Life Fitness 97TW User manual

Arctic Silver 97TW Treadmill
Customer Support Services
PARTS MANUALrev 07 Feb 2008

2
ARCTIC SILVER 97TW 97TW-0XXX-04
Contents S/N TWG100000 and up
Miscellaneous ..........................................................................................................3
Rear End Caps and Cup Holders.....................................................................................4
Scuff Pad, Tinsel and Frame Tag Board ...........................................................................5
Console and Related Components ..................................................................................6
Uprights, Handrails, and Ergo Bar ..................................................................................7
Motor Cover, Front Cover, and End Caps..........................................................................8
Belt, Deck and Rear Roller...........................................................................................9
Lift Frame and Motor ................................................................................................10
Wax/Lift Assembly...................................................................................................11
Motor Controller Assembly..........................................................................................12
Drive Motor Assembly................................................................................................13
Idler Arm Assembly and Static Brush..............................................................................14
Leg Leveler Assembly................................................................................................15
Front Roller Assembly ...............................................................................................16
Ergo Bar With Lifepulse .............................................................................................17
Power Components Schematic .....................................................................................18
Cables..................................................................................................................19

3
ARCTIC SILVER 97TW 97TW-0XXX-04
Miscellaneous S/N TWG100000 and up
Description Part No.
OPERATION MANUAL M051-00K58-A177
SERVICE MANUAL M051-00K58-A159
ACCESS PLATE ASSEMBLY
CONTENTS:
1) CONNECTOR PLATE
2) F TYPE CONNECTOR
AK58-00329-0000
0K58-01392-0000
0017-00021-2846
COAX CABLE AK32-00020-0002
POWER EXT. CABLE AK32-00078-0001
HARDWARE BAG AK58-00226-0000
TOUCH UP PAINT:
SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR
.33 OZ PEN
0017-00008-0204
0017-00008-0205
0017-00008-0206
INSTALLATION VIDEO M051-00K58-A160
SERVICE VIDEO M051-00K58-A161

4
ARCTIC SILVER 97TW 97TW-0XXX-04
Rear End Caps and Cup Holders S/N TWG100000 and up
Decal - LF Logo
0K60-01193-0000
Screws (4)
0017-00101-1772
Cup Holder, LT
AK58-00247-0002
Cup Holder, RT
AK58-00247-0001
Rear End Cap (Left or Right)
0K58-01268-000
0

5
ARCTIC SILVER 97TW 97TW-0XXX-04
Scuff Pad, Tinsel, and Frame Tag Board S/N TWG100000 and up
Anti-Scuff Pad
0K58-01376-0000 (2)
Anti-Static Tinsel
Tinsel Spring
0017-00009-0901
0K58-01102-0001
Frame Tag PCB
B084-92187-D000

6
ARCTIC SILVER 97TW 97TW-0XXX-04
Console and Related Components S/N TWG100000 and up
Part No.
Language Console Assembly
Overlay/Bezel/
Switch Assembly Overlay
Eng/Met AK58-00430-0001 AK58-00202-0001 0K58-01296-0001
Eng/Eur AK58-00430-0002 AK58-00202-0001 0K58-01296-0001
German AK58-00430-0003 AK58-00202-0003 0K58-01296-0003
Spanish AK58-00430-0004 AK58-00202-0004 0K58-01296-0004
Japanese AK58-00430-0006 AK58-00202-0006 0K58-01296-0006
French AK58-00430-0007 AK58-00202-0007 0K58-01296-0007
Italian AK58-00430-0008 AK58-00202-0008 0K58-01296-0008
Dutch AK58-00430-0009 AK58-00202-0009 0K58-01296-0009
Portuguese AK58-00430-0010 AK58-00202-0010 0K58-01296-0010
Chinese 0K58-01296-0011
PCB Assembly
A084-92185-A009
Rear Console Case
AK58-00351-0000 Console Screw (8)
0017-00101-1288
Console Accessory
Cover
0K58-01280-0000
PCB Mounting Screw (8)
0017-00101-1275
Polar/E-Stop Cable Assy
AK58-00237-0000
Polar Receiver
118E-00001-0152
Polar PCB Cable Assy
AK39-00064-0000
Switch Membrane
118E-00001-0129
Front Console Case
0K58-01273-0000
Stop Switch
0K58-01321-0000
Micro-Switch
0017-00032-0185
CD Tray, Rubber Pad
0K58-01359-0000
Tether Stop Assy
AK58-00322-0000
Magnet Disc
0K40-01070-0000
See Table
See Table

