Life Fitness Arctic Silver 97TE-XXXX-08 User manual

ARCTIC SILVER 97TE-XXXX-08 TREADMILL
Customer Support Services
PARTS MANUALrev 30 May 2008

2
ARCTIC SILVER 97TE 97TE-XXXX-08
CONTENTS S/N TSN100000 and up
Page
MISCELLANEIOUS PARTS ...................................................................................... 3
CONSOLE, OVERLAY ASSEMBLY, AND OVERLAY ........................................................... 5
CONSOLE COMPONENTS ...................................................................................... 6
UPRIGHTS AND HANDRAILS................................................................................... 8
ERGO BAR, HEART RATE SENSORS, AND ACTIVITY ZONE ................................................ 9
A-Z MODULE WITH OVERLAY ASSEMBLY.................................................................... 10
REAR ENDCAPS AND CUP HOLDERS ......................................................................... 11
MOTOR COVER, FRONT COVER AND, FRONT ENDCAPS .................................................. 12
SCUFF PAD AND TINSEL....................................................................................... 13
ON-OFF SWITCH, ACCESS PLATE, AND GROMMETS....................................................... 14
BELT, DECK, AND REAR ROLLER............................................................................. 15
LIFT FRAME AND RECEPTACLE ASSEMBLY.................................................................. 16
LIFT MOTOR ASSEMBLY ...................................................................................... 17
IDLER ARM ASSEMBLY ......................................................................................... 18
LEG LEVELER ASSEMBLY ...................................................................................... 19
FRONT ROLLER ASSEMBLY.................................................................................... 20
DRIVE MOTOR ASSEMBLY ..................................................................................... 21
STRIDE SENSOR ASSY AND STRIDE SENSOR PCB ASSEMBLY .............................................. 22
DSP-CONTROLLER ASSEMBLY ................................................................................ 23
LINE-CORDS AND LINE-CORD OPTIONS ..................................................................... 24
BLOCK DIAGRAMS.............................................................................................. 25

3
* All Operation, Instruction assembly & Instruction Bag assembly may not be available.
ARCTIC SILVER 97TE 97TE-XXXX-08
MISCELLANEOUS PARTS S/N TSN100000 and up
LANGUAGE OPERATION
MANUAL INSTRUCTION ASSEMBLY INSTRUCTION BAG ASSY. SERVICE MANUAL
ENGLISH M051-00K58-A276 M051-00K58-A322 AK58-00579-0000
FRENCH
PORTUGUESE
SPANISH
M051-00K58-A277 M051-00K58-A323
AK58-00579-0001
DUTCH
GERMAN
ITALIAN
M051-00K58-A278 M051-00K58-A324
AK58-00579-0002
JAPANESE M051-00K58-A279 M051-00K58-A325 AK58-00579-0003
M051-00K58-A254
AK58-00226-0000 Hardware Bag Assembly: MFG;95T/97T
Item Description Qty
0K58-01305-0002 PLUG: UPRIGHT S/C-C 2
0K58-01347-0000 GASKET: ERGOBAR C 2
Only available in the kit WRENCH: TORX; T27 B 1
0017-00042-0326 GROMMET: PLASTI; .130/.005 S/C#13-B 2
0017-00042-0840 CLIP: WIRE; PUSH-MTG; 3/4"; S/C#80-B 5
0017-00101-1770 8-15X 8 PHL PAN A SS NO B 6
0017-00101-1772 10-16X 8 PHL PAN B ST ZS B 6
0017-00101-1773 1/4 -20X 8 TRX BUT CS SS NO B 6
0017-00101-1774 5/16-18X40 TRX FLT CS ST ZS B 4
0017-00101-1778 1/2 -13X16 UNS HEX CS G5 ZB B 4
0017-00101-1780 8- X20 PHL TRS AB SS NO B 8
0017-00104-0325 WSH 516-.873-125 SL-D ST ZN B 4
0017-00103-0327 NUT 5/16-18 HEX; JAM D ST ZS B 4

