Lincoln Quicklub SSV D User manual

Subject to modifications
User Manual
TechnicalDescription
2.2A-10003-B06
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf •Tel [phone] • Fax [phone]
Quicklub – Progressive Metering Devices
for Grease and Oil
Model SSV D
Planning and Layout of Progressive Centralized Lubrication Systems
6495b05

Subject to modifications
User Manual
TechnicalDescription
2.2A-10003-B06
Page 2 of 40
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
All rights reserved.
Any duplication of this User Manual, in its entirety or in part,
by whatever means is prohibited without the prior consent in
writing of Lincoln GmbH & CO. KG.
Subject to modifications without prior notification.
©
2006 by
L
INCOLN GmbH & Co. KG
P
ostfach 1263
D
-69183 Walldorf
Phone: [phone]
Fax: [phone]

Subject to modifications
User Manual
TechnicalDescription
2.2A-10003-B06
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf •Tel [phone] • Fax [phone]
Page 3 of 40
Table of Contents
Page
Introduction ..................................................................... 4
Explanation of Symbols Used ............................................ 4
User’s Responsibility ......................................................... 4
Environmental Protection .................................................. 4
Service .............................................................................. 4
Safety Instructions
Appropriate Use ................................................................ 5
General Safety Instructions ............................................... 5
Regulation for Prevention of Accidents ............................. 5
Operation, Repair and Maintenance .................................. 5
Installation ......................................................................... 5
Installation
Tube Fittings, Screw-Type ................................................. 6
Main and secondary metering devices ........................ 6
Tube Fittings, Push-in Type ............................................... 6
Metering devices .......................................................... 6
Check valves ................................................................ 6
Connection of high-pressure
and pressure plastic tube ............................................. 7
- High-pressure range .................................................. 7
- Low-pressure range ................................................... 7
- Protective cap for push-in type fittings ....................... 7
Pressure Plastic Tubes and High-pressure Hoses ............ 8
Description
Progressive Metering Device Model SSV D ...................... 9
Progressive Plunger Metering Devices, General ......... 9
Features of a Progressive Metering Device ................. 9
Function Principle and Reliability ................................. 9
Further information can be found in the following manu-
als:
Technical Description QUICKLUB - Pump 203
Technical Description for “Electronic Control Units” of Pump
203:
Printed-Circuit Board 236-13857-1 - Variant H 1)
Printed-Circuit Board 236-13862-1 - Variant V10 - V13 1)
Printed-Circuit Board 236-13870-1 - Variant M 08 - M 15 1)
Printed-Circuit Board 236-13870-1 - Variant M 16 - M 23 1)
Installation Instructions
Parts Catalog
1) The model designation of the printed-circuit board is part of
the pump model designation indicated on the pump name-
plate. Example: P 203 - 2XN - 1K6 - 24 - 1A1.10 - V10
Page
Operation
Lubricant Distribution within the Metering Device ............ 10
General ...................................................................... 10
Metering Screws ......................................................... 10
When the lubricant supply is interrupted ..................... 10
Phase 1 + 2 ................................................................ 11
Phase 3 + 4 ................................................................ 12
Phase 5 + 6 ................................................................ 13
Phase 7 + 8 .................................................................14
Phase 9 + 10 .............................................................. 15
Phase 11 + 12 ............................................................ 16
Cross-porting of outlets, internal ................................. 17
Cross-porting of outlets, external ................................ 17
Monitoring of the Operation
System-dependent monitoring .................................... 18
Visual monitoring ........................................................ 18
Electrical monitoring ................................................... 19
Pressure relief valve ................................................... 19
Adjusting the Output by Using Metering Screws .............. 19
Adapting the Lubricant Output by Cross-porting of Outlets
Tube Fittings, screw type ........................................... 20
Tube Fittings, push-in type
(Main or secondary metering devices) ....................... 21
Planning and Layout
Instructions for Quicklub Progressive Systems................. 22
Troubleshooting ............................................................. 31
Selection Guide .............................................................. 32
Technical Data
Metering Devices ............................................................. 33
Push-in Type Fittings ....................................................... 33
Lines ................................................................................. 33
Tightening Torques .......................................................... 33
Metering Screws .............................................................. 33
Dimensions ...................................................................... 34
Metering device model SSV D 6 to SSV D 22 ............ 34
Applications
Multi-line and Progressive System ................................... 35
Extensibilities of multi-line and progressive systems .. 35
Single-nipple System, BDS (bearing dosage system) ...... 36
Extensibilities of the lubrication system ...................... 36
List of Lubricants ........................................................... 37

