Life Fitness CLST User manual

Classic Series Treadmill CLST-XXXX-01
Customer Support Services
PARTS MANUALrev 09 Apr 2008

2
CLASSIC TREADMILL CLST-0XXX-01
Contents S/N CLT100000 and up
Miscellaneous ..........................................................................................................3
Rear End Caps and Cup Holders.....................................................................................4
Scuff Pad, Tinsel, and Frame Tag Board ..........................................................................5
Console and Related Components ..................................................................................6
Uprights, Handrails, and Ergo Bar ..................................................................................7
Ergo Bar with Heart Rate Assembly ................................................................................8
Motor Cover, Front Cover, and End Caps..........................................................................9
Belt, Deck, and Rear Roller.........................................................................................10
Lift Frame, Lift Motor, and IEC Receptacle......................................................................11
DSP Controller Assembly ............................................................................................12
Drive Motor Assembly................................................................................................13
Idler Arm Assembly and Static Brush..............................................................................14
Leg Leveler Assembly................................................................................................15
Front Roller Assembly ...............................................................................................16
Line Cords and Line Cord Options .................................................................................17
Block Diagrams .......................................................................................................18

3
CLASSIC TREADMILL CLST-0XXX-01
Miscellaneous S/N CLT100000 and up
Description Part No.
OPERATION MANUAL (CD) AK58-00634-0000
SERVICE MANUAL M051-00K58-A159
HARDWARE BAG AK58-00226-0000
TOUCH UP PAINT:
SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR
.33 OZ PEN
0017-00008-0204
0017-00008-0205
0017-00008-0206
ACCESS PANEL ASSY
CONSISTS OF:
1) 120” POWER EXT. CABLE
2) CONNECTOR MTG. PLATE
3) F-TYPE ADP CONNECTOR
4) F-TYPE PANEL CONNECTOR
AK58-00329-0000
AK32-00020-0002
0K58-01392-0000
0017-00021-2810
0017-00021-2846
INSTALLATION VIDEO M051-00K58-A160

4
CLASSIC TREADMILL CLST-0XXX-01
Rear End Caps and Cup Holders S/N CLT100000 and up
Rear End Cap
0K58-01268-0000
Rear End Cap
0K58-01268-0000
Screws (4)
0017-00101-1772
Cup Holder, LT
A
K58-00247-0002
Cup Holder, RT
A
K58-00247-0001

5
CLASSIC TREADMILL CLST-0XXX-01
Scuff Pad, Tinsel, and Frame Tag Board S/N CLT100000 and up
Anti-Scuff Pad
0K58-01376-0000 (2)
Anti-Static Tinsel
Tinsel Spring
0017-00009-0901
0K58-01102-0001
ISO PCB
B084-92329-0000

6
CLASSIC TREADMILL CLST-0XXX-01
Console and Related Components S/N CLT100000 and up
Part Nos.
Language Console Assembly
Overlay
Eng/Met AK58-00580-0001 0K58-01298-0001
Eng/Eur AK58-00580-0002 0K58-01298-0001
German AK58-00580-0003 0K58-01298-0003
Spanish AK58-00580-0004 0K58-01298-0004
Japanese AK58-00580-0006 0K58-01298-0006
French AK58-00580-0007 0K58-01298-0007
Italian AK58-00580-0008 0K58-01298-0008
Dutch AK58-00580-0009 0K58-01298-0009
PCB Assembly
A084-92184-A006
Rear Console Case
0K58-01272-0000
Rear Console Decal
0K58-01357-0000
Console Screw (8)
0017-00101-1288
Console Accessory
Cover
0K58-01280-0000
PCB Mounting Screw (8)
0017-00101-1275
Polar/E-Stop Cable Assy
AK58-00237-0000
Polar PCB W/Cable Assy
AK39-00064-0000
Switch Membrane
118E-00001-0129
Front Console Case
0K58-01273-0001
Stop Switch
0K58-01321-0000
Micro-Switch
0017-00032-0185
CD Tray, Rubber Pad
0K58-01359-0000
Tether Stop Assy
AK58-00322-0000
Magnet Disc
0K40-01070-0000
See Table
See Table

