Lincoln 91030 User manual

JAN - 2012 Page
Section - E35 - 81B
Form 404371
MODELS 91030, 91031, 91032, 91033 & 91034
Hose Reels
Models 91030 & 91031 Model 91032
Model 91034
Model 91033
To order call 1-800-548-1191 or visit www.partdeal.com - [email protected]

Page Number - 2 Form 404371
MODELS 91030, 91031, 91032, 91033 & 91034
Hose Reels
Electrical Information
Part Number Voltage A/C AMPS
91030 125 13
91031 125 20
91032 125 20
91033 125 0.3
91034 125 10
Frequency 60HZ single phase
Safety Precautions
Personal injury and/or equipment damage may result if proper
safety precautions are not observed.
• Ensurethatonlyaqualiedelectricianinstalls/servicesthis
equipment.
• Ensure that power supply voltage does not exceed maxi-
mum voltage rating of reel.
• Ensure that reel is properly installed before connecting to
power supply.
• All cord reels with GFCI receptacles must be hard wired to
ensure proper function.
• Ensure that all electrical power is removed from reel be-
fore servicing.
• A high-tension spring assembly is contained within the
reel. Exercise extreme caution.
• Check for frayed and/or broken wires before each use.
Pull electrical cord from reel by grasping the electrical cord
itself, not the work device.
• If an electrical malfunction should occur, remove power
from reel immediately.
• Ensure that reel, electrical cord, and equipment being ser-
viced are properly grounded. Use an ohmmeter to check
ground continuity.
• If reel ceases to unwind or rewind, remove power immedi-
ately. Do not pull or jerk on electrical cord!
• Treat and respect the reel as any other piece of machinery,
observing all common safety practices.
Even low voltage can cause irreparable damage or death!
Exercise extreme caution whileoperating or servicing this
equipment.
IMPORTANT
Read this manual carefully before installing, operating
or servicing thisequipment.
Installation Instructions
Dimensional Data
A 13 1/4”
B 12 5/8”
C 8”
D 2 1/2”
E 9 3/8”
F 1 1/4”
Mounting
CAUTION: Unless reel was speci-
eddifferentlywhenordering,maxi-
mum installation height is 16
feet. Do not exceed this distance.
Ensurethatonlyaqualiedelectri-
cian installs/services this equip-
ment. Installation of GFCI cord
reels should be performed
byaqualiedandlicensedprofes-
sional in accordance with building
codes and applicable NEC
standards.
1. Unpack and inspect reel for damage. Turn by hand to
check for smooth operation. Check for completeness.
2. Congurereelfortop,sideorbottom-wind(bottom-windfor
constant tension reels only) electrical cord dispensing by
removingbolts(1),securingguidearmbracket(2).Deter-
mine new guide arm location and remove corresponding
bolts. Position guide arm bracket to reel and replace bolts.
3. Positionreelonoor,wall,orceiling.Secureintoplace,
usingfour(customersupplied)screwsorbolts(3).
Electrical
Ensure that application does not exceed electrical rating of
reel.ObserveapplicableNEC,OSHA,andlocalelectrical
codes when installing this equipment.
1. Connect input cord to grounded receptacle.
To order call 1-800-548-1191 or visit www.partdeal.com - [email protected]

