Lifetime 65027 User manual

MODEL N° 65027
OWNER’S MANUAL
Keep this Identification Number in case you must contact our Customer Service Department.
Copy

2
SIGNAL WORDS
Warning Hazards or unsafe practices
which COULD result in severe
personal injury or death if the
warning is ignored.
The level of risk is indicated by the following signal words:
The safety information in this
manual is denoted by the safety
alert symbol:
SAFETY ALERT SYMBOLS AND SIGNAL WORDS
If the warning sticker becomes unreadable, you can re-order it from Customer Service:
1-800-225-3865
SAFETY INFORMATION
WARNING
When using the Wheelbarrow, always heed these
warnings:
•DonotallowotherstorideinWheelbarrow.The
rider can fall out, or the Wheelbarrow can tip over
causing serious injury.
•Donotexceedthemaximumweightof550lbs.
•Reduceloadifworkingonhillsorslippery
surfaces.
•Neverexceed10mph.
•Alwaysbeginllingtherearofthetub.Ifa
heavy item is tossed into the tub in front of the
axle,thewheelbarrowwillquicklytipforward
causing the handles to jerk upward and possibly
hitthepersonllingthetuboranyoneinthe
handles’ path.
•Sincetheloadismainlytransferredthroughthe
wheel and not the user, our wheelbarrow is easy
to overload.
INSTRUCTION N° 1050374 2/11/2009
Copy

3
BEFORE BEGINNING ASSEMBLY
Keep the hardware bags and their contents separate. If any parts are missing, call our
Customer Service Department
TesttallBoltsbyinsertingthemintotheirrespectiveholes.Ifnecessary,carefullyscrape
awayanyexcesspowdercoatingbuildupfrominsidetheholes.Donotscrapeawayall
ofthepowdercoating.Baremetalmayrust.YoumayneedtopoundsomeBoltsinto
place with a hammer or mallet.
Verifythatallboltstbyinsertingthemintotheirrespectiveholes.Ifnecessary,carefully
scrapeawayanyexcesspowdercoatingfrominsidetheholes.Donotscrapeawayall
thepowdercoating.Baremetalcanrust.Youmayneedtotapsomeboltsenplacewith
a hammer or rubber mallet.
*Two adults required to
complete assembly*
(+ one adult to read the instructions)
Only adults should assemble this unit. Do not allow children to
enter the assembly area until after assembly is complete.

1/2” Wrench Safety Glasses Phillips Screwdriver
(1)
(1) (2)
TOOLS REQUIRED FOR THIS ASSEMBLY

4
This area is located at the top, left-hand
corner of the page and indicates which tools
and hardware are needed to complete the
assembly steps on a page.
This area is located at the top, right-hand
corner of the page and shows an image of the
product with shaded parts indicating which
section is being assembled.
SEC
#
Note:
!
Refer to the following areas throughout the instructions
to assist in the assembly process:
This area is usually located in the bottom,
left-hand corner of a step and indicates that
special attention is needed to perform a
particular part of a step.
These areas are usually located in the bottom,
right-hand corner of a step and indicate that
damage to the product or serious injury may
occur if the caution or warning is not heeded. WARNING
ASSEMBLY GUIDES
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
CAUTION

5
HARDWARE LIST
PARTS LIST
ID Item Description Qty
BHS Axle / Frame Hardware (1049675)
ARH CotterKey 4
AAO 5/16”NylockNut 4
ARJ 5/16”U-Bolt 2
ARI AxleEndPlug 2
BHT Handles-to-Tub Assembly Hardware (1047564)
AVF 5/16”x3”RoundPhillipsHeadScrew 2
AVG 5/16”CustomPlasticSpacer 2
ABD 5/16”FlatWasher 2
AAN 5/16”CapNut 2
BHU Tub-to-Frame Assembly Hardware (1047565)
AVH 5/16”x2”RoundPhillipsHeadScrew 6
AAO 5/16”NylockNut 6
ABD 5/16”FlatWasher 6
ID Item Description Qty
ARB Tub 1
ARC RightHandleBar 1
ARD LeftHandleBar 1
ARE RollBar 2
ARF ConnectionSleeve 2
ARG Axle 1
AMU Wheel 2

6
ARB(x1)
Tub
AMU(x2)
Wheel
ARG(x1)
Axle
ARC(x1)
RightHandleBar
ARD(x1)
LeftHandleBar
ARE(x2)
RollBar
ARF(x2)
Connection Sleeve
PARTS IDENTIFIER
Parts shown at 10% of Actual Size
28 ”
1/4
19”

