Lincoln Electric Pyrotome SE Mounting instructions

THIS MOTORIZED GENERAL-PURPOSE CARRIAGE
PYROTOME SE
SAFETY INSTRUCTIONS FOR USE AND MAINTENANCE
MACHINE N° W000138864
EDITION: EN Instructions for use REF: 8695 4001
REVISION: J
DATE: 05-2019 Original instructions

Thank for the trust you have expressed by purchasing this equipment, which
will give you full satisfaction if you follow its instructions for use and
maintenance.
Its design, component specifications and workmanship comply with
applicable European directives.
Please refer to the enclosed CE declaration to identify the directives
applicable to it.
The manufacturer will not be held responsible where items not recommended
by themselves are associated with this product.
For your safety,there follows a non-restrictive list of recommendations or
requirements, many of which appear in the employment code.
Finally we would ask you kindly to inform your supplier of any error which
you may find in this instruction manual.

8695 4001
PYROTOME SE I
CONTENTS
A - IDENTIFICATION.........................................................................................................................1
B - SAFETY INSTRUCTIONS............................................................................................................2
1 - AIRBORNE NOISE .............................................................................................................2
2 - PARTICULAR SAFETY INSTRUCTIONS ..........................................................................2
C - DESCRIPTION .............................................................................................................................4
D - ASSEMBLY..................................................................................................................................6
1 - INSTALLATION ASSEMBLY..............................................................................................6
2 - OPTION ASSEMBLY..........................................................................................................7
E - MAINTENANCE............................................................................................................................22
F - SPARE PARTS.............................................................................................................................25
1 - CASING/CROSSBAR SUPPORT/TRANSFORMER ASSEMBLY.....................................26
2 - MOTORIZATION SET.........................................................................................................30
3 - TORCH HOLDER SUBASSEMBLY....................................................................................34
4 - VALVE/CONNECTOR/CASTOR SUBASSEMBLY ............................................................36
5 - TURRET SUBASSEMBLY..................................................................................................38
6 - LATERAL GUIDE EQUIPMENT .........................................................................................40
7 - TORCH SUPPORT ASSEMBLY.........................................................................................41
8 - COUNTERBALANCE/RADIUS ARM SUBASSEMBLY......................................................42
9 - FRONT PANEL ASSEMBLY SELF MOVING CARRIAGE.................................................44
10 - REMOTE CONTROL ASSEMBLY....................................................................................46
11 - TORSH FEEDING BEAM .................................................................................................50
PERSONAL NOTES ..........................................................................................................................52

8695 4001
II PYROTOME SE
INFORMATIONS
DISPLAYS AND PRESSURE GAUGES
The measuring devices or displays for voltage, current, speed, pressure, etc., whether analog or digital, should be
considered as indicators
REVISIONS
REVISION C 01/95
DESIGNATION
PAGE
Add safety pages
3 to 13
REVISION D 02/03
DESIGNATION
PAGE
Let to informatic
all
REVISION E 05/19
DESIGNATION
PAGE
To change logos
Reference change
-
C9
REVISION F 06/08
DESIGNATION
PAGE
Update
D12
REVISION G 09/08
DESIGNATION
PAGE
Update + spareparts newoffer
REVISION H 05/09
DESIGNATION
PAGE
Reference change
F34
REVISION I 05/18
DESIGNATION
PAGE
To change logos
REVISION J 05/19
DESIGNATION
PAGE
Update
B-2 ; D-7 ; F-50

8695 4001 / I
PYROTOME SE A-1
A - IDENTIFICATION
Please enter the number of your equipment in the following box.
Quote this information in all correspondence.
1
Manufacturing factory code
4
Year manufactured
2
Manufacturing year code
5
Product type
3
Product serial no.

8695 4001 / J
B-2 PYROTOME SE
B - SAFETY INSTRUCTIONS
For general safety instructions, please refer to the specific manual supplied with
the equipment.
1 - AIRBORNE NOISE
Please refer to the specific manual supplied with the equipment.
2 - PARTICULAR SAFETY INSTRUCTIONS
Users are strongly advised to install the thermal shield to limit the
exposure of PYROTOME SE and its components to heat and splatter.
Use without a thermal shield could damage PYROTOME SE and its
components.
Do not expose PYROTOME SE to excessively high temperatures.
Do not use PYROTOME SE on hot parts.
Move the blow pipe away from the carriage to limit exposure to heat
from the flame.

