cable Tie
0017-00042-028
Leveler
0017-00009-0795
Nut
0017-00103-0164

8Page 8 of 16
CT9500 Cross-Trainer CT95-0XXXX-14
Front Drive Linkage
Intermediate
Shaft Assembly
SK53-00159-0000
Hex Bolt
0017-00101-0333
Lock Nut
0017-00103-0218
Washer
0017-00104-0194
Hex Bolt
0017-00101-0974
Crankshaft Assy
AK53-00073-0001
Upper Frame Drive Assy
AK53-00066-0000
Upper Arm Assy
AK53-00089-0000
Cable Clamp
0017-00042-00006
Washer
0017-00101-1193
Hex Bolt
0017-00104-0279
Electrode Handle Cable
Hex Bolt
0017-00101-1550
Washer
0017-00104-0325
Upper Frame

9Page 9 of 16
CT9500 Cross-Trainer CT95-0XXXX-14
Drive Linkage Hardware
Link Pivot Sleeve
0K53-01342-0000
Washer
0017-00104-0369
Bolt
0017-00101-0973
Hex Bolt
0017-00101-1606
Shaft
0K53-01346-0017
Bearing Spacer
0K53-01384-0000
Washer
0017-00104-0369
Washer
0017-00104-0302
Jam Nut
0017-00103-0273
Washer
0017-00104-0402
Lock Nut
0017-00103-0025
Washer
0017-00104-0369
Pivot Sleeve
0K53-01349-0000
Hex Bolt
0017-00101-1605
Washer
0017-00104-0098
Jam Nut
0017-00103-0268
Bolt
0017-00101-1610
Washer
0017-00104-0157
Set Screw
0017-00101-0333
Bolt
0017-00101-1546

10Page 10 of 16
CT9500 Cross-Trainer CT95-0XXXX-14
Side Linkage
Lower Arm
AK53-00097-0001
Crank Arm Assembly
SK53-00171-0000
4” Link Bar
AK53-00100-0002
14” Link Bar
AK53-00170-0000
10-3/4” Link
SK53-00133-0002

11Page 11 of 16
CT9500 Cross-Trainer CT95-0XXXX-14
Lower Arm Idler Bracket Assembly GK53-00002-0012
Pulley
0K53-01263-000 Idler Bracket Plate
0K53-01021-0000 Nut
0017-00103-0164
Hex Bolt
0017-00103-0156
Acorn Nut
0017-00103-0273
Wear Plate
0K53-01338-0000
Square Washer
0K53-01323-0000
Hex Bolt
0017-00101-0974
Washer
0017-00104-0302
Idler Spacer
0K53-01322-0000
Tensioning Bracket
0K53-01020-0001
Hex Bolt
0017-00101-1608

12Page 12 of 16
CT9500 Cross-Trainer CT95-0XXXX-14
Crankshaft Pulley Assembly SK53-00073-0001
Pillow Block Bearing
0K53-01181-0000
Bearing Ring
0017-00100-0178
Hub Key
0K24-01029-0001
Hex Screw
0017-00101-1276
Hub Assembly
AK24-00074-0000

13Page 13 of 16
CT9500 Cross-Trainer CT95-0XXXX-14
Pedal Lever/Roller Assembly RT-SK53-00198-0001, LT-SK53-00198-0002
TORX Screw
0017-00101-1654
Roller
SK53-00092-0001
A
nti-Lift Roller
SK53-00091-0000
Spacer
0K53-01343-0000
Roller Bearing Assy
SK53-00092-0001
Toe Guard Kit (2)
GK53-00002-0030
TORX Screw
0017-00101-1633
Pedal
0K53-01027-0001

14Page 14 of 16
CT9500 Cross-Trainer CT95-0XXXX-14
Upper Arms and Frame
Handrail Grip, RT
AK53-00026-0001
Handrail Grip, LT
AK53-00026-0002
Left Hub Shaft Assy
SK53-00185-0002
E-Ring
0017-00100-0107
Washer
0017-00104-0321
Washer
0017-00104-0320
Right Hub Shaft Assy
SK53-00185-0002
Sensors
GK20-00002-0001
UPPER FRAME ASSEMBLY AK53-00089-0000

