Lincoln 82206 Owner's manual

Page
Section - E35 - 17U
Form 403175February 2002
MODEL 82206
BARE REEL
SERIES P
OWNER/OPERATOR MANUAL
SPECIFICATIONS
Maximum working pressure 5000 psi.
Material Inlet 1/2 NPT (Female
Material ojtlet 1/2 NPT (Female
Sheave width 5-1/2
Sheave diameter 19-1/4"
Drum diameter 12-3/4"
Overall width 8-1/4
Overall height 22-1/2
Overall depth 21
Maximum hose capacities (including hang down :
1/4 I.D. Air/waler hose (SAE 100 R6 50 ft.
1/4 I.D. Grease hose (SAE 100 R2 50 ft.
3/8 ID. Air/water hose (SAE 100 R6 50 ft.
3/8 I.D. Grease hose (SAE 100 R2 50 ft.
1/2 ID. Air/water hose (SAE 100 R6 50 ft.
1/2 ID. Oil hose (SAE 100 R3 50 ft.
1/2 I.D. Grease hose (SAE 100 R2 50 ft.
5/8 I.D. Oil hose (SAE 100 R1 50 ft.
NOTE: Maximim hose capacilies are based on SAE specified hoses.
Exceeding these capacities voids warranty. efer to DELIVE Y
HOSE INSTALLATION for proper hose to reel assembly.
IMPORTANT
THIS HOSE REEL ROLLER OUTLET REQUIRES 3-5/8" BALL STOPS, MODELS 85515, 85516 AND 85517.
DO NOT USE MODELS 83515, 83517 AND B3517 (3 O.D. BALL STOPS WITH THIS OUTLET.
DESCRIPTION
Model 82206 unit is a heavy duty lubreel designed for bus
and truck lubrication, or wherever extra heavy duty
construction and longer length delivery hose is required.
The reel can be installed as a single unit or in multiple
configurations.
Reel features include a reel latch that automatically locks at
desired positions as the hose is extended and releases
with a short pull on the hose.
OWNER/OPERATOR RESPONSIBILITY
It is the owner/operators responsibility to properly use and
maintain this equipment.
The instructions and warnings contained in this manual
shall be read and understood by the owner/operator prior to
operating this equipment.
If an owner/operator does not understand English, the
contents of this manual shall be explained in the owner/
operators native language to assure the owner/operator
comprehends.
It is the owner/operators responsibility to maintain the
legibility of all warning and instruction labels.
The owner/operator shall retain this manual for future
reference to important warnings, operating and
maintenance instructions.

Page Number - 2 Form 403175
FA LURE TO HEED THE FOLLOW NG WARN NGS NCLUD NG M SUSE, OVER PRESSUR Z NG, MOD FY NG PARTS,
US NG NCOMPAT BLE CHEM CALS AND FLU DS, OR US NG WORN OR DAMAGED PARTS, MAY RESULT N EQU PMENT
DAMAGE AND/OR SER OUS PERSONAL NJURY, F RE, EXPLOS ON, OR PROPERTY DAMAGE.
·Do not exceed the stated maximum working pressure of the reel or of the lowest rated component in your system.
·Do not alter or modify any part of this equipment.
·Do not operate this equipment with combustible gas.
·Do not attempt to repair or disassemble the equipment while the system is pressurized.
·Make sure all fluid connections are securely tightened before using this equipment.
·Always read and follow the fluid manufacturers recommendations regarding fluid compatibility, and the use of protective
clothing and equipment.
·Check all equipment regularly and repair or replace worn or damaged parts immediately.
·Never point the dispensing valve at any part of the body or at another person.
·Never try to stop or deflect material from dispensing valve or leading connection or component with your hand or body.
·Always check equipment for proper operation before each use, making sure safety devices are in place and operating
properly.
·Always follow the pressure relief procedure after shutting off the pump, when checking or servicing any part of the system,
and when installing cleaning or changing any part of the system.
ASSEMBLY
Assemble reel as follows. Refer to SERVICE PARTS for part
numbers and location.
A. Assemble arbor and ratchet casting (237670 to
support assembly (237656 with four hex head
screws (50014 and four hex nuts 51022 .
B. Lubricate V-ring seal (237671 and place on arbor
and ratchet casting (237670 with lip facing away
from arbor ratchet.
C. Assemble power spring assembly (248493 onto
arbor and ratchet casting (237670 until spring
canister bottoms on arbors shoulder
D. Lubricate V-ring seal (237673 and assemble onto
arbor and ratchet casting (237670 with lip facing
toward spring canister.
E. Assemble axle (237675 to sheave assembly
(237680 with three nuts (51010 .
F. Assemble axle and sheave assembly to reel by
sliding axle (237675 through bearings in the arbor
and ratchet casting (237670 . Secure with washer
(48217 and TRU-ARC (68424 . Shim as required
using shims (48385 between washer (48217 and
arbor and ratchet casting (237670 to eliminate axle
end play.
G. Rotate sheave assembly (237680 and align six
mounting holes with mating holes in power spring
cannister (248493 . Secure with five carriage bolts
(237738 . carriage bolt (237739 and six nuts
(51010 .
NOTE:The carriage bolt (237739 is assembled in
hole adjacent to pawl pin.
H. Assemble roller outlet arm assembly (237690 on
bolts (5O014 and secure using three nuts (51022 .
I. Assemble roller outlet assembly (237692 to roller
outlet arm, assembly (237690 by snapping into
stamped out contour in roller arm. Make certain that
snap-locks are firmly seated after assembling.
J. Assemble swivel assembly (237684 in axle
(237675 and tighten.
K. Assemble inlet adapter (237686 into swivel
assembly (237684 and secure with U-keeper
(15674 .
L. Lubricate O-Ring (261187 and back-up ring
(260389 and assemble into axle (237675 .
M. Assemble outlet adapter (237678 into ax!e
(237675 . Secure with U-keeper (15674 .