Subject to modifications
User Manual
TechnicalDescription
2.2A-10003-B06
Page 4 of 40
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
Introduction
Explanation of Symbols Used
The following description standards are used in this manual:
Safety Instructions
Structure of safety instructions:
Pictogram
Signal word
Danger text
- Danger note
- How to avoid danger
The following pictograms are used in this manual and are
combined with the corresponding signal words:
1013A94 4273a00 6001a02
- ATTENTION
- CAUTION
- WARNING
- ATTENTION
- CAUTION
- WARNING
- NOTE
- IMPORTANT
The signal words give the seriousness of danger if the follow-
ing text is not observed:
ATTENTION refers to faults or damages on
machines.
CAUTION refers to bad damages and possi-
ble injuries.
WARNING refers to possible dangerous inju-
ries.
NOTE indicates improved operation of the
device.
IMPORTANT indicates special operating fea-
tures of the device.
Example:
1013A94
ATTENTION!
When making use of other than the tested
spare parts, serious damage may affect
your device.
Therefore, for the operation of your device
always use original spare parts made by
Lincoln GmbH & Co. KG.
Furthermore, you will find the following text symbols in this
manual:
Listing of applicable statements
- Subpoint of applicable statements
1. Determination of the number or sequence of contents
ÂProcedural instruction
User's Responsibility
To ensure the safe operation of the unit, the user is responsi-
ble for the following:
1. The pump / system shall be operated only for the in-
tended use (see next chapter "Safety Instructions") and
its design shall neither be modified nor transformed.
2. The pump / system shall be operated only if it is in a
proper functioning condition and if it is operated in accor-
dance with the maintenance requirements.
3. The operating personnel must be familiar with this Owner
Manual and the safety instructions mentioned within and
observe these carefully.
The correct installation and connection of tubes and hoses, if
not specified by Lincoln GmbH & Co. KG, is the user's re-
sponsibility. Lincoln GmbH & Co. KG will gladly assist you
with any questions pertaining to the installation.
Environmental Protection
Waste (e.g. used oil, detergents, lubricants) must be dis-
posed of in accordance with relevant environmental regula-
tions.
Service
The personnel responsible for the handling of the pump /
system must be suitably qualified. If required, Lincoln GmbH
& Co. KG offers you full service in the form of advice, on-site
installation assistance, training, etc. We will be pleased to
inform you about our possibilities to support you purposefully.
In the event of inquiries pertaining to maintenance, repairs
and spare parts, we require model specific data to enable us
to clearly identify the components of your pump / system.
Therefore, always indicate the part, model and series number
of your pump / system.