15Page 15 of 16
CT9500 Cross-Trainer CT95-0XXXX-14
Power Box
To Power Control
Board
Switch
0017-00032-0180
Bushing Strain Relief
(See Table)
Power Box
(See Table)
Line Cord
(See Table)
Circuit Breaker 2 amp
0017-00003-0626
Circuit Breaker 10 amp
0017-00003-0628
10
2
Transformer
AK24-00162-0000
NOTE: For 120v/60 - 12’ Line Cord order: GK53-00002-0013

16Page 16 of 16
CT9500 Cross-Trainer CT95-0XXXX-14
Cables
3-14 awg. Line Cord3-14 awg. Line Cord
17
F
R
E
S
P
K
A
G
L
B
H
N
U
T
16
14
10
J
C
D
8
W4
6
(BLA CK)
Right "Palm"
black
white or red
(WH ITE or RED )
Left "Finger"
Left "Palm"
(BLA CK)
CON2MINIFITJR
CON2MINIFITJR
(WHITE or RED )
Right "Finger"
white or red
CON2MINIFITJR
CON2MINIFITJR
CON4MINIFITJR
CON4MINIFITJR
1212
12 12
black
4
4321
31 2
RING
STATIC
GRN
WHT.
R5
R6
R4
R2
R3
R1
RED BLK.
grngrn
10 A.10 A.
11 22
whtwht
blkblk
KEYPAD SCHEMATIC
1
STATIC
RING
S3
29 7313
S1 S2
11
155
M 12
TU
N
J
P
K
S
R
L
W
M
KEYPAD
E
A
F
B
G
C
H
D
P2
START
STOP SW
CONSOLE
CON17LIF
17
1
P1
STOP SW
+
R PM SENSE
IN
GND
GN D
+8VDC
GN D
F IELD CTL
+8VDC
HRTVCC
blue
CON6MINI-FITJR
6
white
black
brown
green
2
3
1
red
5
4
MINI-FIT Jr. RECPT.
P7
STOP
*Violet
4
*Yellow
531 2
N.C.
*white
*black
*red
POLAR
TELEMETRY
REC E IVER
12 Pos. MNL12 Pos. MNL
1111
2222
blkblk
blkblk
Line FilterLin e Filter
wht blubluwht
Bkr 2ABkr 2A
grngrn
blkblk
11
1
4
4
1 2
55
2
grngrn
brnbrn
22
ON/OFFO N/OFF
switchswitch
Mov 1
blu
Mov 1
blu
brnbrn
5555
4444
3333
redred
9999
1010 1010
1111 1111
1212 1212
redred
redred
8
7
8
7
8
7
8
7
6666
red/yelred/yel
wht/blkwht/blk
org/blk
grn/blkgrn/blk
org/blk
red/blkred/blk
blu/blkblu/blk
whtwht
ornorn
(Split Bobbin)
Transformer
PowerPower
Transformer
(Split Bobbin)
redred
redred
E
FIELD CTRL .
FIELD RTN.
RPM S ENSE
CONTROL
7
brown
blue
black
white
red
CON7S 156K 5
J1
1
J4
2
F IELD CTL
GN D
+ 8VDC
GN D
KEY
R PM SENSE
5
2
1
6
3
Field Excitatio n
green
+ 8VDC
4
EXC. S
pink3
orange/white
CON5S156K 2
2POSMNL
KEY
GND
1
2
4
5violet
J2
Field Return
AC Tap
MANDO ALTERNATOR
L
P
KOREA
MANDO
2
B
Gnd
Output
Fiel d Return
violet
Gnd
ACTap
black (2)
Fld.Exc.
Output
A LTE R NAT OR
red ( 2 )
240 W. 2 PLCS.
1 OHM 5%
Electronic Handle
Cable
AK53-00023-0001
Cable Assembly
A
K53-00090-0000
Main Console
A
K53-00035-0000
Cable Assembly
A
lternator Stud
A
K53-00033-0000
Stop/Polar Cables
AK53-00048-0000
Power Box
Handlebar Cable
A
K53-00024-0000