4
ARCTIC SILVER 97TE 97TE-XXXX-08
MISCELLANEOUS PARTS S/N TSN100000 and up
GK58-00002-0096 KIT: SERV; ROLLER-GUARDS; 97Ti BM
Part Number Description Qty
AK58-00361-0001 GUARD-ASSY: MFG; RT; 5.00 B 1
AK58-00361-0002 GUARD-ASSY: MFG; LT; 5.00 B 1
Only available in the kit INSTR: SERV; ROLLER-GUARDS + 1
0017-00042-0326 GROMMET: PLASTI; .130/.005 S/C#13-B 2
0017-00042-1147 GROMMET: NYLON; SCREW B 2
0017-00101-1776 10-16X 8 PHL PAN B ST ZB B 4
GK58-00002-0071 KIT: SERV; ANTI-SLIP RAIL BM
Part Number Description Qty
Only available in the kit INSTR:TEMPLT; ANTI-SLIP RAIL B 4
Only available in the kit INSTR: KIT; ANTI-SLIP RAIL + 1
0K58-01376-0000 RAIL: ANTI-SLIP;STEALTH-GREY E 2
Only available in the kit PAD: WIPE; ALCOHOL/DRY B 1
TOUCH UP PAINT:
0017-00008-0204 PAINT: CAN; SPRAY; ARCTIC SILVER
0017-00008-0205 PAINT: BOTTLE; ARCTIC SILVER ( .5 OZ )
0017-00008-0206 PAINT: PEN; ARCTIC SILVER ( .33 OZ )
INK TRANSFER TOUCH-UP PAINT: SB No. GN05032101N
0017-00008-0210 PAINT: TOUCH-UP; SHADOW-GRAY; .6 OZ BTL.
0017-00008-0211 PAINT: TOUCH-UP; SHADOW-GRAY; .6 OZ. PEN

5
ARCTIC SILVER 97TE 97TE-XXXX-08
Console, Overlay Assembly, and Overlay S/N TSN100000 and up
LANGUAGE CONSOLE
ASSEMBLY OVERLAY BEZEL ASSEMBLY OVERLAY
ENGLIGH GK58-00002-0099 AK58-00516-0001 0K58-01377-0001
SPANISH GK58-00002-0100 AK58-00516-0004 0K58-01377-0004
JAPANESE GK58-00002-0101 AK58-00516-0006 0K58-01377-0006
NTSC
FRENCH GK58-00002-0102 AK58-00516-0007 0K58-01377-0007
ENGLISH GK58-00002-0104 AK58-00517-0001 0K58-01377-0001
GERMAN GK58-00002-0105 AK58-00517-0003 0K58-01377-0003
SPANISH GK58-00002-0106 AK58-00517-0004 0K58-01377-0004
FRENCH GK58-00002-0107 AK58-00517-0007 0K58-01377-0007
ITALIAN GK58-00002-0108 AK58-00517-0008 0K58-01377-0008
PAL
DUTCH GK58-00002-0109 AK58-00517-0009 0K58-01377-0009
Emergency
Stop Switch
AK58-00036-0002
Disk Magnet
0K40-01070-0000
Rubber Pad
0K58-01359-0000
Tether
AK58-00322-0000
Stop Stitch
0K58-01321-0000
Screw
0017-00101-1811
Headphone Jack Assy
AK32-00043-0000
Switch: Micro; Gold; 150GR
0017-00032-0185

6
ARCTIC SILVER 97TE 97TE-XXXX-08
Console Components S/N TSN100000 and up
Double-Back Tape
0K39-01044-0001
Polar Transmitter
AK39-00064-0000
Flat Cable
118E-00001-0178
TORX Screws(4)
0017-001011843
Sleeve(4)
0K58-01381-0000
Grommet(4)
0017-00042-1160
Protective Covers(2)
0017-00042-1156
Nuts
0017-001030084
Touch Screen Assmbly
0K32-01001-0013