Page Number - 3
Form 403175
N. Assemble hose clamp to sheave assembly
(237680 with carriage bolt (237738 . Secure with
nut (51010 .
O. Assemble latch pawl (237623 to pawl pin on
power spring assembly (248493 and secure with
washer (48327 and TRU-ARC (66316 .
P. Assemble extension spring (237895 to latch pawl
(237883 and carriage bolt (237739 . Secure with
locknut (51304 .
INSTALLATION
DEL VERY HOSE NSTALLAT ON
(MAX MUM SPR NG TENS ON)
For smoother operation during retraction and to increase
hose life, detalc hose by wiping entire hose length with a
light lubricating oil before installing on reel.
Assemble outlet adapter to hose and tighten securely. Use
teflon tape on threads to prevent leaks.
See Figure (1 . Insert hose end with outlet adapter through
roller outlet and secure to axle head with U-keeper. Make
sure seal is installed correctly in axle before assembling.
F GURE (1) DEL VERY HOSE F GURE (2) CONNECT NG HOSE
To prevent damaging hose connections and/or compo-
nents when pulling hose from reel, pull on the hose itself
and not on the control valve or swivel. Do not pull or jerk
on the hose when fully withdrawn from the reel.
From open side of reel, loop entire length of hose onto reel in
a clockwise direction. Pull hose out through roller outlet to
wind power spring. When hose is completely extended, latch
reel to prevent it from unwinding.
Continue to add loops of hose and pull out hose until power
spring winds tight.
IMPORT NT
INSTRUCTIONS
Perform the following instructions as
stated to correctly set the power spring
for maximum tension.
Allow reel to retract two full revolutions and latch reel.
Carefully unloop remaining hose from reel.
To avoid damaging reel components, always make sure
hose clamp is properly installed.
Position hose clamp so that approximalely 1/2 loop of hose
remains on reel and latching does not occur when hose is
fully extended.
While holding hose, allow reel to retract hose until desired
height from floor is obtained, then latch reel.
Slide ball stop over free end of hose and position slightly
below roller outlet. Tighten screws to secure ball stop to
hose.
Power spring is now set to maximum tension.

Page Number - 4 Form 403175
ADJUSTING SPRING TENSION
To prevent premature power spring failure, spring
tension should be adusted so that it requires at
least two full turns of the reel sheave before the
spring is wound tight.
Should less spring tension be desired, pull hose out
from roller outlet to provide slack and latch reel.
Unwind one loop of hose from reel. Pull excess hose
out through roller outlet and unlatch reel to retract
hose.
Check tension and repeat above procedure until
desired tension is obtained.
ATTACHING CONNECTING HOSES
To prevent damage to connecting hose when
installing hose to reel, sufficient clearance must be
provided from outside edge of sheave.
See Figure (2 . Remove U-keeper and inlet adapter
from swivel body.
If O-Ring (261187 is damaged, replace at this time.
Assemble swivel adapter to connecting hose.
Reconnect inlet adapter to swivel body and replace U-
keeper
Connect other end of connecting hose to material
supply line source or connection
F GURE (3) REEL NSTALLAT ON AND ADJUSTMENT
REEL INSTALLATION AND ADJUSTMENT
See Figure (3 . The guide arm may be positioned in
22-1/2 degree increments as shown. For ease of
operation and increased hose life, the guide arm
should be positioned to minimize hose strain as the
delivery hose is pulled tnrough the roller outlet.
Three studs must be used to securely attach the
guide arm. It may be necessary to change the
position of the hex head screw and one stud in order
to obtain the desired guide arm position.
The hose clamp must be relocated if the guide arm
is in position B or C. Refer to SERVICE PARTS for
hose clamp location

