Life Fitness CST User manual

INTEGRITY AND CLUB SERIES TREADMILLS
CST, CLST & 97TI ASSEMBLY INSTRUCTIONS
M051-00K58-0379 REV. E

Congratulations...
and welcome to the world of
The following Component Lists and the step-by-step assembly procedures have been assembled to
make the set-up of this treadmill as quick and easy as possible.
Please take special note of the following important points prior to choosing a location and beginning
assembly of the treadmill.
IMPORTANT SAFETY INSTRUCTIONS !
lDO NOT position the rear of the treadmill any closer than 6.5 feet (2 meters) to the nearest
obstruction. It is recommended that the sides of the treadmill should maintain a minimum
clearance of 1.64 feet (0.5 meters) from the nearest treadmill or other obstruction.
lDO NOT locate the treadmill outdoors, near swimming pools, or in areas of high humidity.
lDO verify the contents of the delivery carton against the accompanying parts listing prior to
setting the cartons and shipping material aside. If any parts are missing, contact Life Fitness
Customer Support Services at the number listed on the back page of this assembly instruction
booklet.
Save the shipping cartons in case of return.
lDO read the entire Operation Manual prior to attempting to operate this machine, as this is
essential for proper use. The Manual explains how to properly use the treadmill and helps you
to train your staff effectively.
lNE placez PAS l'arrière du tapis roulant dans un rayon de 2 m (6 pi) de l'obstruction la plus
proche. Les côtés de l'appareil ne doivent pas se trouver à moins de 20 cm (19.7 po) du tapis
roulant voisin ou de toute autre obstruction.
lNE placez PAS le tapis roulant à l'extérieur, près d'une piscine ou dans des endroits très
humides.
lVÉRIFIEZ si l'emballage contient toutes les pièces de la liste jointe avant de le mettre de côté.
Si des pièces sont absentes, contactez l'assistance clientèle de Life Fitness au numéro indiqué
au dos de cette brochure d'instruction de montage.
lVÉRIFIEZ si l'emballage contient toutes les pièces de la liste jointe avant de le mettre de côté.
Si des pièces sont absentes, contactez l'assistance clientèle de Life Fitness au numéro indiqué
au dos de cette brochure d'instruction de montage.
1

#Part Description Qty. # Part Description Qty.
1Left upright 1 2 Right upright 1
3Handlebar (left and right) 2 4 Ergo™ front crossbar 1
5Left inside handlebar shroud 1 6 Right inside handlebar shroud 1
7Left outside handlebar shroud 1 8 Right outside handlebar shroud 1
9Display console 1 10 Lower upright cover (left and right)
0017-00101-1265 2
11 Left accessory tray 1 12 Right accessory tray 1
13 Handlebar cap 2 14 Rear frame endcap 2
15 Handlebar shroud screw
0017-00101-1770 6 16 Endcap / Upright cover screw 0017-00101-1772 6
17 Display console / Handlebar support screw
0017-00101-1773 6 18 Screw grommet 0017-00042-0326 2
19 Front crossbar screw
0017-00101-1774 4 20 Upright mounting bolt 0017-00101-1778 4
21 Accessory tray screw
0017-00101-1780 8 22 Front crossbar nut 0017-00103-0327 4
23 Linecord clip
0017-00042-0838 5 24 Upright washer 0017-00104-0335 4
25 Upright plug 2 26 Ergobar gasket 2
27 U channel gasket 2
COMPONENT LIST
2

HANDLEBAR SHROUD SCREW (#15)
ENDCAP / UPRIGHT COVER SCREW (#16)
SCREW GROMMET (#18)
LINECORD CLIP (#23)
FRONT CROSSBAR SCREW (#19)
UPRIGHT MOUNTING BOLT (#20)
ACCESSORY TRAY SCREW (#21)
FRONT CROSSBAR NUT (#22)
UPRIGHT WASHER (#24)
DISPLAY CONSOLE / HANDLEBAR
SUPPORT SCREW (#17)
HARDWARE
3

