Lincoln Electric VRTEX 360 User manual

IM2052
09/2017
Rev01
VRTEX®360
OPERATOR’S MANUAL
ENGLISH
LINCOLN ELECTRIC EUROPE S.L
c/o Balmes, 89 – 8°2a, 08008 Barcelona, Spain
www.lincolnelectric.eu

English English
I
THE LINCOLN ELECTRIC COMPANY
EC DECLARATION OF CONFORMITY
Manufacturer and technical documentation
holder: The Lincoln Electric Company
Address: 22801 St. Clair Ave.
Cleveland Ohio 44117-1199 USA
EC Company: Lincoln Electric Europe S.L.
Address: c/o Balmes, 89 - 802a
08008 Barcelona
SPAIN
Hereby declare that equipment: VRTEX® 360
Product number: K3962
AD2433
AD2434
(Product numbers may contain suffixes and prefixes.)
Is in conformity with Council Directives
and amendments: Low Voltage Directive 2014/35/EU
Electromagnetic Compatibility (EMC) Directive 2014/30/EU
Standards: EN 61010-1:2010, Safety requirements for electrical equipment for
measurement, control and laboratory use. General requirements;
EN 61326-1:2013, Electrical equipment for measurement, control and
laboratory use — EMC requirements — Part 1: General requirements;
Samir Farah, Manufacturer Dario Gatti, European Community Representative
Compliance Engineering Manager European Engineering Director Machines
17 October 2016
18 October 2016
MCD397b

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II
12/05
THANKS! For having chosen the QUALITY of the Lincoln Electric products.
Please Examine Package and Equipment for Damage. Claims for material damaged in shipment must be notified
immediately to the dealer.
For future reference record in the table below your equipment identification information. Model Name, Code &
Serial Number can be found on the machine rating plate.
Model Name:
………………...…………………………….…………………………………………………………………………………………..
Code & Serial number:
………………….……………………………………………….. …………………………………………………….……………..
Date & Where Purchased:
…………………………………………………………………... ……………………….…………………………………………..
ENGLISH INDEX
Technical Specifications...................................................................................................................................................... 1
Electromagnetic Compatibility (EMC) ................................................................................................................................. 2
Safety .................................................................................................................................................................................. 3
Installation ........................................................................................................................................................................... 4
Operation........................................................................................................................................................................... 10
WEEE ................................................................................................................................................................................ 48
Spare Parts ....................................................................................................................................................................... 48
Authorized Service Shops Location.................................................................................................................................. 48
Electrical Schematic.......................................................................................................................................................... 49

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1
Technical Specifications
VRTEX™360 - VIRTUAL REALITY WELDING TRAINER
INPUT
MAKE/MODEL DESCRIPTION INPUT VOLTAGE
±10%
INPUT CURRENT
(MAX.)
K3962-1
K3962-2
Standard Frequency
Alternate Frequency
115-230 VAC (50-60 HZ)
115-230 VAC (50-60 HZ)
4A-2A Single Phase
4A-2A Single Phase
WARNING
THIS PRODUCT INCORPORATES A PROTECTIVE EARTH IN THE AC POWER CORD. THE AC PLUG SHOULD
ONLY BE INSERTED INTO A SOCKET OUTLET PROVIDED WITH A PROTECTIVE EARTH CONTACT.
PHYSICAL DIMENSIONS (MACHINE WITH MONITOR)
HEIGHT WIDTH DEPTH WEIGHT
1677 mm 762 mm
1067 mm 143 kg.
PHYSICAL DIMENSIONS (STAND)
HEIGHT WIDTH DEPTH WEIGHT
2032 mm 991 mm 1194 mm 48 kg.
PHYSICAL DIMENSIONS (CRATE WITH MACHINE)
HEIGHT WIDTH DEPTH WEIGHT
1829 mm 1220 mm 1829 mm 386 kg.
TEMPERATURES RANGES
OPERATING TEMPERATURE RANGE STORAGE TEMPERATURE RANGE
59° - 95° F 15° - 35° C 32° - 149° F 0° - 65° C
RELATIVE HUMIDITY* OPERATING ALTITUDES
80% For Temperatures Up To 88° F / 31° C
50% @ 104° F / 40° C
6562 Feet (2000 Meters)
ENVIRONMENT
This product is for use in Pollution Degree 2 environment
*Condensation on lenses may appear in high humidity enviroment. Run FMD (Face Mounted Display) for approximately
10 minutes to clear up moisture from the lenses.