Page Number - 3
Form 404371
MODELS 91030, 91031, 91032, 91033 & 91034
Hose Reels
Installing the Input Electrical Cable
Use only 12/3 or 16/3 cable for input wiring. Ensure that
applicationdoesnotexceedelectricalratingofreel(referto
page 1 of this manual). All cord reels with GFCI receptacles
must be hard wired into the electrical circuit. Use of 2 or 3
prong plugs may cause a potential malfunction of the GFCI
receptacle.
1. Feedinputcable(1)throughelbow(2)andmainshaft.
Make sure that input cable extends 6” from collector.
2. Screwelbow(2)intoreel.
3. Connectinputwires(3)andcollectorringwires(4)
 togetherusingwirenuts(5).
4. Taketheprovidedziptie(notpictured)andziptiethe
input cable wires together closest to the slip ring.
5. Assemblecover(6)toreel.
Installing the Output Electrical
Selectoutputcableinaccordancewithpowerrequirement
of apparatus to be supplied. Ensure that application does
notexceedelectricalratingofreel(refertopage1ofthis
manual). Use extreme caution, reel under tension. Avoid
releasing latch mechanism.
1. Manuallyturnsheave(1)untilspringistight,backoff2
turns, and latch.
2. Removeaccesscover(2).
3. Remove6”ofoutputcableouterjacket(3)andaddfork
terminals(4)toends.
4. Routecablethroughstrainrelief(6),thenthroughcutout
inspool(7).
5. Pull enough cable through for roughly 1/2 an inner wrap
as shown in the diagram.
6. Connectoutputwirestoterminalblock(8)asshown.
7. Connectgroundwiretogroundingstud(9)asshown.
8. Using Ohmmeter check for ground faults.
9. Takeprovidedcableclamp(notpictured)andattachitto
the wire. Then take the cable clamp and screw it down to
the brush assembly on the reel.
10. Replacecover(2).
11. Release latch and wind cable onto reel.
12. Installcablebumper(10).
Adjustments - Spring Tension
If necessary, adjust spring tension on reel by adding or remov-
ing wraps of electrical cord from spool, one wrap at a time, un-
til desired tension is obtained. Add wraps to increase tension.
Remove wraps to decrease tension.
When adding wraps of electrical cord, be careful not to
exceed the winding mechanism’s spring capacity. Add
just enough wraps of cord to achieve the desired tension.
Damage to the winding mechanism will result if spring is
over-tensioned. Always be aware of spring tension on reel.
Exercise extreme caution.
Troubleshooting Instructions
Troubleshooting of the reel consists of isolating a problem to a
defective electrical cord/work device, brush holder/brushes, or
collector assembly. Refer any other discrepancies only to an
authorized service person or directly to Lincoln.
The following procedure directs thetechnician to take voltage
measurements. Remember, even low voltage is dangerous
and can cause personal injury or death. Exercise extreme
caution!Ensurethatonlyaqualiedelectricianinstalls/
services this equipment.
To order call 1-800-548-1191 or visit www.partdeal.com - [email protected]

Page Number - 4 Form 404371
MODELS 91030, 91031, 91032, 91033 & 91034
Hose Reels
1. Ifworkdeviceiseitheranincandescentoruorescent
light, replace bulb with a known good bulb. If this does not
correct the problem, proceed to step 2. If work device is
anelectricalreceptacle,ensurethattoolorxturecon-
nected to it is in good working order. If it is, proceed to
step 2.
2. Remove power from reel.
3. Removeaccesscover(1).
4. Reapply power to reel.
5. Checkforcorrectvoltage(120VAC)atterminalstrip(2).
If voltage reading is correct, replace output electrical cord/
workdevice(refertoServiceInstructions).Ifvoltageread-
ing is incorrect, proceed to step 6.
6. Remove power from reel.
7. Using ohmmeter, check continuity of input electrical cord.
If cord checks good, proceed to step 8. If cord is faulty,
replaceit(refertoServiceInstructions).
8. Removebrushholder/brushesfromreelandinspect(refer
toServiceInstructions).Replacedefectivecomponents
then proceed to step 9.
9. Reapply power to reel.
10. Checkforcorrectvoltage(120VAC)atterminalstrip(2).If
voltage reading is still incorrect, replace defective collector
assembly(refertoServiceInstructions).
11. Replaceaccesscover(1).
Service Instructions
Maintain reel by following the service instructions given below.
Refer all other repairs, other than those listed, only to an
authorized service person or directly to Lincoln. Failure to do
so can result in personal injury and/or equipment damage
andmayvoidthewarranty(refertopage4whenreferencing
parts).
Remove power from reel before performing any of the
following procedures.
Replacing the Output Electrical Cord/Work Device
Use extreme caution, reel under tension. Avoid releasing
latch mechanism.
1. Pull output electrical cord from reel until fully extended,
then latch.
2. Removeoutputelectricalcordbumper(7).
3. Disconnectoutputelectricalcord/workdevice(12)at
terminalstrip(10).
4. Removestrainrelief(8).Removeoutputelectricalcord/
work device.
5. Install replacement electrical cord/work device by revers-
ing steps 2 through 4.
6. Release latch and rewind electrical cord on reel.
7. Replaceaccesscover(1).
Replacing the Input Electrical Cord
Use of 2 or 3 prong plugs on cord reels equiped with GFCI
receptacles may cause a potential malfunction of the GFCI
receptacle.
1. Removewirenuts(15)securinginputelectricalcordto
collectorassembly(13).
2. Remove90degreeelbow(9).
3. Remove input electrical cord.
4. Remove 11” of outer jacket from replacement input
electricalcord(inputelectricalcordwiresmustprotrudea
minimum of 6” from center of collector assembly).
5. Install replacement input electrical cord by reversing steps
1 through 3.
6. Replaceaccesscover(1).
Replacing the Brush Holder/Brushes
1. Atterminalstrip(10),removewiresconnectingbrushes
(11)toterminalstrip.
2. Removelocknuts(3)securingbrushholder(6)toreel.
Relocate cable clamp temporarily and remove brush
holder.
3. Removebrushes(4)frombrushholder(6).
4. Install replacement brush holder/brushes by reversing
steps 1 through 3. Upon completion of installation, adjust
brush-to-ringalignmentbylooseningnuts(5)andsliding
ngerassembly(2).
Replacing the Collector Assembly
1. Removewirenuts(15)securinginputelectricalcordto
collector assembly.
2. Atterminalstrip(10),disconnectwires(11)connecting
brushes(4)toterminalstrip.
3. Removelocknuts(3)securingbrushholder(6)toreel.
Relocate cable clamp temporarily and remove brush
holder.
4. Removesnapring(14).
5. Removecollectorassembly(13).
6. Install replacement collector assembly by reversing steps
1 through 5. Upon completion of installation, adjust brush-
to-ringalignmentbylooseningnuts(5)andslidingnger
assembly(2).
7. Replaceaccesscover(1).
To order call 1-800-548-1191 or visit www.partdeal.com - [email protected]