Subject to modifications
User Manual
TechnicalDescription
2.2A-10003-B06
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf •Tel [phone] • Fax [phone]
Page 5 of 40
Safety Instructions
Appropriate Use
Use SSV D lubricant metering devices only for dispensing
lubricants in centralized lubrication systems.
Suitable Lubricants
The progressive metering devices model SSV D can be
used for dispensing
- mineral oils of at least 40 mm²/s (cST) or
- greases up to the penetration class NLGI 2
6001a02
IMPORTANT
It must nevertheless be ensured that the
oils or greases used do not alter their con-
sistency significantly in the course of time
or under the influence of temperature or
pressure.
General Safety Instructions
The progressive centralized lubrication system connected
to a pump must always be secured with a pressure relief
valve.
Lincoln SSV D lubricant metering devices are state of the
art.
Incorrect use may result in bearing damage caused by
poor or excessive lubrication.
Each outlet needed must be provided with a check valve
in order to be able to feed the lube points with the precise
amount of lubricant and avoid poor lubrication.
In the case of the metering devices model SSV D 6 to
SSV D 22 outlets 1 and 2 must never be closed.
Outlets 1 and 2 of the special metering devices model
SSVD 6/5 to 22/21 are connected via a channel (marked
by a double arrow). One of the two outlets must be
closed. This means, the lubricant quantity of the closed
outlet is lead to the opposite outlet (see page 17, fig. 19).
1013A94
CAUTION!
Damage due to poor lubrication!
If, however, both outlets are connected to
a lube point the bypass metering device
SSV D 6/5 to 22/21 cannot work to 100 %.
The lubricant follows the way of the lowest
resistance. It reaches the lube points of
outlets 1 and 2 only insufficiently or not at
all.
Unauthorized modifications or changes to an installed
system are not admissible. Any modification must be sub-
ject to prior consultation with the manufacturer of the lu-
brication system.
Use only original Lincoln spare parts (see Parts Catalog)
or the parts approved by Lincoln.
Regulations for Prevention of Accidents
Adhere to the regulations for prevention of accidents that are
effective in the country where the system is to be used.
Operation, Repair and Maintenance
Repair should only be performed by:
- authorized and
- instructed personnel
who are familiar with centralized lubrication systems.
Installation
Install the metering devices at a suitable location in ac-
cordance with the lubrication diagram.
It is recommended that the metering devices be installed
in such a way that the outlets are not close to the chassis
or the attaching plate. This will facilitate troubleshooting in
case the system is blocked.
Main metering devices with indicator pin must be installed
in such a way that the indicator pin is easily visible.
If push-in type fittings are used, note the following
For the metering device inlet use only push-in type
fittings (R 1/8) with reinforced collets and sealing ring.
For the outlet tube fittings of the SSV metering device
(M 10x1) depending on the design of the lubricant line, for
example
- for high-pressure hose (NW 4.1 x 2.3 mm)
use only valve bodies with reinforced collets
- for pressure plastic tube (ø 6 x 1.5 mm)
use only valve bodies with knurled collets
6001a02
NOTE
In the case of construction machines or
agricultural machines use high-pressure
p
lastic hoses for the lubricant feed lines. In
such cases the outlet fittings of the secon-
dary metering devices and the connection
fittings to the lubricant points must have a
reinforced collets.
Use only main lines and feed lines specified by
Lincoln and adhere to the specified system pressures.
1013A94
CAUTION!
Danger of injury in the case of serious
corrosion of metering device surfaces:
A
n increasing corrosion of the surfaces will
cause the balls pressed in to lose their
hold. Under pressure they may suddenly
burst out and cause injuries.
For applications in corrosive environments,
use metering devices in stainless steel
version only.

Subject to modifications
User Manual
TechnicalDescription
2.2A-10003-B06
Page 6 of 40
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
Installation
Tube Fittings, Screw type
4239a99
Fig. 1 Single parts of the check valve
Main- and secondary metering devices SSV D
Inlet tube fittings, straight and 90°
As inlet fitting use only tube fittings R1/8” thread.
Check valves
Install one complete check valve in each outlet bore that will
be used, see fig. 1.
Install one closure plug in each outlet borehole that will not be
used. Exception: outlet bore 1 & 2 on SSV D 6 to SSV D 14.
Check valves must be installed in both bores.
Check valves are available for tube dia. 4 mm and 6 mm.
1 - coupling nut
2 - ferrule 3 - valve body with seal and clamp ring
Tube Fittings, Push-in type
1008a98
Fig. 2 Inlet fittings
Metering devices
Inlet tube fittings, straight and 90 °
6001a02
IMPORTANT
For the inlet fittings use only tube fittings
with reinforced collet 1a (fig. 2) and
sealing ring 1b at the thread.
1a - Collet
1b - Sealing ring
1009a98
Fig. 3 The different types of check valve
Check valves
A check valve must be mounted to the corresponding
metering device outlet of each feed line in order to be able
to precisely meter the predefined amount of lubricant.
Main metering device
Use check valves type A, Fig.3 with reinforced collet 1a
and smooth flange (Part no. 226-14091-4).
Secondary metering device
Use check valves type B, Fig. 3 with standard collet 2a
and knurled flange (Part no. 226-14091-2).
6001a02
NOTE
On construction machines or agricultural
machines use high-
p
ressure plastic hoses.
In such cases the check valves of the
secondary metering devices must have a
reinforced collet and smooth flange.
A - Check valve with reinforced collet
B - Check valve with knurled collet
1a - reinforced collet
2a - knurled collet