Page Number - 5
Form 403175
SAFETY INFORMATION
Read and understand all warnings, cautions and
instructions before operating this equipment. Extreme
caution should be used when operating this equipment as
personal injury and/or property damage can result from
equipment misuse. Adequate personal protection is
recommended to prevent splashing of material on the skin
or in the eyes. ALWAYS disconnect air coupler from pump
when the pump is not being used.
PRESSURE RELIEF PROCEDURE
Always perform this procedure when the pump is shut off
and before checking, servicing, installing, cleaning or
repairing any part of this system.
Perform the following procedure:
A. Disconnect the air supply to the pump.
B. Point the dispensing valve away from yourself and
others.
C. Open the dispensing valve into an appropriate
container until the pressure is relieved.
If the above procedure does not relieve the pressure, the
dispensing valve or hose may be restricted. To relieve the
pressure, very slowly loosen the hose end coupling. Then
loosen completely and clear the dispensing valve and/or
hose.
LIMITED WARRANTY
Lincoln warrants that lubrication equipment, materials dispensing equipment and other related equipment manufactured
by it will be free from defects material and workmanship during the one (1 year following the date of purchase. If equip-
ment proves to be defective during this warranty period, it will be repaired or replaced without charge, provided that factory
examimiation indicates the equipment to be defective. To obtain repair or replacement, it must be shipped, transportation
charges prepaid, with proof of date of purchase to a Lincoln authorized Warranty and Service Center, within the one (1 year
following the date of purchase.
This warranty is extended to the original retail purchaser only. This warranty does not apply to equipment damaged from
accident overload abuse, misuse, negligence, faulty installation or abrasive or corrosive materials, or to equipment re-
paired or altered by anyone not authorized by Lincoln to repair or alter the equipment. This warranty applies only to equip-
ment installed and operated according to the recommendations of Lincoln or its authorized field personnel. No other
express warrarty applies to lubrtation equipment, materials dispensing equipment, and other related equiprnent manufac-
tured by Lincoln.
ANY IMPLIED WARRANTlES applicable to lubrication equipment, materials dispensing equipment and other related
equipment manufactured by Lincoln INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTIC-
ULAR PURPOSE, WILL LAST ONLY FOR ONE(1 YEAR FROM THE DATE OF PURCHASE. SOME STATES DO NOT ALLOW
LIMITATIONS ON HOW LONG AN IMPLIED WARPANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
In no event shall Lincoln be liable for incidental or consequential damages. The liability of Lincoln on any claim for loss or
damage arising out of the sale, resale, or use of lubrication equipment, materials dispensing equipment and other related
equipment shall in no event exceed the purchase price. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION
OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND Y0U MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM
STATE TO STATE.
INSPECTION
Prior to operation or maintenance a visual inspection shall
be made. Check reel system for leaks, worn or missing
parts.
Any reel that appears to be damaged in any way, is badly
worn or operates abnormally shall be removed from use
until repairs are made. Contact factory authorized service
center for repairs.
If overpressurizing of the equipment is believed to have
occurred, contact a factory authorized service center for
inspecton of the reel.
Annual inspection by a factory authorized service centers
recommended.
DISASSEMBLY
To disassemble, perform ASSEMBLY procedures in reverse.
REPAIR
Repair is limited to replacement of listed service parts.
Special procedures and tools are required. Contact Linocln
Customer Service, One Lincoln Way, St. Louis, MO 63120-
1578, (314 679-4200 for your nearest authorized service
center.
When ordering replacement parts, list: part number,
description, model number and series letter.

Page Number - 6 Form 403175
©
©
©
©
© Indicates change

Page Number - 7
Form 403175
SERVICE PARTS (CONT
PART QTY DESCRIPTION PART QTY DESCRIPTION
11839 1 Swivel adapter 237670 1 Arbor and ratchet casting
11840 1 Packing retainer 237671 1 V-ring seal
11841 1 Swivel stud 237673 1 V-ring seal
13162 1 Pin 237675 1 Axle
15674 2 U-keeper 237678 1 Outlet adapter
16392 1 Swivel nut 237680 1 Sheave assembly
31035 1 Gasket 237683 1 Latch pawl
35095 1 Swivel packing 237684 1 Swivel assembly
48217 1 Washer 237685 1 Swivel body
48263 1 Packing washer 237686 1 lnlet adapter
48264 2 Thrust washer 237690 1 Roller outlet arm assembly
48327 1 Washer 237892 1 Roller outlet assembly
48385 4 Shim washer 237695 1 Extension spring
50014 4 Hex head screw 237738 6 Carriage bolt
51010 10 Hex nut 237739 1 Carriage bolt
51022 7 Hex nut 247136 1 Hose clamp
51304 1 Lock nut 248493 1 Power spring assembly
66250 13 Ball 260389 2 Back-up ring
66316 1 Tru-arc 261187 2 0-Ring
68424 1 Tru-arc 272167 1 Hose Clamp
237656 1 Support asembly 272168 1 Hose Clamp
©
©
©
©
©
© Indicates change

Page Number - 8 Form 403175
One Lincoln Way
St. Louis, MO 63120-1578
USA
Phone [phone]
Fax [phone]
© Copyright 2002
Printed in USA
Web site:
www.lincolnindustrial.com