4
IMPORTANT!
DO NOT DISCARD THE SHIP KIT LOCATED ON TOP OF THE DECK AND BELT. ALL NECESSARY COMPONENTS
NEEDED TO COMPLETE THE INSTALLATION ARE LOCATED IN THE SHIP KIT.
NE JETEZ PAS LE KIT D'EXPÉDITION PLACÉ SUR LE DESSUS DU PLATEAU ET SUR LE TAPIS. IL CONTIENT
TOUS LES ÉLÉMENTS NÉCESSAIRES POUR L'INSTALLATION.
IMPORTANT!
Check the belt edge under the treadmill to verify the belt does not interfere with Lifespring brackets and the belt is
properly set within the belt guides.
1. Remove the four SCREWS (A) securing the FRONT GRILL (B)
to the FRAME (C). Remove the FRONT GRILL and set it aside.
2. Remove the four SCREWS (D) securing the MOTOR COVER (E).
Lift and remove the MOTOR COVER and set it aside.
3. Locate the LEFT UPRIGHT (1). Lay the LEFT UPRIGHT across
the belt and deck with the notched end near the LEFT UPRIGHT
MOUNTING BRACKET (F).
4. Unwrap the MAIN WIRE HARNESS (G) leading from the LEFT
UPRIGHT MOUNTING BRACKET (F). Feed the MAIN WIRE
HARNESS through the LEFT UPRIGHT (1). Carefully tilt the LEFT
UPRIGHT upwards and position the notched end of the LEFT
UPRIGHT over the LEFT UPRIGHT MOUNTING BRACKET.
Note: Prior to attaching the LEFT and RIGHT UPRIGHTS (1 &
2) to their respective MOUNTING BRACKETS (F & K), an
EXTRUDED “U” CHANNEL GASKET (27) must be installed on the
bottom of each UPRIGHT. The GASKET must be fully seated.
With the LEFT TOP MOUNTING PLATE (H) directed forward,
slide the LEFT UPRIGHT down over the LEFT UPRIGHT
MOUNTING BRACKET and pre-installed BOLT and WASHER until
it rests on the FRAME (C). Secure the LEFT UPRIGHT to the
LEFT UPRIGHT MOUNTING BRACKET using two BOLTS and
WASHERS (20 & 24). Use one BOLT and WASHER on the
inside of the LEFT UPRIGHT and one BOLT and WASHER on the
front side of the LEFT UPRIGHT. Leave the BOLTS loose at this
time.
Note: Be careful not to damage the MAIN WIRE HARNESS (G)
when routing it through the LEFT UPRIGHT (1) or when
sliding the LEFT UPRIGHT over the LEFT UPRIGHT MOUNTING
BRACKET (F).
Note: Be sure the pre-installed washer is on the outside
of the LEFT UPRIGHT (1) when sliding it down to rest on
the FRAME (C).
5. Locate the RIGHT UPRIGHT (2). With the RIGHT TOP MOUNTING
PLATE (J) directed forward, slide the RIGHT UPRIGHT down
over the RIGHT UPRIGHT MOUNTING BRACKET (K) and pre-
installed BOLT and WASHER until it rests on the FRAME (C).
Secure the RIGHT UPRIGHT to the RIGHT UPRIGHT MOUNTING
BRACKET using two BOLTS and WASHERS (20 & 24). Use one BOLT and WASHER on the inside of the RIGHT
UPRIGHT and one BOLT and WASHER on the front side of the RIGHT UPRIGHT. Leave the BOLTS loose at this time.
Note: Be sure the pre-installed washer is on the outside of the RIGHT UPRIGHT (2) when sliding it down to rest on the
FRAME (C).
D
E
B
A
C
H
G
2
J
120 24
20 24
K
C
C
24
24
20
F
27
27

5
6. With the bend of one HANDLEBAR (3) directed to the
outside of the treadmill, insert the HANDLEBAR into
the RIGHT UPRIGHT HANDLEBAR BRACKET (L) as
shown. Be sure the handlebar mounting holes are
aligned. Repeat for the left side HANDLEBAR.
7. Locate the ERGO™FRONT CROSSBAR (4) and
position the ERGO FRONT CROSSBAR with the plastic
COVER (M) facing upward and forward as shown.
Locate and slide the LEFT and RIGHT INSIDE SHROUDS
(5 & 6) over the corresponding ends of the ERGO
FRONT CROSSBAR as shown. Slide the LEFT and
RIGHT INSIDE HANDLEBAR SHROUDS towards the
center of the ERGO FRONT CROSSBAR as shown.
Note: Be careful not to damage any wire harness-
es that may be leading from the ends of the ERGO
FRONT CROSSBAR (4).
8. Install one ERGOBAR GASKET (26), rounded end first,
over either end of the ERGO FRONT CROSSBAR (4).
Position the gaskets just over the end brackets to
meet the overmolding.
Note: Be careful not to damage any wire harness-
es that may be leading from the ends of the ERGO
FRONT CROSSBAR (4).
9. Position the right end of the ERGO FRONT CROSSBAR
(4) near the large access hole on the inside of the
RIGHT UPRIGHT HANDLEBAR BRACKET (L). Align the
ERGO FRONT CROSSBAR MOUNTING HOLES with those
in the RIGHT UPRIGHT HANDLEBAR BRACKET and
secure using two BOLTS (19), from the inside of the
treadmill, and NUTS (22). Tighten the BOLTS securely.
Insert one SCREW (17) from under the RIGHT
UPRIGHT HANDLEBAR BRACKET. Tighten the SCREW
securely.
10. Position the left end of the ERGO FRONT CROSSBAR
(4) near the large access hole on the inside of the
LEFT UPRIGHT HANDLEBAR BRACKET (N). Feed the
HEART RATE CABLE (O) into the access hole down-
ward out the bottom of the LEFT UPRIGHT HANDLEBAR BRACKET.
Align the crossbar mounting holes with those in the LEFT UPRIGHT HANDLEBAR BRACKET and secure using two BOLTS
(19), from the inside of the treadmill, and NUTS (22). Tighten the BOLTS securely. Insert one SCREW (17) from under
the LEFT UPRIGHT HANDLEBAR BRACKET. Tighten the SCREW securely.
Note: Be careful not to pinch the HEART RATE CABLE (O) (if equipped) when assembling the ERGO FRONT CROSSBAR
(4) to the LEFT UPRIGHT HANDLEBAR BRACKET.
Feed the HEART RATE CABLE (O) upward through the top of the LEFT UPRIGHT (1).
26
5
26
4
19
L 22
22
17
17
3
6
1
2
M
3
N
O
Note: The CLST model
does not have an
Activity Zone on the
Ergo™ Front Crossbar.