Subject to modifications
User Manual
TechnicalDescription
2.2A-10003-B06
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf •Tel [phone] • Fax [phone]
Page 7 of 40
Installation, continuation
Tube Fittings, Push-in Type, continuation
Connection of High-pressure Hose and Pressure Plastic Tube
4156a98
Fig. 4 Check valve with reinforced collet and hose stud
High-pressure range (main metering device)
6001a02
IMPORTANT
Only main lines (NW 4.1 x 2.3 mm) with
threaded sleeve and hose stud may be
connected to the inlet fitting and the check
valves with reinforced collar.
4157a98
Fig. 5 Check valve with knurled collet and pressure plastic tube
Low-pressure range (secondary metering device)
Connect the pressure plastic tube (ø 6x1.5 mm) to the check
valve with standard collet (knurled collet) and to the inlet
fittings towards the lubrication point (knurled collet).
6001a02
NOTE
Special cases, such as applications for
construction machines or agricultural ma-
chines, require the use of check valves
and inlet fittings (towards the lube point)
with reinforced collet also for the low-
pressure range. Refer to Parts Catalog.
The pressure plastic tubes are marked with white lines
(Fig. 5) as an installation aid.
ÂCut the pressure plastic tube off at one of the white lines
before it is mounted. Then insert the pressure plastic tube
into the fitting up to the next white mark.
This will ensure a correct installation of the pressure plastic
tube in the tube fitting.
00002632
Fig. 6 Push-in type fitting with protective cap
Protective cap for push-in type fittings
Push-in type fittings, check valves and pressure relief valves
can be closed with a protective cap in order to avoid contami-
nation.
Designation........................................................... Part No.
Protective cap ...................................................432-24313-1

Subject to modifications
User Manual
TechnicalDescription
2.2A-10003-B06
Page 8 of 40
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
Installation, continuation
Pressure Plastic Tubes and High-pressure Hoses
Pressure plastic tubes Ø 6 x 1.5 mm
Use the pressure plastic tubes only in the low-pressure
area, i.e. between secondary metering device and lubrica-
tion point.
6001a02
NOTE
Adhere to the pressures and bending radi-
uses mentioned in the chapter ”Technical
Data” when installing the parts and operat-
ing the device.
High-pressure hose NW 4.1 x 2.3 mm
1028a96
Fig. 7 Preassembly of threaded sleeves and hose studs on the
high-pressure hose
1 - Threaded sleeve
2 - High-pressure hose NW 4.1 x 2.3 mm
3 - Hose stud
Use the high-pressure hose in the high-pressure area, i.e.
between the pump, main metering device and secondary
metering devices.
Adhere to the pressures and bending radiuses mentioned
in the chapter ”Technical Data” when installing the parts
and operating the device.
Installing the threaded sleeves and hose studs on the
high-pressure hose
ÂScrew threaded sleeve, item 1 Fig. 7, counterclockwise
onto high-pressure plastic hose 2 until illustrated dimen-
sion of 11 mm is reached. Then screw hose stud 3 into
threaded sleeve 1.
IMPORTANT
Before screwing the parts 1 and 3, rub
them with oil.
6001a02 NOTE
The outside diameter of the high-pressure
hose may show variations in dimension. In
such a case, press the threaded sleeve 1
at the end where it will be screwed onto
the high-pressure hose so that it becomes
oval in shape (1 to 2 mm). This will prevent
the high-pressure plastic hose from being
pushed out of the sleeve when the hose
stud is screwed.
1029a96
Fig. 8 Preassembly of threaded sleeve by means of adjusting
gauge
1 - Threaded sleeve
2 - High-pressure hose NW 4.1 x 2.3 mm
3 - Adjusting gauge 432-23077-1
6001a02
NOTE
When using the special adjusting gauge
432-23077-1 (see Parts Catalog) screw
threaded sleeve counterclockwise onto
high-pressure plastic hose until the gauge
inserted in the sleeve begins to rise.