7
ARCTIC SILVER 97TW 97TW-0XXX-04
Uprights, Handrails, and Ergo Bar S/N TWG100000 and up
Handrail Hex Nut (4)
0017-00103-0327
Handrail (2)
AK58-00256-0000
Top RT Handrail Boot
0K58-01303-0001
Console/Cup Holder
Mounting Screw (8)
0017-00101-1780
Bottom RT
Handrail Boot
0K58-01304-0001
Handrail Mounting
Screw (4)
0017-00101-1774
Handrail Boot
Screws (6)
0017-00101-1770
Bottom LT
Handrail Boot
0K58-01304-0002
Console Mounting
Screw (4)
0017-00101-1773
Top LT Handrail Boot
0K58-01303-0002
Handrail Screw (2)
0017-00101-1773
Handrail Tube Cap (2)
0K58-01396-0000
Upright, RT
AK58-00310-0003
Upright, LT
AK58-00310-0004
Upright Tube Cap (2)
0K58-01302-0000 Upright Tube
Cap Screw (2)
0017-00101-1772
Grommet (2)
0017-00042-0326
Upright Plug (2)
0K58-01305-0002
Upright Mounting
Screw - 0017-00101-1778 (6)
Washer - 0017-00104-0325 (6)
Upright, Plug (2)
0K58-01305-0002
ERGO Bar Assembly
AK58-00219-0000
User Sense Proximity Cable
AK58-00032-0000
HR Sensor Cable
AK58-00041-0000
ERGO Bar Gasket (2)
0K58-01347-0000

8
ARCTIC SILVER 97TW 97TW-0XXX-04
Motor Cover, Front Cover, and Front End Caps S/N TWG100000 and up
Front End Cap (2)
0K58-01267-0000
End Cap Screws (4)
0017-00101-1772
Front Cover
0K58-01266-0000
0017-00101-1771
Screws (4)
Motor Cover Screws (4)
0017-00101-1772
Motor Shroud Assy.
AK58-00385-0000
Bug Medallion Assembly
A
K58-00245-0000
Felt Strip - 28”
0017-00081-0294

9
ARCTIC SILVER 97TW 97TW-0XXX-04
Belt, Deck, and Rear Roller S/N TWG100000 and up
Deck
0K58-01091-0002
Deck Mounting Screws (4)
0017-00101-1775
Grommet (2)
0017-00042-1147
TECSPAK Spring (4)
0K40-01026-0002
Washer (8)
0017-00104-0072
TECSPAK Tinnerman Clip (4)
0017-00103-0198
TECSPAK Mounting Screw (8)
0017-00101-1652
Belt Limit Label, RT
M051-00K58-A100
Caution Label
M051-00K58-A014
Striding Belt
0K58-01397-0000
Belt Limit Label, LT
M051-00K58-A101
Rear Roller Guard, LF
0K58-01391-0002
Round Grommet
0017-00042-0326
Roller Guard Screw (4)
0017-00101-1776
Rear Roller Guard, RT
0K58-01391-0001
Square Grommet
0017-00042-1147
Screw
0017-00101-1776
Washer
0017-00104-0043
5” Rear Roller
0K58-01068-0000
Rear Roller
Adjusting Screws
0017-00101-1779
Mid TECSPAK Spring (4)
0K58-01172-0000

10
ARCTIC SILVER 97TW 97TW-0XXX-04
Lift Frame and Lift Motor S/N TWG100000 and up
Lock Nut (2)
0017-00103-0285
Hex Screw (2)
0017-00101-1777
Flat Washer (2)
0017-00104-0259
Bronze Sleeve (2)
0K58-01089-0000
Line Cord Clip
0017-00042-0840
Lift Frame
0K58-01066-0000
Lock Nut
0017-00103-0025
Lift Motor Hex Bolt
0017-00101-1021
Vinyl Cap
0017-00042-1075
Wheel
0K58-01071-0000
Phillips Screw
0017-00101-1612
Washer
0017-00104-0189
Lift Frame End Cap
0017-00042-1076
IEC Receptacle
0017-00003-0949
Retainer Bracket w/Screw
0017-00042-1145
Frame Screws
0017-00101-1723
Cotter Pin
0017-00007-0208
Clevis Pin
0017-00007-0214
Actuator (Lift)
Motor Assembly
AK58-00075-0000
Decline Switch Bracket
0K58-01150-0003
Actuator Motor
0K58-01062-0000
Lock Nuts
0017-00103-0283
Screw (2)
0017-00101-1629
Decline Switch
0017-00032-019
4

11
ARCTIC SILVER 97TW 97TW-0XXX-04
Wax/Lift Assembly S/N TWG100000 and up
Wax Lift Mounting Screw (3)
0017-00101-1641
Pin Collar Spacer (3)
0017-00042-1070
Wax/Lift PCB
A084-92261-A001
Spacer (3)
0017-00042-1149
Mounting Bracket
0K58-01316-0000
Plastic Grommet (4)
0017-00042-0821
Locking Nut (3)
0017-00103-0052
Motor Capacitor
PCB Assembly
B084-92241-A000
Motor Capacitor
PCB Mounting
Screw (4)
0017-00101-1253
Wax/Lift Assembly
AK58-00243-0000