7
ARCTIC SILVER 97TE 97TE-XXXX-08
Console Components - Continued S/N TSN100000 and up
Bracke
t
0K58-01370-0000
Inverter Board
135E-00002-0002
Inverter Board
Screws(2)
0017-00101-1813
Interface Board
A084-92248-A007 NTSC
A084-92248-A008 PAL
Screws(3)
0017-00101-1814
Console Back
Cover Screws(8)
0017-00101-1288
Single Board
Computer
A084-92251-A002
Screws(8)
0017-00101-1801
Spacers(4)
0017-00042-1159
Console Back Cover
AK58-00281-0000
Decal
0K58-01357-0000
Access cover
0K58-01280-0000

8
ARCTIC SILVER 97TE 97TE-XXXX-08
Uprights and Handrails S/N TSN100000 and up
Handrail Hex Nut (4)
0017-00103-0327
Handrail-Assy: Boxe
d
AK58-00256-0000
Top RTHandrail Boot
0K58-01303-0001
Console/Cup Holder
Mounting Screw (8)
0017-00101-1780
Bottom RT
Handrail Boot
0K58-01304-0001
Handrail Mounting
Screw (4)
0017-00101-1774
Handrail Boot
Screws (6)
0017-00101-1770
Bottom LT
Handrail Boot
0K58-01304-0002
Console Mounting
Screw (4)
0017-00101-1773
Top LT Handrail Boot
0K58-01303-0002
Handrail Screw (2)
0017-00101-1773
Handrail Tube Caps (2)
0K58-01396-0000
Upright, RT
AK58-00311-0003
Upright, LT
AK58-00311-0004
UprightTube Cap (2)
0K58-01302-0000 Upright Tube
Cap Screw (2)
0017-00101-1772
Grommet (2)
0017-00042-0326
UprightMounting
Screw -0017-00101-1778 (6)
Washer - 0017-00104-0325 (6)
Upright,Plug (2)
0K58-01305-0002
Handrail Collar (2)
0K58-01348-0000

9
ARCTIC SILVER 97TE 97TE-XXXX-08
Ergo Bar, Heart Rate Sensors, and Activity Zone S/N TSN100000 and up
8-16X18 PHL PAN PLT ST BO B ( 2 )
0017-00101-0824
SEE NEXT PAGE
Heart Rate Sensor Kit
KIT:SERV; MFG; ELECTRODES;LARGE
GK20-00002-0005
GASKET:ERGOBAR ( 2)
0K58-01347-0000
ACTIVITY-ZONE MODULE ASSY
AK58-00554-0000
ERGO-BAR OVERMOLD ASSY: PURCH. D
AK58-00376-0000

10
ARCTIC SILVER 97TE 97TE-XXXX-08
A-Z Module with Overlay Assembly S/N TSN100000 and up
*All Console, Overlay/Bezel Assembly or Overlay may not be available.
LANGUAGE A-Z MODULE
W/OVERLAY ASSY AZ OVERLAY
ENG/ENG AK58-00556-0001 0K58-01461-0001
ENG+MET AK58-00556-0002 0K58-01461-0002
GERMAN AK58-00556-0003 0K58-01461-0003
SPANISH AK58-00556-0004 0K58-01461-0004
JAPANESE AK58-00556-0006 0K58-01461-0006
FRENCH AK58-00556-0007 0K58-01461-0007
ITALIAN AK58-00556-0008 0K58-01461-0008
DUTCH AK58-00556-0009 0K58-01461-0009

11
ARCTIC SILVER 97TE 97TE-XXXX-08
Rear End Caps and Cup Holders S/N TSN100000 and up
CUP-COVER ASSY, LT
AK58-00247-0002 CUP-COVER ASSY, RT
AK58-00247-0001
Qty needed ( 4 )
10-16X 8 PHL PAN
B ST ZS B
0017-00101-1772
ENDCAP: REAR
0K58-01268-0000
ENDCAP: REAR
0K58-01268-000
0