Subject to modifications
User Manual
TechnicalDescription
2.2A-10003-B06
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf •Tel [phone] • Fax [phone]
Page 9 of 40
Description
Progressive Metering Device Model SSV D
6496b05
Fig. 9 Schematic of the SSV D metering device
1 - 6 Outlets
A - C Control and metering piston
Progressive Plunger Metering Devices, General
The progressive metering devices
- are piston-operated metering devices.
- automatically (progressively) dispense the lubricant fed
by the pump to the connected lubrication points.
- have a lubricant output of 0.07 / 0.14 / 0.2 / 0.3 / 0.4 /
0.6 / 0.8 / 1.0 / 1.4 und 1.8 cm³ per outlet and piston
stroke (see page 12, paragraph „Metering Screw “).
- when one or more outlets are closed (see page 17,
paragraph „Cross-porting of Outlets“) they can dispense
double or multiple lubricant quantities.
- are available with 1 to 22 outlets.
- offer the option of combining several lubrication points
into one centralized lubrication point.
- meter the supplied lubricant into predetermined single
quantities.
- can be monitored visually (see indicator pin, Fig. 22,
page 18) or electronically (see piston detector or prox-
imity switch, Fig. 23, page 19).
- offer optimum metering possibilities by means of one or
more subsequently positioned SSV D metering devices.
Any blockage in a lubrication circuit is indicated by grease
leaking from the respective pressure relief valve.
6512b05
Fig. 10 Metering and control piston assy
1 - Metering piston
2 - Control piston
P - Input pressure
D - Larger metering piston diameter
d - Smaller control piston diameter
S - Larger fit-tolerance of the metering piston
s - Smaller fit-tolerance of the control piston
L - Continual running surfaces of metering piston and cylinder
l - Interrupted running surfaces of control piston and cylinder
Features of a Progressive Metering Device
The term ”progressive” refers to the special features of
the lubricant distribution within the metering devices,
e.g.
- the successive movements of the individual pistons
within the metering device due to the supplied lubricant
being under pressure;
- the pistons move in a predetermined order and the cy-
cles are repeated constantly;
- each piston must have completed its movement fully
before the next piston can be moved, no matter whether
the lubricant is dispensed continuously or intermittently;
- the pistons operate interdependently of one another;
- no lubrication point that is connected to the system is
omitted.
Function Principle and Reliability
The progressive function sequence results from the inter-
action (see Fig. 12-18, as of page 11) of each metering
and control piston assy (see Fig. 10) whereby the meter-
ing piston has priority over the control piston.
The softer running of the metering piston is warranted by
several factors:
- Larger piston surface D at constant input pressure P in
the total SSV D
- Assembly with larger fit-tolerance S
- Continual running surfaces of piston and cylinder

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User Manual
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2.2A-10003-B06
Page 10 of 40
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
Operation
Lubricant Distribution within the Metering Device
6143b05 & 6144b05
Fig. 11 Schematic drawing and view from the left to the metering
device
I - control piston level
II - metering piston level
III - outlet level
1 - 6 outlet number
A – C pair of pistons (metering and control piston)
a1– c1metering piston
a2– c2control piston
DA - metering screw for metering piston A
DB - metering screw for metering piston B
DC - metering screw for metering piston C
f- piston closure plug (comp. Pos. 4, Fig. 26, page 20)
General
The illustrations fig. 12 to 18 show how the lubricant is dis-
tributed to each outlet.
6001a02
NOTE
To simplify the description we only show the
lubricant distribution for outlets 6, 4, 2, 5, 3
and 1. The remaining distribution operations
are derived from the logical pumping se-
quence.
Metering screws (DA, DB, DC) are always mounted on the
side with the even outlet numbers. On the side with odd outlet
numbers, closure screws are used only.
The SSV D has three functional levels. They are visible from
both sides due to three bore rows (see pos. I to III, Fig. 11):
I. Control piston level (behind closure plugs)
II. Metering piston level
(medium level behind metering screws)
III. Outlet level
(behind closure screws and connecting screws)
Metering Screws
6001a02
IMPORTANT NOTE
For each lube cycle, the output of the me-
tering piston (V1) and the control pis-
ton (V2) is dispensed on one outlet.
The metering piston stroke and the related
output can be adjusted by means of meter-
ing screws of different lengths.
Short metering screws allow for a long
stroke of the metering piston. I.e. with the
shortest metering screw you achieve the
maximum output.
The longest metering screw compresses
the metering piston completely, so that
only the lubricant quantity of the control
piston (0,08 cm³) is dispensed.
This metering has a proper impact on both
of the outlet bores:
Metering screw Pair of outlets
DB 6 and 5
DC 4 and 3
DA 2 and 1 (see Fig. 11)
NOTE
For the classification of the metering screw
lengths and their metering quantities, see
page 33, Tab. 3.
When the lubricant supply is interrupted
IMPORTANT
When the lubricant supply is inter-
rupted, please observe:
6001a02 -
- The pistons come to a halt.
The lubricant is no longer dispensed to
the lubrication point.
When the lubricant is fed again to the metering device, the
cycle begins from the point where it had been interrupted.