7
CLASSIC TREADMILL CLST-0XXX-01
Uprights and Handrails S/N CLT100000 and up
Handrail Hex Nut
(
4
)
0017-00103-0327
Handrail (2)
AK58-002569-0000
Top RT Handrail Boot
0K58-01303-0001
Console/Cup Holder
Mounting Screw (8)
0017-00101-1780
Bottom RT
Handrail Boot
0K58-01304-0001
Handrail Mounting
Screw (4)
0017-00101-1774
Handrail Boot
Screws (6)
0017-00101-1770
Bottom LT
Handrail Boot
0K58-01304-0002
Console Mounting
Screw (4)
0017-00101-1773
Top LT Handrail Boot
0K58-01303-0002
Handrail Screw (2)
0017-00101-1773
Handrail End Cap (2)
0K58-01396-0000
Upright, RT
AK58-00311-0003
Upright, LT
AK58-00311-0004
Upright Tube Cap (2)
0K58-01302-0000 Upright Tube
Cap Screw (2)
0017-00101-1772
Grommet (2)
0017-00042-0326
Upri
g
ht Plu
g
(
2
)
0K58-01305-0002
Upri
g
ht Mountin
g
Screw - 0017-00101-1778
(
6
)
Washer - 0017-00104-0325
(
6
)
Upright, Plug (2)
0K58-01305-0002
ERGO Bar W/HR Assembly
AK60-00147-0000

8
CLASSIC TREADMILL CLST-0XXX-01
Ergo Bar with Heart Rate Assembly S/N CLT100000 and up
ERGO-BAR OVERMOLD
ASSY: PURCH. D
AK58-00376-0000
8-16X18 PHL PAN
PLT ST BO B (2)
0017-00101-0824
Heart Rate Sensor Kit
KIT: SERV; MFG; ELECTRODES; LARGE
GK20-00002-0005 GASKET: ERGOBAR
0K58-01347-0000
COVER: I/R LENS SENSOR
0K58-01103-0000
Ergo Bar with Heart Rate Assembly
AK60-00147-0000

9
CLASSIC TREADMILL CLST-0XXX-01
Motor Cover, Front Cover, and Front End Caps S/N CLT100000 and up
Front End Cap (2)
0K58-01267-0000
End Cap Screws (4)
0017-00101-1772
Front Cover
0K58-01266-0000
0017-00101-1771
Screws (4)
Motor Cover Screws (4)
0017-00101-1772
Motor Shroud Assy.
AK58-00397-0001
Bug Medallion Assembly
A
K58-00245-0000
Felt Strip - 28”
0017-00081-0294

10
CLASSIC TREADMILL CLST-0XXX-01
Belt, Deck, and Rear Roller S/N CLT100000 and up
Deck
0K65-01263-0000
Deck Mounting Screws (4)
0017-00101-1775
Grommet (2)
0017-00042-1147
TECSPAK Spring (8)
0K40-01026-0002
Washer (8)
0017-00104-0072
TECSPAK Tinnerman Clip (8)
0017-00103-0198
TECSPAK Mounting Screw (8)
0017-00101-1652
Belt Limit Label, RT
M051-00K58-A100
Caution Label
M051-00K58-A014
Striding Belt
0K58-01400-0000
Belt Limit Label, LT
M051-00K58-A101
Rear Roller Guard, LF
0K58-01390-0002
Round Grommet
0017-00042-0326
Roller Guard Screw (4)
0017-00101-1776
Rear Roller Guard, RT
0K58-01390-0001
Square Grommet
0017-00042-1147
Screw
0017-00101-1776
Washer
0017-00104-0043
Rear Roller
0K58-01002-0000
Rear Roller
Adjusting Screws
0017-00101-1779

11
CLASSIC TREADMILL CLST-0XXX-01
Lift Frame, Lift Motor, and IEC Receptacle S/N CLT100000 and up
Cotter Pin
0017-00007-020
8
Clevis Pin
0017-00007-0214 Lift Motor
0K58-01062-0000
Lock Nuts (2)
0017-00103-0285
Hex Screws (2)
0017-00101-1777
Flat Washers (2)
0017-00104-0259
Bronze Sleeves (2)
0K58-01089-0000
Line Cord Clip
0017-00042-0840
Lift Frame
0K58-01066-0000
Lock Nut
0017-00103-0025
Lift Motor Hex Bolt
0017-00101-1021
Vinyl Cap
0017-00042-1075
Wheels (2)
0K58-01071-0000
Phillips Screws (2)
0017-00101-1612
Washers (2)
0017-00104-0189
Lift Frame
End Caps (4)
0017-00042-1076
Frame Screws (2)
0017-00101-1723
Frame Screws *
0017-00101-1723
Line-Cord Socket Brkt *
0K58-01419-0000
Line Cord
(see line
cord page)
Lower Receptacle Brkt
0K58-01420-0000
Frame Screws (2)
0017-00101-1723
IEC Receptacle *
0017-00003-0949
COVER: PIVOTS;
LIFT-FRAME (2)
0K58-01322-0000
* RECEPTACLE-ASSY:
MFG; RECESS B
AK58-00514-0000

12
CLASSIC TREADMILL CLST-0XXX-01
Motor Controller Assembly S/N CLT100000 and up
DSP w/Cables
100-120V
AK58-00547-0001
200-240V
AK58-00547-0003