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2
Electromagnetic Compatibility (EMC)
01/11
This machine has been designed in accordance with all relevant directives and standards. However, it may still generate
electromagnetic disturbances that can affect other systems like telecommunications (telephone, radio, and television) or
other safety systems. These disturbances can cause safety problems in the affected systems. Read and understand
this section to eliminate or reduce the amount of electromagnetic disturbance generated by this machine.
This machine has been designed to operate in an industrial area. To operate in a domestic area it is
necessary to observe particular precautions to eliminate possible electromagnetic disturbances. The
operator must install and operate this equipment as described in this manual. If any electromagnetic
disturbances are detected the operator must put in place corrective actions to eliminate these disturbances
with, if necessary, assistance from Lincoln Electric.
Before installing the machine, the operator must check the work area for any devices that may malfunction because of
electromagnetic disturbances. Consider the following.
Input and output cables, control cables, and telephone cables that are in or adjacent to the work area and the
machine.
Radio and/or television transmitters and receivers. Computers or computer controlled equipment.
Safety and control equipment for industrial processes. Equipment for calibration and measurement.
Personal medical devices like pacemakers and hearing aids.
Check the electromagnetic immunity for equipment operating in or near the work area. The operator must be sure
that all equipment in the area is compatible. This may require additional protection measures.
The dimensions of the work area to consider will depend on the construction of the area and other activities that are
taking place.
Consider the following guidelines to reduce electromagnetic emissions from the machine.
Connect the machine to the input supply according to this manual. If disturbances occur if may be necessary to take
additional precautions such as filtering the input supply.
The output cables should be kept as short as possible and should be positioned together. If possible connect the
work piece to ground in order to reduce the electromagnetic emissions. The operator must check that connecting
the work piece to ground does not cause problems or unsafe operating conditions for personnel and equipment.
Shielding of cables in the work area can reduce electromagnetic emissions. This may be necessary for special
applications.
WARNING
EMC classification of this product is class A in accordance with electromagnetic compatibility standard EN 60974-10 and
therefore the product is designed to be used in an industrial environment only.
WARNING
The Class A equipment is not intended for use in residential locations where the electrical power is provided by the public
low-voltage supply system. There can be potential difficulties in ensuring electromagnetic compatibility in those locations,
due to conducted as well as radio-frequency disturbances.

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3
Safety
11/04
WARNING
This equipment must be used by qualified personnel. Be sure that all installation, operation, maintenance and repair
procedures are performed only by qualified person. Read and understand this manual before operating this equipment.
Failure to follow the instructions in this manual could cause serious personal injury, loss of life, or damage to this
equipment. Read and understand the following explanations of the warning symbols. Lincoln Electric is not responsible
for damages caused by improper installation, improper care or abnormal operation.
WARNING: This symbol indicates that instructions must be followed to avoid serious personal injury,
loss of life, or damage to this equipment. Protect yourself and others from possible serious injury or
death.
READ AND UNDERSTAND INSTRUCTIONS: Read and understand this manual before operating this
equipment. Arc welding can be hazardous. Failure to follow the instructions in this manual could cause
serious personal injury, loss of life, or damage to this equipment.
ELECTRIC SHOCK CAN KILL: Welding equipment generates high voltages. Do not touch the
electrode, work clamp, or connected work pieces when this equipment is on. Insulate yourself from the
electrode, work clamp and connected work pieces.
ELECTRICALLY POWERED EQUIPMENT: Turn off input power using the disconnect switch at the
fuse box before working on this equipment. Ground this equipment in accordance with local electrical
regulations.
ELECTRICALLY POWERED EQUIPMENT: Regularly inspect the input, electrode, and work clamp
cables. If any insulation damage exists replace the cable immediately. Do not place the electrode holder
directly on the welding table or any other surface in contact with the work clamp to avoid the risk of
accidental arc ignition.
ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS: Electric current flowing through any
conductor creates electric and magnetic fields (EMF). EMF fields may interfere with some pacemakers
and welders having a pacemaker shall consult their physician before operating this equipment.
CE COMPLIANCE: This equipment complies with the European Community Directives.
ARTIFICIAL OPTICAL RADIATION: According with the requirements in 2006/25/EC Directive and EN
12198 Standard, the equipment is a category 2. It makes mandatory the adoption of Personal Protective
Equipment (PPE) having filter with a protection degree up to a maximum of 15, as required by EN169
Standard.
FUMES AND GASES CAN BE DANGEROUS: Welding may produce fumes and gases hazardous to
health. Avoid breathing these fumes and gases. To avoid these dangers the operator must use enough
ventilation or exhaust to keep fumes and gases away from the breathing zone.
ARC RAYS CAN BURN: Use a shield with the proper filter and cover plates to protect your eyes from
sparks and the rays of the arc when welding or observing. Use suitable clothing made from durable
flame-resistant material to protect you skin and that of your helpers. Protect other nearby personnel with
suitable, non-flammable screening and warn them not to watch the arc nor expose themselves to the
arc.