12
ARCTIC SILVER 97TE 97TE-XXXX-08
Motor Cover, Front Cover, and Front End Caps S/N TSN100000 and up
10-16X 8 PHL PAN
B ST ZS B ( 4 )
0017-00101-1772
GUARD-ASSY: MFG;
RT; 5.00 B
AK58-00361-0001
MOTOR-SHROUD ASSY:
MFG; 97Te D
AK58-00411-0000
10-16X 8 PHL PAN
B ST ZB B
0017-00101-1776
GUARD-ASSY:MFG;
LT; 5.00 B
AK58-00361-0002
10-32x10 PHL PAN
MS ST ZS B ( 4 )
AK58-00360-0001
FRONT-PANEL
W/MEDALLION ASSY
AK58-00272-0000
MEDALLION-ASSY:
PURCH;LF-BUG B
AK58-00245-0000
ENDCAP: FRONT
0K58-01267-0000
ENDCAP:FRONT
0K58-01267-0000
10-16X 8 PHL PAN
B ST ZS B ( 4 )
0017-00101-1772

13
ARCTIC SILVER 97TE 97TE-XXXX-08
Scuff Pad and Tinsel S/N TSN100000 and up
RAIL: ANTI-SLIP;
STEALTH-GREY
0K58-01376-0000
SPRING: EXTENSION; TINSEL
0017-00009-0901 TINSEL:
0K58-01102-0001 8-32X 6 SLT HXW
TT ST ZN B
0017-00101-0975
RAIL: ANTI-SLIP;
STEALTH-GREY
0K58-01376-0000

14
ARCTIC SILVER 97TE 97TE-XXXX-08
On-Off Switch, Access Plate, and Grommets S/N TSN100000 and up
FRONT VIEW
SWITCH: ROCKER;
22ADPST
0017-00032-0198
BACK VIEW
ACCESS-PLATE ASSY
AK58-00286-0000
GROMMET:
NYLON; SCREW ( 2 )
0017-00042-1147
GROMMET:PLASTI; .
130/.005 S/C#13-B ( 8 )
0017-00042-0326
CLIP: WIRE; PUSH-
MTG; 3/4"; S/C#80-B
0017-00042-0840
CLAMP:WIRE; 5/8"
0017-00042-1072
Ink transfer decal can not
be replaced in the field,
it can only be touched up.
( See SB No. GN05032101N )
DECAL: FRAME; LF-LOGO
0K60-01193-0000
GROMMET: PLASTI; .
130/.005 S/C#13-B ( 2 )
0017-00042-0326
8-32X 6 PHL PAN
TT ST PHB ( 2)
0017-00101-0162
GROMMET: PLASTI; .
130/.005 S/C#13-B ( 4 )
0017-00042-0326

15
ARCTIC SILVER 97TE 97TE-XXXX-08
Belt, Deck, and Rear Roller S/N TSN100000 and up
DECK: TREADMILL; WAXLESS
0K58-01091-0002
1/4 -20x20 HXS FLT L
CS ST ZB B (4)
0017-00101-1775
SPRING: TECSPAK,
BLACK S/C-B (8)
0K40-01026-0002
LBL: BELT-LIMIT; RT.
M051-00K58-A100
LBL: CAUTION;
HI-VOLT;ENG+FRN B
M051-00K58-A014
BELT: WALKING; BLK;
W/LOGO; NP7131 C
0K58-01397-0000
LBL: BELT-LIMIT; LT.
M051-00K58-A101
ROLLER: REAR; 5"
0K58-01068-0000
Rear Roller Adjusting Bolt ( 2 )
3/8 -16X48 HEX SOC L CS ST SS B
0017-00101-188
0
NUT 1/4 -20 TINNERMAN
D ST ZNB (4)
0017-00103-0198
1/4 -20X16 HXS BUT
L CS G8 BO B (8)
0017-00101-1652
WSH 255-.562-046
FL-D ST ZN B (8)
0017-00104-0072