6
11. Slide the LEFT INSIDE HANDLEBAR SHROUD (5) near the
LEFT UPRIGHT HANDLEBAR BRACKET (N).
Locate and position the LEFT OUTSIDE HANDLEBAR
SHROUD (7) to match the LEFT INSIDE HANDLEBAR
SHROUD.
Secure the SHROUDS together using three SCREWS
(15). Tighten the SCREWS securely. Do not overtight-
en the SCREWS. Repeat the procedure for the RIGHT
INSIDE and OUTSIDE HANDLEBAR SHROUDS (6 & 8).
12. Locate the DISPLAY CONSOLE (9). Remove the eight
SCREWS (P) from the back of the DISPLAY CONSOLE
and separate the front of the DISPLAY CONSOLE from
the rear. Position the REAR CONSOLE (Q) over the
LEFT and RIGHT TOP MOUNTING PLATES (H & J) as
shown. From the bottom of the LEFT and RIGHT TOP
MOUNTING PLATES, secure the REAR CONSOLE using
four SCREWS (17). Tighten the SCREWS securely. Do
not overtighten the SCREWS.
13. Position and rest the FRONT CONSOLE (R) face down
across the HANDLEBARS (3). Connect all CONNECTORS
leading from the LEFT (if equipped) and RIGHT
UPRIGHTS (1 & 2) to the corresponding CONNECTORS
located on the FRONT CONSOLE. Feed any excess
WIRE HARNESS into the UPRIGHTS. Carefully route all
WIRE HARNESSES through the WIRE HARNESS GUIDES
(S) located at the lower left of the REAR CONSOLE
(Q).
Note: Consoles for the European Union countries
are equipped with a FERRITE (T). Open the FERRITE
(T). Route the MAIN WIRE HARNESS (G) through the
FERRITE. Close the FERRITE.
14. Tilt the FRONT CONSOLE (R) upright and in position
over the REAR CONSOLE (Q). Secure the FRONT
CONSOLE to the REAR using the previously removed
eight SCREWS (P). Tighten the SCREWS securely. Do
not overtighten the SCREWS.
Note: Be careful not to pinch any cables when
assembling the FRONT CONSOLE (R) to the REAR
CONSOLE (Q).
S
1
Q
H
J
Q
R
9
7
1
2
3
8
P
3
N
6
5
15
17
T
G