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WELDING SPARKS CAN CAUSE FIRE OR EXPLOSION: Remove fire hazards from the welding area
and have a fire extinguisher readily available. Welding sparks and hot materials from the welding
process can easily go through small cracks and openings to adjacent areas. Do not weld on any tanks,
drums, containers, or material until the proper steps have been taken to insure that no flammable or
toxic vapors will be present. Never operate this equipment when flammable gases, vapors or liquid
combustibles are present.
WELDED MATERIALS CAN BURN: Welding generates a large amount of heat. Hot surfaces and
materials in work area can cause serious burns. Use gloves and pliers when touching or moving
materials in the work area.
CYLINDER MAY EXPLODE IF DAMAGED: Use only compressed gas cylinders containing the correct
shielding gas for the process used and properly operating regulators designed for the gas and pressure
used. Always keep cylinders in an upright position securely chained to a fixed support. Do not move or
transport gas cylinders with the protection cap removed. Do not allow the electrode, electrode holder,
work clamp or any other electrically live part to touch a gas cylinder. Gas cylinders must be located
away from areas where they may be subjected to physical damage or the welding process including
sparks and heat sources.
MOVING PARTS ARE DANGEROUS: There are moving mechanical parts in this machine, which can
cause serious injury. Keep your hands, body and clothing away from those parts during machine
starting, operating and servicing.
SAFETY MARK: This equipment is suitable for supplying power for welding operations carried out in an
environment with increased hazard of electric shock.
Installation
GRAPHIC SYMBOLS THAT APPEAR ON
THIS MACHINE OR IN THIS MANUAL
INPUT POWER
ON
OFF
CIRCUIT BREAKER
INPUT POWER
SINGLE PHASE
ALTERNATING CURRENT
READ THIS OPERATORS
MANUAL COMPLETELY
USB
WFS/AMPS
VOLTS
VGA OUTPUT
AUDIO OUTPUT
INPUT VOLTAGE
INPUT CURRENT
PROTECTIVE GROUND
WARNING or CAUTION
Documentation must be consulted in
all cases where this symbol is
displayed.
EXPLOSION
DANGEROUS VOLTAGE
SHOCK HAZARD
SHOCK HAZARD

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5
Read this entire section before installation or operation
of the machine.
Location and Environment
The machine will not operate in harsh environments. It is
important that simple preventative measures are
followed in order to assure long life and reliable
operation. This product is for INDOOR USE ONLY.
Dirt and dust that can be drawn into the machine
should be kept to a minimum. Failure to observe
these precautions can result in excessive operating
temperatures and nuisance shutdown.
Do not locate where monitor is exposed to direct
sunlight.
Do not place equipment near radiant heat sources.
Do not place in a confined space. Allow a minimum
of 3 feet of clearance around machine and stand at
all times. Adequate ventilation is necessary.
The circuit breaker switch on the rear panel is the
input power disconnect device. Do not position the
equipment so that it is difficult to operate the circuit
breaker.
Route and protect power cable to minimize
exposure to damage.
Single or Multi-Outlet surge protector (or Surge
Suppessor) is highly recommended to protect the
machine from voltage spikes going through the input
line.
ENVIRONMENTAL AREA
Keep the machine inside and dry at all times. Do not
place it on wet ground or in puddles. Never place liquids
on top of the machine.
STACKING
The VRTEX® 360 cannot be stacked.
TILTING
Place the VRTEX® 360 directly on a secure, level
surface.
LIFTING
If lifting the VRTEX® 360 is required, use two straps,
each rated for 500 pounds (226.8 kg) or more. Do not
attempt to lift the VRTEX® 360 with accessories
attached to it.
WARNING
Lift only with equipment of adequate lifting
capacity. Be sure machine is stable when
lifting. Do not operate machine while
suspended or when lifting.
FALLING EQUIPMENT can cause injury.
HIGH FREQUENCY INTERFERENCE
PROTECTION
WARNING
USE CAUTION WHEN OPERATING THIS MACHINE
AROUND OTHER EQUIPMENT.
•Large equipment, such as cranes, may interfere with
the operation of this machine.
•This machine may interfere with the operation of other
equipment in work / training area.
•High frequency process, such as TIG machines, may
interfere with the operation of this machine.
GENERAL DESCRIPTION
The VRTEX®360 is a Virtual Welding Training System
and VRAW®(Virtual Reality Arc Welding) Solution. This
computer controlled interactive system simulates arc
welding through the use of realistic puddle graphics and
sounds. This training system simulates multiple arc
welding processes on a wide variety of weld joint
configurations. The VRTEX®360 represents the next
generation of Virtual Reality (VR) welding training.
STRAPS