Subject to modifications
User Manual
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2.2A-10003-B06
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf •Tel [phone] • Fax [phone]
Page 11 of 40
Operation, continuation
Lubricant Distribution within the Metering Device, continuation
6498a05
Fig. 12 Phase 1: Metering piston B supplies V1
Phase 1
The lubricant pressure P is built up from the top (arrow P)
in the lubricant metering device and is available on the
right end of control piston B and metering piston B.
Due to the bigger diameter the lubricant pressure P first
moves metering piston B (black arrow) to the left and then
supplies the enclosed lubricant on the left side of metering
piston B to outlet 6 (V1).
Phase 2
When the metering piston B reaches its final position on
the left side, the lubricant pressure P moves the control
piston B (black arrow) to the left and additionally supplies
the lubricant enclosed on the left side of control piston B
to outlet 6 (V2).
The total output on outlet 6 is the output of metering pis-
ton B and control piston B (V1 + V2).
6513a05
Fig. 13 Phase 2: Control piston B supplies V2

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User Manual
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2.2A-10003-B06
Page 12 of 40
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
Operation, continuation
Lubricant Distribution within the Metering Device, continuation
6499a05
Fig. 14 Phase 3 & 4: Metering piston C supplies V1, Control piston C supplies V2
Phase 3
In phase 3, control piston B has reached its final position
on the left side.
Thereby it opens the junction channel to the right end of
control piston C and metering piston C.
Now the lubricant pressure P is at the right end of control
piston C and metering piston C.
Due to the larger diameter, the lubricant pressure P first
moves metering piston C (black arrow) to the left and then
supplies the enclosed lubricant on the left side of metering
piston C to outlet 4 (V1).
Phase 4
When metering piston C reaches its final position on the
left side, lubricant pressure P moves the control piston C
(black arrow) to the left and additionally supplies the en-
closed lubricant on the left side of control piston C to out-
let 4 (V2).
The total output on outlet 4 is the output of metering pis-
ton C and control piston C (V1 + V2).
6001a02
NOTE
The upper figure shows the transition from
phase 3 to phase 4.
Fig. 12 and fig. 13 (see page 11) show
exemplary schematics of the movements of
metering and control pistons.
Notes:

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User Manual
TechnicalDescription
2.2A-10003-B06
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf •Tel [phone] • Fax [phone]
Page 13 of 40
Operation, continuation
Lubricant Distribution within the Metering Device, continuation
6500a05
Fig. 15 Phase 5 & 6: Metering piston A supplies V1, Control piston A supplies V2
Phase 5
In phase 5, control piston C has reached its final position
on the left side.
Thereby it opens the junction channel to the right end of
control piston A and metering piston A.
Now the lubricant pressure P is at the right end of control
piston A and metering piston A.
Due to the larger diameter, lubricant pressure P first
moves the metering piston A (black arrow) to the left and
then supplies the enclosed lubricant on the left side of me-
tering piston A to outlet 2 (V1).
Phase 6
When metering piston A reaches its final position on the
left side, lubricant pressure P moves the control piston A
(black arrow) to the left and additionally supplies the en-
closed lubricant on the left side of control piston A to out-
let 2 (V2).
The total output on outlet 2 is the output of metering pis-
ton A and control piston A (V1 + V2).
6001a02
NOTE
The upper figure shows the transition from
phase 5 to phase 6.
Fig. 12 and fig. 13 (see page 11) show
exemplary schematics of the movements of
metering and control pistons.
Notes:

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User Manual
TechnicalDescription
2.2A-10003-B06
Page 14 of 40
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
Operation, continuation
Lubricant Distribution within the Metering Device, continuation
6501a05
Fig. 16 Phase 7 & 8: Metering piston B supplies V1, Control piston B supplies V2
Phase 7
In phase 7, control piston A has reached its final position
on the right side.
Thereby it opens the junction channel to the left end of
control piston B and metering piston B.
Now the lubricant pressure P is at the left end of control
piston B and metering piston B.
Due to the larger diameter, lubricant pressure P first
moves the metering piston B (black arrow) to the right and
then supplies the enclosed lubricant on the right side of
metering piston B to outlet 5 (V1).
Phase 8
When the metering piston B reaches its final position on
the right side, lubricant pressure P moves the control pis-
ton B (black arrow) to the right and additionally supplies
the enclosed lubricant on the right side of control piston B
to outlet 5 (V2).
The total output on outlet 5 is the output of metering pis-
ton B and control piston B (V1 + V2).
6001a02
NOTE
The upper figure shows the transition from
phase 7 to phase 8.
Fig. 12 and fig. 13 (see page 11) show
exemplary schematics of the movements of
metering and control pistons.
Notes:

Subject to modifications
User Manual
TechnicalDescription
2.2A-10003-B06
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf •Tel [phone] • Fax [phone]
Page 15 of 40
Operation, continuation
Lubricant Distribution within the Metering Device, continuation
6502a05
Fig. 17 Phase 9 & 10: Metering piston C supplies V1, Control piston C supplies V2
Phase 9
In phase 9, control piston B has reached its final position
on the right side.
Thereby it opens the junction channel to the left end of
control piston C and metering piston C.
Now the lubricant pressure P is at the left end of control
piston C and metering piston C.
Due to the larger diameter, the lubricant pressure P first
moves metering piston C (black arrow) to the right and
then supplies the enclosed lubricant on the right side of
metering piston C to outlet 5 (V1).
Phase 10
When the metering piston C reaches its final position on
the right side, lubricant pressure P moves the control pis-
ton C (black arrow) to the right and additionally supplies
the enclosed lubricant on the right side of control piston C
to outlet 5 (V2).
The total output on outlet 5 is the output of metering pis-
ton C and control piston C (V1 + V2).
6001a02
NOTE
The upper figure shows the transition from
phase 9 to phase 10.
Fig. 12 and fig. 13 (see page 11) show
exemplary schematics of the movements of
metering and control pistons.
Notes:

Subject to modifications
User Manual
TechnicalDescription
2.2A-10003-B06
Page 16 of 40
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
Operation, continuation
Lubricant Distribution within the Metering Device, continuation
6503a05
Fig. 18 Phase 11 & 12: Metering piston B supplies V1, Control piston B supplies V2
Phase 11
In phase 11, control piston C has reached its final position
on the right side.
Thereby it opens the junction channel to the left end of
control piston A and metering piston A.
Now the lubricant pressure P is at the left end of control
piston A and metering piston A.
Due to the larger diameter, lubricant pressure P first
moves the metering piston A (black arrow) to the right and
then supplies the enclosed lubricant on the right side of
metering piston A to outlet 5 (V1).
Phase 12
When the metering piston A reaches its final position on
the right side, lubricant pressure P moves the control pis-
ton A (black arrow) to the right and additionally supplies
the enclosed lubricant on the right side of control piston A
to outlet 5 (V2).
The total output on outlet 5 is the output of metering pis-
ton A and control piston A (V1 + V2).
Now, a full cycle of the metering device has been com-
pleted and a new one can start (see phase 1, page 11).
6001a02
NOTE
The upper figure shows the transition from
phase 11 to phase 12.
Fig. 12 and fig. 13 (see page 11) show
exemplary schematics of the movements of
metering and control pistons.
Notes:

Subject to modifications
User Manual
TechnicalDescription
2.2A-10003-B06
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf •Tel [phone] • Fax [phone]
Page 17 of 40
Operation, continuation
Lubricant Distribution within the Metering Device, continuation
6504g05
Fig. 19 Application in case of odd number of lubrication points (here: 5 instead of 6)
Cross-porting of outlets, internal
For the lubricant metering devices SSV D 6/5 to 22/21
with an internal cross-porting of outlets (bypass metering
device), outlets 1 and 2 are connected (see broken-lined
junction channel between outlet 2 and 1).
One outlet of one side of the metering device is closed in
order to be able to use the double lubricant quantity on
the other side.
Outlet V =
V1Phase 5 + V2Phase 6 + V1Phase 11 + V2Phase 12
Thus the cross-porting of outlets results in further meter-
ing possibilities:
From assigning one metering device outlet per lubrication
point to cross-porting all outlets to one lubrication point,
almost all combinations are practicable.
Cross-porting of outlets, external
Opposite outlets of metering devices SSV and SSV D
may also be cross-ported externally and then be con-
nected to a lube point with a tee piece.
6054b03
Fig. 20 External cross-porting of lubricant quantities, screw type
Notes:

Subject to modifications
User Manual
TechnicalDescription
2.2A-10003-B06
Page 18 of 40
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
Operation, continuation
Monitoring of the Operation
1064b95
Fig. 21 Example of a lubrication system
System-dependent monitoring
Main metering device B and secondary metering devices
C, D, F are connected by high-pressure hoses G. This re-
sults forcingly in a functional interlink of the complete pro-
gressive lubrication system.
The structure of a progressive metering device warrants it
auto-monitoring and the monitoring of the operation of the
complete lubrication system.
As soon as a piston in a metering device has a failure, it
blocks the relevant metering device.
If any metering device fails, due to the functional interlink
also the main metering device blocks. This means, the
complete progressive system is stopped!
A - pressure relief valve E - pressure plastic tube
B - main metering device
SSV 6 F - secondary metering device SSV 12
C - secondary metering device
SSV 8
D - secondary metering device
SSV 6
G - High-pressure hose
6505b05
Fig. 22 Indicator pin installed on metering device
1 - Control pin tube fitting
Visual monitoring
The metering devices can be equipped with an indicator
pin that is connected to the piston and moves back and
forth during lubricant distribution.
If there is a blockage in the system, the indicator pin stops
moving.
6001a02
NOTE
It is also possible to electrically check the
movements of the indicator pin or any
blockage in the system by means of a
proximity switch (KN, without fig.).
Control pin tube fitting
Closure plug, assy. M11 x 1
pos. 1 ................................................................. 519-32123-1