15. Locate the LEFT ACCESSORY TRAY (11). Carefully slide the tray into
the top of the LEFT UPRIGHT (1) as shown until fully seated.
Secure the accessory tray to the LEFT TOP MOUNTING PLATE (H)
using four SCREWS (21). Repeat the procedure for the RIGHT
ACCESSORY TRAY (12) and RIGHT TOP MOUNTING PLATE (J).
16. Tighten all UPRIGHT BOLTS securely.
17. Replace the MOTOR COVER (E) and secure the MOTOR COVER
to the FRAME (C) using the four previously removed SCREWS
(D). Tighten the SCREWS securely. Do not overtighten the SCREWS.
18. Replace the FRONT GRILL (B) and secure the FRONT GRILL to the
FRAME (C) using the four previously removed SCREWS (A).
Tighten the SCREWS securely. Do not overtighten the SCREWS.
19. Locate one SCREW GROMMET (18). Insert the SCREW GROMMET
into the square hole located above the top inside mounting bolt
of the RIGHT UPRIGHT (2). Repeat for the remaining SCREW
GROMMET and LEFT UPRIGHT (1).
20. Locate one LOWER UPRIGHT COVER (10). Position the LOWER
UPRIGHT COVER at the bottom notch of the RIGHT UPRIGHT (2)
making sure the top lip of the UPRIGHT COVER is engaged under
the outside notch of the RIGHT UPRIGHT. Secure the UPRIGHT
COVER to the RIGHT UPRIGHT using one SCREW (16). Tighten the
SCREW securely. Do not overtighten the SCREW. Repeat the pro-
cedure for the LEFT UPRIGHT (1) and remaining UPRIGHT COVER.
21. Locate the UPRIGHT PLUGS (25). Insert one UPRIGHT PLUG into
each of the two access holes located on the lower outside of the
LEFT and RIGHT UPRIGHTS (1 & 2).
22. Locate and press the HANDLEBAR CAPS (13) over the ends of the
HANDLEBARS (3). Be sure the HANDLEBAR CAPS are fully seated.
23. Using two SCREWS (16) each, attach the two REAR FRAME END
CAPS (14) to the FRAME (C) as shown. Tighten the SCREWS
securely. Do not overtighten the SCREWS.
24. The treadmill striding belt must be “walked-in” for five
minutes after assembly is complete.
Plug the treadmill into an appropriate outlet. Turn the treadmill
on at the on/off switch. Select QUICK START from the console.
Increase the speed to 3 mph (4.8 km/h). Start walking in the
front left corner of the walking surface and drift to the back,
move to the center of the deck and walk towards the front, and
finally walking to the right corner and drifting to the back.
Continue pattern for five minutes.
25. Refer to the specific treadmill’s Operation Manual for power
requirements, proper line cord routing, and other critical product
information before connecting the treadmill to a power source.
3
13
C
14
14
16
7
216 10 18
25
1
2
12
11
21

IMPORTANT!
CHECK THE BELT EDGE UNDER THE TREADMILL TO VERIFY THE BELT DOES NOT INTERFERE WITH LIFE-
SPRING BRACKETS AND THE BELT IS PROPERLY SET WITHIN THE BELT GUIDES.
PHYSICAL DIMENSIONS:
PRE-OPERATION CHECKLIST (A digital version of the Operation Manual can be found on the attached CD.)
4Ensure that all fasteners are tight.
4Make sure the STRIDING BELT is properly tensioned and aligned according to the Operation Manual.
4Check the operation of the STOP switch and tether switch assembly.
(See Operation Manual.)
4Confirm the display console is set to English or Metric units.
(See Optional Settings ENG/MET in Operation Manual.)
4Refer to the Operation Manual for real time clock setting.
4Read the entire Operation Manual before using the treadmill.
LISTE DES VÉRIFICATIONS À EFFECTUER AVANT LA MISE EN MARCHE
(Une version électronique du Manuel de l'utilisateur peut être trouvée sur le CD)
4Vérifiez si tous les dispositifs de fixation sont serrés.
4Assurez-vous que le TAPIS est bien tendu et aligné, conformément aux instructions du manuel d'utilisation.
4Vérifiez le fonctionnement de l'interrupteur d'ARRÊT et reliez-le.
(cf. Manuel de l'utilisateur).
4Vérifiez si la console d'affichage est sur le système métrique ou anglais.
(Référez-vous aux réglages facultatifs relatifs aux systèmes de mesure dans le Manuel de l'utilisateur.)
4Consultez le Manuel de l'utilisateur pour le réglage de l'horloge en temps réel.
4Lisez le Manuel de l'utilisateur dans son intégralité avant d'utiliser le tapis roulant.
Before attempting to operate your Treadmill, it is imperative that you familiarize yourself with the contents of the
Operation Manual. If your Life Fitness treadmill does not respond as described in the OPERATION MANUAL contact the
Life Fitness Customer Support Services at 800.351.3737 (toll-free within U.S.A., Canada). Refer to the OPERATION
MANUAL for a contact list for International Offices.
Prior to your call, please be sure you have located and noted the MODEL NUMBER & SERIAL NUMBER. The Model
and Serial numbers for each unit are located on the back of the unit near the toe guard as well as under the left rear
endcap.
8
WEIGHT LBS (KG) STEP UP HEIGHT PHYSICAL DIMENSIONS INCHES (CM)
MODEL LOW VOLTAGE HIGH VOLTAGE INCHES CM LENGTH WIDTH HEIGHT
CLST 403
(183 kg)
413
(187 kg) 11 28 83 (211 cm)
37
(94 cm)
63.5
(161 cm)
97Ti 431
(195 kg)
440
(200 kg) 13 33 83 (211 cm)
37
(94 cm)
65.5
(166 cm)
CST 410
(186 kg)
420
(191 kg) 11 28 83 (211 cm)
37
(94 cm)
63.5
(161 cm)