7
ARH(x4)
Cotter Key
ABD(x2)
5/16”FlatWasher
ABD(x6)
5/16”FlatWasher
ARJ(x2)
5/16”U-Bolt
AVF(x2)
5/16”x3”RoundPhillipsHeadScrew AVG(x2)
5/16”Custom
PlasticSpacer
AAN(x2)
5/16”CapNut
AAO(X6)
5/16”NylockNut
AAO(x4)
5/16”NylockNut
AVH(x6)
5/16”x2”RoundPhillipsHeadScrew
ARI(x2)
AxleEndPlug
HARDWARE IDENTIFIER
AXLE/FRAME ASSEMBLY HARDWARE [BHS]
(Hardwareshownatactualsize)
HANDLES-TO-TUB ASSEMBLY HARDWARE [BHT]
(Hardwareshownatactualsize)
TUB-TO-FRAME ASSEMBLY HARDWARE BAG [BHU]
(Hardwareshownatactualsize)

8
AXLE FRAME ASSEMBLY
HARDWARE REQUIRED
PARTS REQUIRED
TOOLS REQUIRED
SEC
1
1/2” Wrench Safety Glasses
ARI(x2)
AxleEndPlug
ARJ(x2)
5/16”U-Bolt
AAO(x4)
5/16”NylockNut
ARH(x4)
Cotter Key
AXLE/FRAME ASSEMBLY HARDWARE [BHS]
(ActualSize)
AMU(x2)
Wheel
ARG(x1)
Axle
ARE(x2)
RollBar
ARF(x2)
Connection Sleeve
28 ”
1/4
19”
Partsshownat10%ofActualSize
1.

TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
9
SEC
1.
AAO
AAO
ARG
ARJ
ARJ
1/2”
SEC
1.1
Slidethetwo(2)Roll Bars (ARE)overthetwo(2)Connection Sleeves (ARF)asshown.Ensuretheholeslineup.
SEC
1.2
EnsuretheAxle (ARG) is centered, andconnectittotheRollBarAssemblyusingtwo(2)5/16” U-Bolts (ARJ) and
four(4)5/16” Nylock Nuts (AAO).
1
Note: Tighten Nuts securely.
!
Note: The Axle should extend 9 3/4” from the center of the U-bolt to the end of Axle.
!
9 3/4” 9 3/4”
ARF
ARE
ARE
ARJ(x2)
AAO(x4)

TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
10
SEC
1
SEC
1.3
Insert a Cotter Key (ARH) into the second hole from each end of the Axle (ARG) as shown.
ARH(x2)
ARH
ARH
ARG
1.

TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
11
SEC
1.
SEC
1.4
Slideone(1)Wheel (AMU) over each end of the Axle (ARG) until they butt up against the Cotter Keys (ARH).
NO HARDWARE REQUIRED FOR THIS STEP
1
AMU
AMU
ARG
ARH
ARH
Note: Assemble the Wheels onto the Axle with the valve stems facing away from the Tub (ARB).
!

TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
12
SEC
SEC
1.5
Secure the Wheels (AMU) to the Axle (ARG) by inserting a Cotter Key (ARH)througheachholeattheendsoftheAxleas
shown. Insert one Axle End Plug (ARI)intoeachendoftheAxle.
1
ARH(x2)
ARI(x2)
ARH
ARH
ARI
ARI
1.
AMU
AMU

13
HANDLES-TO-TUB ASSEMBLY
HARDWARE REQUIRED
PARTS REQUIRED
TOOLS REQUIRED
SEC
2
1/2” Wrench Safety Glasses
ABD(x2)
5/16”FlatWasher
AVF(x2)
5/16”x3”RoundPhillipsHeadScrew
AVG(x2)
5/16”CustomPlasticSpacer
AAN(x2)
5/16”CapNut
Phillips Screwdriver
HANDLES-TO-TUB ASSEMBLY HARDWARE [BHT]
(ActualSize)
ARB(x1)
Tub
ARC(x1)
RightHandleBar
ARD(x1)
LeftHandleBar
2.
Partsshownat10%ofActualSize

TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
14
SEC
SEC
2.1
Turn the Tub (ARB) upside down and lay the Left & Right Handle Bars (ARD & ARC) over the bottom of the Tub so the
holesintheHandleBarsalignwiththeholesonthebottomofeachsideoftheTub.
2
NO HARDWARE REQUIRED FOR THIS STEP
ARD
ARB
ARC
2.

TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
15
SEC
2.
SEC
2.2
Secure the Left & Right Handle Bars (ARD & ARC) to the back of the Tub (ARB)usingtwo(2)5/16” x 3” Round Phillips Head
Screws (AVF),two(2)5/16” Flat Washers (ABD),two(2)5/16” Custom Plastic Spacers (AVG),andtwo(2)5/16” Cap Nuts
(AAN).
Note: Only hand tighten Nuts in this step.
!
2
ABD(x2)
AVF(x2)
AVG(x2)
AAN(x2)
AAN
ABD
ABD
AVF
AVF
AVG
AAN
AVG
1/2”
ARB
ARC
ARD

16
ABD(x6)
5/16”FlatWasher
AAO(x6)
5/16”NylockNut
AVH(x6)
5/16”x2”RoundPhillipsHeadScrew
TUB-TO-FRAME ASSEMBLY
HARDWARE REQUIRED
PARTS REQUIRED
TOOLS REQUIRED
SEC
3
TUB/HANDLES ASSEMBLY
FRAME/WHEEL ASSEMBLY
TUB-TO-FRAME ASSEMBLY HARDWARE [BHU]
(ActualSize)
1/2” Wrench Safety Glasses
Phillips Screwdriver
3.

TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
17
SEC
3.
SEC
3.1
Carefully turn the Tub (ARB)overandplaceitontotheRollBar/WheelAssembly.Aligntheholesasshown.
3
NO HARDWARE REQUIRED FOR THIS STEP
ARB

TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
18
SEC
SEC
3.2
Secure the Handles to the upper back of the Tub (ARB)usingsix(6)5/16” x 2” Round Phillips Head Screws (AVH),
six(6)5/16” Flat Washers (ABD),andsix(6)5/16” Nylock Nuts (AAO).
SEC
3.3
Tighten all hardware.
3
1/2”
WARNING
DonotovertightentheCapNut.Iftheendof
theBoltbreaksthroughtheplasticcap,callour
CustomerServiceDepartment.Exposedthreads
ontheendoftheBoltmaycauseseriousinjuries.
ABD(x6)
AAO(x6)
AVH(x6)
ABD
ABD
ABD
ABD
ABD
ABD
AVH
AVH
AVH
AVH
AVH
AVH
AAO
AAO
AAO
AAO
3.
ARB

19
BUILD WALL EXTENSIONS
ADD EXTENSIONS
SEC
4
SEC
4.1
Standard1”x2”(about3/4”x11/2”)boardscanbeinsertedintothefourslotsonthesidesoftheTubto
extendthewallsoftheWheelbarrowandholdahigherstackofdebris.
WARNING
Donotexceed550lb.,ormorethanyoucan
carry.Donotapplyexcessiveoutwardor
inward pressure on boards.
4.

20
WHEELBARROW
2-YEAR LIMITED FACTORY WARRANTY
LifetimeProducts,Inc.reservestherighttomakesubstitutionstowarrantyclaimsifpartsareunavailableorobsolete.
1.Lifetimewheelbarrowsarewarrantedtotheoriginalpurchasertobefreefromdefectsinmaterialandworkmanshipfora
periodoftwoyearsfromthedateoforiginalretailpurchase.Theword“defects”isdenedasimperfectionsthatimpairthe
use of the product. Defects resulting from misuse, abuse or negligence will void this warranty. This warranty does not cover
defects due to improper installation, alteration, or accident. This warranty does not cover damage caused by vandalism, rust-
ing,“actsofnature”oranyothereventbeyondthecontrolofthemanufacturer.
2.Thetires,wheels,andaxleincludedwiththewheelbarrowarenotcoveredbythis2yearlimitedfactorywarranty,butare
coveredbyaseparate1yearwarranty.
3.Thiswarrantyisnontransferableandisexpresslylimitedtotherepairorreplacementofpart(s)whichmaybedetermined
upon inspection by the manufacturer to be defective in material or workmanship. Shipping charges to and from the factory as
well as labor costs are not covered and are the responsibility of the purchaser.
4.Thiswarrantydoesnotcoverscratchingorscufngoftheproductthatmayresultfromnormalusage.Inaddition,defects
resulting from intentional damage, negligence, unreasonable use, improper loading or overloading, and installation of improp-
erequipmentwillvoidthiswarranty.
5.Liabilityforincidentalorconsequentialdamagesisexcludedtotheextentpermittedbylaw.SomeStatesdonotallowthe
exclusionorlimitationofincidentalorconsequentialdamages,sothislimitationmaynotapplytoyou.Whileeveryattempt
is made to embody the highest degree of safety in the wheelbarrow, freedom from injury cannot be guaranteed. The user as-
sumesallriskofinjuryresultingfromtheuseofthisproduct.Allmerchandiseissoldonthiscondition,andnorepresentative
of the company may waive or change this policy.
6.Thiswarrantyisexpresslyinlieuofallotherwarranties,expressedorimplied,includingwarrantiesofmerchantabilityort-
nessforusetotheextentpermittedbyFederalandStatelaw.Thiswarrantygivesyouspeciclegalrights,andyoumayalso
have other rights which vary from state to state.
NeitherLifetimeProducts,Inc.noranyrepresentativeassumesanyotherliabilityinconnectionwiththisproduct.
ALL YARD CART WARRANTY CLAIMS MUST BE ACCOMPANIED BY A SALES RECEIPT.
REPORT PRODUCT DEFECTS IN WRITING TO:
LifetimeProducts,Inc.POBox160010,Bldg.D-11Cleareld,UT84016-0010,
orcall(800)225-3865,M-F7a.m.to5p.m.MST.
Pleaseincludeyourdatedsalesreceiptandphotographsofdamagedpart(s).
www.lifetime.com
WARRANTY INFORMATION