13
CLASSIC TREADMILL CLST-0XXX-01
Drive Motor Assembly S/N CLT100000 and up
Poly-V Pulley
0K58-01057-0001
Locking Nuts (4)
0017-00103-0027
Insulating Shoulder
Washers (4)
0K58-01255-0000
Insulating Pads (2)
0K58-01256-0001 FLYWHEEL: CAST-IRON;
W/TAPER
0K58-01092-0004
Setscrews (2)
0017-00101-0333
Note: key is part of the drive motor
only, not available separately.
TAPERED DRIVE MOTOR
MOTOR-DRIVE ASSY: MFG; W/LBL B
AK58-00171-0002
3/8 -16X16 UNS HXW
L BLT G5 ZN B
0017-00101-1885
Washers (4)
0017-00104-0409

14
CLASSIC TREADMILL CLST-0XXX-01
Idler Arm Assembly and Static Brush S/N CLT100000 and up
Idler Arm Assembly
AK58-00053-0002
Idler Pin
0017-00007-0248
Idler Spring Damper
0K26-02055-0000
Idler Spring
0K58-01085-0000
Wire Clamp
0017-00042-1072
Screw
0017-00101-1193
Limit Switch
0017-00032-0195
Limit Switch Cable
AK58-00027-0000
Motor Pulley
0K58-01057-0001
Allen Screw
0017-00101-0333
Grommet
0017-00042-0326
Drive Belt
0K58-01114-0000
Idler Pulley
0K26-01731-0000
Threaded Idler
0K58-01084-0002
Lock Nut: Idler
0017-00103-0324
Shaft
Anti Static Brush
0K58-01263-0001
Tinsel Bracket Screw(2)
0017-00101-1193

15
CLASSIC TREADMILL CLST-0XXX-01
Leveler Assembly S/N CLT100000 and up
Bracket Leveler
0K58-01083-0000
Pivot Pin
0K58-01098-0000
Leveling Foot
0K58-01110-0000
Stop Nut
0K58-01099-0000
Hex Bolt (4)
0017-00101-1652
Lock Washer (4)
0017-00104-0333
Flat Washer (4)
0017-00104-0190
Leveler Assembly
AK58-00370-0000

16
CLASSIC TREADMILL CLST-0XXX-01
Front Roller Assembly S/N CLT100000 and up
Polley V Pulley 8”
0K58-01105-0000
Hex Bolt
0017-00101-1632 Flat Washer
0017-00104-0330
Lock Washer
0017-00104-0005
Flat Washer
0017-00104-0043
Mounting Bolt
0017-00101-0974
3.5” Front Roller
0K58-01001-0001
Front Roller Assembly
AK58-00066-0000

17
CLASSIC TREADMILL CLST-0XXX-01
Line Cords and Line Cord Options S/N CLT100000 and up
Optional Line Cords
Description Length
(feet) Part No.
LINE-CORD: 120V; 20A; 12' 0017-00003-0947
LINE-CORD: R/A 120V 8' 0017-00003-0915
LINE-CORD: R/A; NEMA
5-20 144" 12' 0017-00003-0980
LINE-CORD: R/A;
W/PLUG 220/60 7.5' 0017-00003-0981
LINE-CORD: 220V; 15A; 12' 0017-00003-0948
Standard Line Cords
Model # Model Description Part No.
CLST-0100-01 CLST ENG/ENG 120/60 DOM LOW VOLTAGE
CLST-0300-01 CLST FRN/MET 120/60 DOM LOW VOLTAGE
CLST-0400-01 CLST SPN/MET 120/60 DOM LOW VOLTAGE
0017-00003-0974
LINE-CORD: R/A; 96"; W/RECP
CLST-0103-01 CLST ENG+MET 220/60 DOM HIGH VOLTAGE
CLST-0705-01 CLST JAP/MET 100/50 DOM LOW VOLTAGE
CLST-0706-01 93T JAP/MET 200/50 DOM HIGH VOLTAGE
0017-00003-0781
LINE-CORD: R/A; 220V; USA
CLST-0101-01 93T ENG+MET 230/50 CON HIGH VOLTAGE
CLST-0201-01 93T GER/MET 230/50 CON HIGH VOLTAGE
CLST-0301-01 93T FRN/MET 230/50 CON HIGH VOLTAGE
CLST-0401-01 93T SPN/MET 230/50 CON HIGH VOLTAGE
CLST-0501-01 93T ITL/MET 230/50 CON HIGH VOLTAGE
CLST-0601-01 93T DUT/MET 230/50 CON HIGH VOLTAGE
0017-00003-0696
LINE-CORD: R/A; CEE7;
103" 10A 250V
CLST-0102-01 93T ENG+MET 240/50 UK HIGH VOLTAGE 0017-00003-0890
LINE-CORD: U.K; R/A
CLST-0104-01 93T ENG+MET 240V+ AUS HIGH VOTAGE 0017-00003-0996
LINE-CORD: IEC; AUSTRALIAN;
230/50