Subject to modifications
User Manual
TechnicalDescription
2.2A-10003-B06
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf •Tel [phone] • Fax [phone]
Page 19 of 40
Operation, continuation
Monitoring of the Operation, continuation
6506b05
Fig. 23 Metering device with piston detector
2 - Piston detector
Electrical monitoring (microprocessor control)
A piston detector (initiator, pos. 2) that has been in-
stalled on a metering device instead of a piston closure
plug monitors the pump operating time and brings it to a
close after all the pistons of this metering device have
dispensed their lubricant quantity.
If there is a blockage or the pump reservoir is empty, the
piston detector can no more detect any piston movement.
The switching off signal is not transmitted to the control
unit. A fault signal occurs.
6001a02
NOTE
For the system monitoring it is recom-
mended that one SSV D metering device
with pre-assembled piston detector be
used per lubrication circuit. These special
metering devices must be ordered sepa-
rately for each lubrication system. Refer to
the Parts Catalog.
The pre-assembled metering devices have the designa-
tion SSV D 6-…-N to 22-…-N (they are available for SSV
D 6, 8, 10, 12 to 22). They must be installed in the system
instead of a normal metering device (SSV D).
4092a97
Fig. 24 Pressure relief valve
Pressure relief valve
The complete system can be visually monitored on the
pressure relief valve of the pump. If lubricant is leaking at
the pressure relief valve during the distribution sequence,
this indicates that there is a blockage in the system.
6001a02
IMPORTANT
In the case of the progressive metering
devices models SSV D 6 to SSV D 22 the
outlets 1 and/or 2 must never be closed,
otherwise the system would block owing to
the structure of the metering device.
Adjusting the Output by Using Metering Screws
6507b05
Fig. 25 Screwing in of metering screws
3 - Metering screw
The metering quantities per piston stroke and outlet may
be adjusted by using metering screws of different lengths.
Depending on the length of the metering screw, various
outputs are possible (see page 33, Tab. 3).
6001a02
NOTE
Further adaptations of the output result
from an internal cross-porting of outlets
(see page 20 and 21).

Subject to modifications
User Manual
TechnicalDescription
2.2A-10003-B06
Page 20 of 40
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
Operation, continuation
Adapting the Lubricant Output by Cross-porting of Outlets
Tube fittings, screw type
1012b05
Fig. 26 Install the push-in type outlet fittings and the closure plugs in accordance with the dosage
1 - Inlet fitting 4 - Closure plug (M11 x1),
piston (with chamfer) 8 - Coupling nut
2 - Delivery hole of the metering piston
and control piston 5 - Outlet fitting assembly (M10 x 1) 9 - Junction channel
3 - Metering screw (M10 x 1) 6 - Valve body with clamping ring (brass) 10 - Closure plug with hex. socket head
7 - Cutting ring
Apart from an adjustment by means of metering screws,
(see page 19) you may also increase the output by clos-
ing outlet bores.
Install an outlet fitting assembly (pos. 5, M 10 x 1) in each
outlet bore to be used.
Never remove closure plug (pos. 4, M11 x 1 cham-
fered) on the piston side or remove it only for installing a
piston detector.
Clamping ring (pos. A, Fig. 28) closes the junction chan-
nels (pos. 9) to the other outlet channels.
6001a02
NOTE
In the case of push-in type fittings the
clamping ring is always a firm component
of the valve body (pos. 6).
IMPORTANT
In the case of the progressive metering
devices model SSV D 6 to SSV D 22,
outlets 1 and 2 must never be closed,
otherwise the system would block due to
the structure of the metering device.
In case of progressive metering devices
whose outlets 1 and 2 can be cross-
p
orted,
one outlet must be closed. Thereby the
lubricant quantity of one outlet side may be
dispensed on the other side of the meter-
ing device.