8695 4001 / J B - SAFETY INSTRUCTIONS
PYROTOME SE B-3

8695 4001 / I
C-4 PYROTOME SE
C - DESCRIPTION

8695 4001 / I C - DESCRIPTION
PYROTOME SE C-5
MAIN CHARACTERISTICS
This motorized general-purpose (oxycutting, plasma cutting, welding) carriage :
PYROTOME SE Bare carriage W000138864
DESCRIPTION WITH TRANSFORMER
The basic version of the assembled PYROTOME SE carriage comprises :
.the motorized carriage itself
.a torch support assembly
.a gas manifold
.a heatshield
.a transformer
OUTLINE SPECIFICATIONS
Cutting capacity 5 to 250 mm with G1 torch
> 250 mm with G2 torch
Advance speed 10 to 125 cm/min
Torch inclination adjustable for bevelled cutting at from 0 to 45° rightland or lefthand
A comprehensive range of optional extras ( see page 5)
Electrical power supply 230/400 V -50/60 Hz monophase
Input voltage 24 Valternating
Power rating 160 VA
230-400V/24 V transformer
Control panel comprises :
.forward/reverse switch
.clutch control
.speed adjustment potentiometer
7 rn cable connecting transformer to carriage
2 rn cable connecting transformer to mains supply
PACKAGING
Each PYROTOME SE is shipped individually packed in a cardboard carton,
with the following dimensions : length : 820 mm
width : 300 mm
height : 300 mm
The net weight of the packaged unit is 28 kg.

8695 4001 / J
D-6 PYROTOME SE
D - ASSEMBLY
1 - INSTALLATION ASSEMBLY
.Attach the cross bar support (I).
.Insert the rack crossbar (2) in the crossbar support(I), with the rack downwards on the side opposite control panel
(A).
.Mount the support (3) on the rack crossbar (2), screwing down knob (4) lightly.
.Mount the torch (5) in ils support (3).
.Mount the gas maniflod (6).
.Connect the gas harness(7) to the gas manifold (6) and the torch (5).
.Fit heat shield (8) on the same side as the torch.
.Connect the transformer (9) to the socket on the control panel.
.Fit the torch with a cutting nozzle appropriate to the combustible gas to be used and the thickness of the
workpiece to be cut.

8695 4001 / JD - ASSEMBLY
PYROTOME SE D-7
2 - OPTION ASSEMBLY
1 OPTIONS AND REFERENCES
Castor assembly .....................................................................................W000325311
Heatshield assernbly ..............................................................................0696 1111
Rotating turret..........................................................................................W000138851
Lateral guide............................................................................................W000138856
Radius arm and counterweight assembly...............................................W000138857
Centralized cutting value 24 V ................................................................0696.1470
Second torch assembly...........................................................................0696.1250
Electrical torch raiser...............................................................................W000325334
Remote control box.................................................................................0696.1450
P30 Torch adaptor ..................................................................................0696.1265
Cutting solenoid valve ............................................................................0696.1470
Torch support assembly..........................................................................0696.1215
CPM 200 Torch adaptor..........................................................................W000138862
Runway 2 m ............................................................................................W000325535
Runway 1,7 m .........................................................................................3731.0054

D - ASSEMBLY 8695 4001 /
J
D-8 PYROTOME SE
2 CASTOR ASSEMBLY
APPLICATION
With two torches. one on each side of the carriage and in any case with heavy equipments monted on the carriage.
DESCRIPTION
Steerable castor.
ASSEMBLY
See drawing above.

8695 4001 / JD - ASSEMBLY
PYROTOME SE D-9
3 HEATSHIELD ASSEMBLY
APPLICATION
Oxycutting with two torches. on on each side of the carriage.
DESCRIPTION
.Heatshield
.Two screws
.Two spacers
ASSEMBLY
Insert the spacers between the carriage and the heatshield. Attach the heatshield by means of the two screws.