18
CLASSIC TREADMILL CLST-0XXX-01
Block Diagram S/N CLT100000 and up
POLAR
RECEIVER PCB
A
K39-00064-0000
P1
P11
P6 P7
P3 P2
DISPLAY
SIDECONSOLE
7-7SEGMENT
P8
P1
P4
USEDON 97Ti &
93/95T-0705 JAP &
93/95T-0706 JAP ONLY
P14 P5
COAXVIDEO IN
VOLT ON TVP.S.
ACCESS
PANEL
E STOP
POLAR &
END SESSION LIFE PULSE KEYPADS
MAIN PWR/SCI
CBL-ASSY:
SIDE-CONSOLE
AK58-00031-0000
MESSAGE CENTER
CONSOLE
CSAFE
CARDIO THEATER 1
CSAFE
CARDIO THEATER 2
CBL-ASSY:
H/R SENSORS
AK58-00041-0001
CBL-ASSY:
POLAR/E-STOP
AK58-00237-0000
CBL-ASSY:
EMERGENCY-STOP
AK58-00036-0000
TO DSP
CONTROLLER
CBL-ASSY:
PWR EXT;120"
AK32-00078-0001
CBL-ASSY:
COAX;120"
AK32-00020-0002

19
CLASSIC TREADMILL CLST-0XXX-01
Block Diagram - Continued S/N CLT100000 and up
BLACK
RED
BROWN
YELLOW
ORANGE
GRAY
WHITE
GREEN
PURPLE
BLUE
3
891
02
16745
3
7
62
1
0
9
85
4
1
3
1
2
P5
3
4
2
1
51
20VO
UT
6
AUTO
X-FRM
R
2
20
/2
30
VIN
1
2
3
4
1
00
VIN
2
40
VIN
2
00
VIN
C
OM
6
5
4
3
2
1
W
HITE
BLACK
RED
P11
P13
NEUTRAL
120VIN
230VOUT
12
GREEN/YELLOW
BLACK
RED
WHITE
BLUE
BLUE
4
652
313
2
14
GRN/YLW
BLACK
RED
WHITE
RED
P9
DSP
CONTROLLER
JUMPER;POWER;
LCD-CONS
AK58-00522-0000
CBL-ASSY
CBL-ASSY:
CONSOLE
AK58-00034-0001
P7
P12
P4
P6
CBL-ASSY:
AUTO-XFRMR;20"
AK58-00527-0000
200-240Vunits
CIRCUIT-BREAKER:2A
0017-00003-0626
100Vunits
CIRCUIT-BREAKER:4A
0017-00003-0950
LIFT
MOTOR
D
RIVE
M
OTOR
P1
P8
5
3
4
2
1

20
CLASSIC TREADMILL CLST-0XXX-01
Block Diagram - Continued S/N CLT100000 and up
120V DOMESTIC
200-240V ONLY
BLACK
WHITE
BLK
WHT
NEU
WHT
HOT GND
BLK
GRN/YLW
21
LINEFILTER
N
L
LOAD
LINE
N
L
GRN/YLW
1 2
MOV
1
2
POWER CABLE PLUGS INTO
P7 ON THE DSP CONTROLLER
ON/OFF
SWITCH
BLACK
WHITE
BLK
WHT
NEU
WHT
HOT GND
BLK
GRN/YLW
21
LINEFILTER
N
L
LOAD
LINE
N
L
GRN/YLW
1 2
MOV
1
2
3
POWERCABLE PLUGS INTO
P7 ON THE DSP CONTROLLER
ON/OFF
SWITCH
CBL-ASSY:
JUMPER; BLK; 4"
AK58-00081-0000
CBL-ASSY:
JUMPER; GR/YL; 5"
AK58-00083-0000
CBL-ASSY:
JUMPER; WHT; 6"
AK58-00082-0000
CBL-ASSY:
POWER;230-240V; LED
AK58-00596-0001
CBL-ASSY:
MOV; FILTER
AK58-00224-0001
CBL-ASSY:
HI-POT JUMPER
AK58-00263-0000
FILTER: LINE; 20A
0017-00003-1015
FILTER: LINE; 10A
0017-00003-0898
FILTER: LINE; 20A
0017-00003-1015
CBL-ASSY:
HI-POT JUMPER
AK58-00263-0000
CBL-ASSY:
JUMPER; WHT; 6"
AK58-00082-0000
CBL-ASSY:
JUMPER; GR/YL; 5"
AK58-00083-0000
CBL-ASSY:
JUMPER; BLK; 4"
AK58-00081-0000
CBL-ASSY:
MOV; FILTER
AK58-00224-0001
CBL-ASSY:
POWER;100-200V
AK58-00520-0000