12
ARCTIC SILVER 97TW 97TW-0XXX-04
Motor Controller Assembly S/N TWG100000 and up
Description Part No.
(100-120v) W/O FERRITE AK60-00171-0000
(200-240v) W/O FERRITE AK60-00171-0001
(100-120v) WITH FERRITE AK60-00171-0002
(200-240v) WITH FERRITE AK60-00171-0003

13
ARCTIC SILVER 97TW 97TW-0XXX-04
Drive Motor Assembly S/N TWG100000 and up
Poly-V Pulley
0K58-01056-0001
Motor w/Caution Label
AK58-00171-0000
Slotted Hex Screw (2)
0017-00101-0975
Speed Sensor Assembly
AK58-00073-0001
Sensor Wheel
Mounting Screw (3)
0017-00101-1631
Sensor Wheel
0K58-01094-0000
Locking Nut (4)
0017-00103-0027
Washer (4)
0017-00104-0409
Insulating Shoulder
Washer (4)
0K58-01255-0000
Insulating Pad (2)
0K58-01256-0001
Flywheel Assembly
AK58-00090-0002
(Assembly includes
Flywheel 0K58-01092-0002
Sensor Wheel and
Mounting Screws)
Drive Motor Assembly
AK58-00172-0000

14
ARCTIC SILVER 97TW 97TW-0XXX-04
Idler Arm Assembly and Static Brush S/N TWG100000 and up
Idler Arm Assembly
AK58-00053-0002
Idler Pin
0017-00007-0248
Idler Spring Damper
0K26-02055-0000
Idler Spring
0K58-01085-0000
Wire Clamp
0017-00042-1072
Screw
0017-00101-1193
Limit Switch
0017-00032-0195
Motor Pulley
0K58-01057-0001
Allen Screw
0017-00101-0333
Grommet
0017-00042-0326
Drive Belt
0K58-01115-0000
Idler Pulley
0K26-01731-0000
Threaded Idler
0K58-01084-0002
Lock Nut: Idler
0017-00103-0324
Shaft
Anti Static Brush
0K58-01263-0001
Tinsel Bracket Screw(2)
0017-00101-1193
Plug
0017-00042-1053
(For units not
equipped with
circuit breaker.)

15
ARCTIC SILVER 97TW 97TW-0XXX-04
Leveler Assembly S/N TWG100000 and up
Leveler w/bushing Assy.
AK58-00089-0000
Pivot Pin
0K58-01098-0001
Leveling Foot
0K58-01110-0000
Stop Nut
0K58-01099-0000
Hex Nut (4)
0017-00101-1253
Lock Washer (4)
0017-00104-0333
Flat Washer (4)
0017-00104-0190
Leveler Assembly
AK58-00076-0000

16
ARCTIC SILVER 97TW 97TW-0XXX-04
Front Roller Assembly S/N TWG100000 and up
Polley V Pulley 8”
0K58-01105-0000
Hex Bolts (4)
0017-00101-1632
Flat Washers (4)
0017-00104-0330
Lock Washers (4)
0017-00104-0005
Flat Washer
0017-00104-0043
Mounting Bolt
0017-00101-0974
5-inch Front Roller
0K58-01067-0001
Front Roller Assembly
AK58-00067-0000

17
ARCTIC SILVER 97TW 97TW-0XXX-04
Ergo Bar w/Lifepulse S/N TWG100000 and up
Lens Cover
Mounting Screw (2)
0017-00101-0824
Lens Cover Assembly
AK58-00064-0000
Heart Rate Electrode Kit
GK20-00002-0005
Ergo Bar Gasket (2)
0K58-01347-0000

18
ARCTIC SILVER 97TW 97TW-0XXX-04
Power Components Schematic S/N TWG100000 and up
20 Amp Line Filter
0017-00003-0943
On/Off switch
0017-00032-0198
4” Black Wire
A
K58-00081-0000
6” White Wire
A
K58-00082-0000
5” Green/Yellow Wire
A
K58-00083-0000
X
former Bracket Assembly
(foreign units only)
AK58-00210-0000
MOV/Filter Cable Assy.
AK58-00224-0001
Line Cord (Plug End Changes)
0017-00003-0947 12’ 120v
0017-00003-0974 Domestic
0017-00003-0948 12’ 220v
0017-00003-0915 RT Angle Plug
0017-00003-0781 220v/60Hz
0017-00003-0696 Continental
0017-00003-0890 240v/50Hz UK
0017-00003-0996 240v+ AUS

19
ARCTIC SILVER 97TW 97TW-0XXX-04
Wax/Lift Power Supply S/N TWG100000 and up