16
ARCTIC SILVER 97TE 97TE-XXXX-08
Lift Frame and Receptacle Assembly S/N TSN100000 and up
Lock Nut (2)
0017-00103-0285
Hex Screw (2)
0017-00101-1777
Flat Washer (2)
0017-00104-0259
Bronze Sleeve (2)
0K58-01089-0000
Line Cord Clip
0017-00042-0840
Lift Frame
0K58-01066-0000
Lock Nut
0017-00103-0025
Lift Motor Hex Bolt
0017-00101-1021
Vinyl Cap
0017-00042-1075
Wheel (2)
0K58-01071-0000
Phillips Screw (2)
0017-00101-1612
Washer (2)
0017-00104-0189
Lift Frame End Cap (4)
0017-00042-1076
Frame Screws (2)
0017-00101-1723
*
Frame Screws (4)
0017-00101-1723
Line-Cord Socket Brkt
0017-01419-0000 *
Line-Cord Lower Receptacle Brkt
0K58-01420-0000
Frame Screws (2)
0017-00101-1723
IEC Receptacle
0017-00003-0949
*
*RECEPTACLE-ASSY:
MFG;RECESS B
AK58-00514-0000
COVER:PIVOT;
LIFT-FRAME (2)
0K58-01322-0000

17
Clevis Pin
0017-00007-0214
Cotter Pin
0017-00007-0208
Nut 10-24 Locking
D ST ZN B (2)
0017-00103-0283
Actuator: Linear
0K58-01062-0000
Decline Switch Bracket (
0K58-01150-0003 * )
Mini Switch ( * )
0017-00032-0194
4-40X10 PHL PAN
F ST ZN B ( * )
0017-00101-1629
(* ) Decline Switch Bracket Assy.
AK58-00116-0000
ARCTIC SILVER 97TE 97TE-XXXX-08
Lift Motor Assembly - AK58-00075-0000 S/N TSN100000 and up

18
ARCTIC SILVER 97TE 97TE-XXXX-08
Idler Arm Assembly S/N TSN100000 and up
Idler Arm Assembly
AK58-00053-0002
Idler Pin
0017-00007-0248
Idler Spring Damper
0K26-02055-0000
Idler Spring
0k58-01085-0000
Wire Clamp
0017-00042-1072
Screw
0017-00101-1193
Limit Switch
0017-00032-0195
Limit Switch Cable
AK58-00027-0000
Motor Pulley
0K58-01057-0001
Allen Screw
0017-00101-0333
Grommet
0017-00042-0326
Drive Belt
0K58-01114-0000
Idler Pulley
0K26-01731-0000
Threaded Idler
0K58-01084-0002
Lock Nut: Idler
0017-00103-0324
Shaft
Anti Static Brush
0K58-01263-0001
Tinsel Bracket Screw(2)
0017-00101-1193
Plug
0017-00042-1053
(For units not
equipped with
circuit breaker.)

19
ARCTIC SILVER 97TE 97TE-XXXX-08
Leg Leveler Assembly – AK58-00464-0000 S/N TSN100000 and up
Lever W/BushAssy
.
AK58-00089-0000
Pivot Pin
0K58-01098-0001
Leveling Foot
0K58-01110-0000
Stop Nut
0K58-01099-0000
Hex Nut (4)
0017-00101-1652
Lock Washer (4)
0017-00104-0333
Flat Washer (4)
0017-00104-0190

20
ARCTIC SILVER 97TE 97TE-XXXX-08
Front Roller Assembly – AK58-00067-0000 S/N TSN100000 and up
Polley V Pulley 8”
0K58-01105-0000
Hex Bolt
0017-00101-1632 Flat Washer
0017-00104-0330
Lock Washer
0017-00104-0005
Flat Washer
0017-00104-0043
Mounting Bolt
0017-00101-0974
ROLLER: FRONT; 5"
0K58-01067-0001