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6
DESIGN FEATURES
HARDWARE OVERVIEW:
Virtual Welding Machine, including:
Monitor
Coupon Drawer (back drawer)
VR GMAW/FCAW Gun
VR SMAW Device
VR GMAW/FCAW Gun Holder
VR SMAW Device Holder
VR Helmet w/Face Mounted Display (FMD)
Arm
Speakers
Five VR Coupons Flat Plate
T-Joint
Groove Joint
2” Pipe XXS
6” Pipe Schedule 40
Stand, including:
Post
Table
Pins
Base
Weights
HARDWARE UNCRATING:
TOOLS NEEDED
3/8” (9.5 mm) Wrench
3/16” (4.8 mm) Allen Wrench
Phillips Screwdriver
1. Decide on a location for your unit.
NOTE: The system requires approximately 8’ L x 8’ D
x 8’ H (2.4 m L x 2.4 m D x 2.4 m H) of space.
Keep at least 3 feet in all directions of both the
stand and VR weld machine free from
obstruction. In addition, be conscious of where
you are placing the unit to avoid magnetic fields,
conductive, and high frequency objects and
processes.
NOTE: Avoid setting up the VRTEX®360 near high
frequency TIG machines and power sources.
Having these types of objects in the area can
cause interference and result in increased jitter
and/or distortion in the motion tracking.
For best results, do not install VRTEX®360
machine in the welding lab. Electrical
interference from power lines, though generally
small, can be present. Therefore all electrical
power or lighting wiring within 50 feet of the
welding area shall be enclosed in grounded
rigid metallic conduit. In the event the VRTEX®
360 is affected by interference, it is the user's
responsibility to take steps to isolate and/or
eliminate the interference.
An uninterruptible power supply (UPS) may be
required for the protection of the system from
power irregularities or disruption.
It is strongly recommended that a single or
Multi-Outlet surge protector be used to protect
the machine from any unwanted voltages above
a safe threshold.
MULTIPLE SYSTEM INSTALLATIONS
If multiple systems are required to operate together in
one location, a unique frequency transmitter can be
installed during the manufacturing process at Lincoln
Electric to reduce potential interference between
systems. K3962-1 systems have a standard frequency
source installed. K3962-2 systems have an alternate
frequency source installed. For multiple system
installations, alternate the K3962-1 and K3962-2
systems for best operation:
For Example: If 8 systems are to be installed in the VR
welding lab, the standard and alternate frequencies
should be positioned as seen below.
K3962-1 K3962-2 K3962-1 K3962-2
K3962-2 K3962-1 K3962-2 K3962-1
2. Using the 3/8” (9.5 mm) wrench, remove the screws
from the upper and lower front panels on the
shipping crate.

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NOTE: Do not remove rear panel.
1: FRONT (upper)
2: FRONT (lower)
3. Remove the six 3/8” bolts (three on each side) from
the bottom of the crate assembly.
4. Carefully slide the crate assembly from the VRTEX®
360.
5. Slide towards the rear of the machine. Be careful to
avoid damaging the welding device holders located
on each side of the machine.
6. Carefully remove the post (long cylinder-shaped
cardboard) from the crate.
A: STEP 4 SLIDE CRATE
B: STEP 5 HOLDERS
C: STEP 6 CYLINDER SHAPE CARDBOARD
7. Carefully cut and remove plastic wrapping.
8. Remove the monitor from the front of the machine.
9. Using the 3/8” wrench, remove the two screws
from the rear base securing the unit to the
wooden crate.
10. Remove the four screws from the wooden rear
cross brace.
11. Remove the wooden cross brace while ensuring the
unit is steady and secure.
12. Carefully roll the machine off the rear of the skid.
Ramping may be required.
13. Uncrate and unpack the table and table base.
DO NOT
REMOVE
REAR
PANEL
REMOVE
FRONT
PANELS
STEP (2)
3/8” BOLTS
Monitor
REMOVE SCREWS
STEP (10)
REMOVE CROSS
BRACE STEP (11)
Two screws