D - ASSEMBLY 8695 4001 /
J
D-10 PYROTOME SE
4 ROTATING TURRET
APPLICATION
Movement of the rack crossbar :
.in rotation by slewing of the turret.
.in translation by action on the rack.
DESCRIPTION
The cast iron turret is mounted on a spindle and equipped with one knob for locking it against rotation and a
disengageable knob for movement in translation.
ASSEMBLY
In place of the crossbar support assembly.

8695 4001 / JD - ASSEMBLY
PYROTOME SE D-11
5 LATERAL GUIDE
APPLICATION
Guiding the PYROTOME SE carriage along a straight line or large radius curve by means of a steel angle attached
to the workpiece to be cut.
Height of the vertical sectional side : 30 to 50 mm.
DESCRIPTION
Two guide assemblies eachfitted with two rollers.
ASSEMBLY
On the side of the carriage opposite the torch, in the fixing holes symmetrical to the holes used for fixing the
heatshield, using a 5 mm Allen key.

D - ASSEMBLY 8695 4001 /
J
D-12 PYROTOME SE
6 RADIUS ARM AND COUNTERWEIGHT ASSEMBLY
APPLICATION
-Counterweight : disposed for optimum stability of the carriage.
-Radius arm : operates relative to a centre point clearly marked by means of a punch.
.minimum diameter : 130 mm.
.maximum diameter : 1 500 mm.
DESCRIPTION
Two sections in cast iron are assembled together by means of two studs, one of which is extended to form a
compass point.
ASSEMBLY
Mounts on the rack crossbar.
When using the radius arm, the compass point is disposed on the handle side of the PYROTOME SE carriage. The
compass point is adjusted vertically so that the inner drive roller is lifted clear of the workpiece.

8695 4001 / JD - ASSEMBLY
PYROTOME SE D-13
7 CENTRALIZED CUTTING VALVE
APPLICATION
Centralized control of the cutting oxygen flowrate.
DESCRIPTION
3/8" ball valve.
ASSEMBLY
Mounts on the manifold. in the cutting oxygen feed circuit.

D - ASSEMBLY 8695 4001 /
J
D-14 PYROTOME SE
8 SECOND TORCH ASSEMBLY
APPLICATION
Execution of two parallel vertical or bevel xuts :
-Minimum separation : 90 mm.
-Maximum separation : 710 mm.
DESCRIPTION
-1 GIN torch.
-1 torch support.
-1 three-hose harness assembly.
-3 Y -connectors.
MANDATORY ADDITIONAL EQUIPMENT
-Used of two torches on same side of carriage :
counterweight/radius arm assembly.
-U sed of one torch on each side of carriage :
heatshield assembly
castor assembly.
ASSEMBLY
Mount the torch support on the rack crossbar. screwing down the knob lightly :
-Mount the torch in its support.
-Fit the three Y-connectors.
-Connect the hose harness between the torch and the gas manifold.

8695 4001 / JD - ASSEMBLY
PYROTOME SE D-15
9 ELECTRICAL TORCH RAISER
APPLICATION
An electrical system for raising the torch, providing remote control of the torch height relative to the workpiece.
DESCRIPTION
Motorized torch support assembly fitted with electrical supply cable.
MANDATORY ADDITIONAL EQUIPMENT
-1 remote control box.
-1 support.
ASSEMBLY
Mounts in place of the original manual torch raiser.

D - ASSEMBLY 8695 4001 /
J
D-16 PYROTOME SE
10 REMOTE CONTROL BOX
APPLICATION
Remote control of the PYROTOME SE carriage, the cutting oxygen feed and the electrical system for raising the
torch
(es) and of the plasma cutting NERTAJET.
DESCRIPTION
The supply comprises: a control box (1), a connecting cable 5 m lenght (2), a simplified front panel for PYROTOME
SE carriage (3).
ASSEMBLY
Remove the castering wheel. Remove the front panel from the PYROTOME SE. Disconnect the RVE 30 contactor,
the yellow-green wire, and the two motor-wires.
Take the front panel of the remote control and connect the motor to interface circuit. Connect the yellow-green wire
to the power outlet 24 volts. Assemble the front panel. Reassemble the castering wheel.
Tool : Screwdriver.