Page Number - 5
Form 404371
MODELS 91030, 91031, 91032, 91033 & 91034
Hose Reels
REPAIR PARTS©
ITEM # DESCRIPTION PART NO. QTY ITEM # DESCRIPTION PART NO. QTY
6
CONNECTOR,90DEGCORD(Models91030,91033,
91034) 277490 125 WIRENUT(Models91030,91033,91034) 277495 4
CONNECTOR,90DEGCORD(Models91031,91032) 277791 1WIRENUT(Models91031,91032) 277503 4
7 SETSCREW,3/8-16X1/2” 277465 1 26 GROUNDINGCORDASS’Y(Models91030,91033,91034) 277496 1
8LOCKNUT10-32HEX 277466 22 GROUNDINGCORDASS’Y(Models91031,91032) 277504 1
9SNAPRING 277467 227 LOCKWASHER 277478 1
10 STUD,SPRINGCASE 277468 1 28 TERMINAL CONNECT 277479 1
11 SCREW10-32X1/2” 277469 2 29 TERMINALBLOCKASS’Y 277497 1
12 GUIDEARMASS’Y 277491 1 30 SHEAVEASS’Y(Models91030,91033,91034) 277498 1
13 BUMPERASS’Y(Models91030,91033,91034) 277492 1SHEAVEASS’Y(Models91031,91032) 277505 1
BUMPERASS’Y(Models91031,91032) 277500 1 31 SCREW10-32X3/8 277480 5
14 ARBOR,SPRING 277470 1 32 LATCHPLATESPRING 277481 1
15 CAM LATCH 277471 1 33 SCREW10-24X3/8 277482 1
16 DISK,SHEAVE 277472 1 34 MACHINESCREW10-32X1 277779 1
17 STRAINRELIEF(Models91030,91033,91034) 277493 1 35 LATCH BUMPER 277483 1
STRAINRELIEF(Models91031,91032) 277501 1 36 LATCHPLATEASS’YKIT 277484 1
18 ADAPTER PLATE 277473 137 LATCHBUSHING 277780 1
19 SPLITLOCKWASHER 277474 3 38 BASEASS’Y 277485 1
20 SCREW,1/4-20X5/8HEX 277475 3 39 MAINSHAFTKIT 277499 1
21 COLLECTORRINGASS’Y 277494 1 40 WASHER,SPACING 277486 3
22 COVER 277476 1 41 DRIVESPRINGASS’Y 277487 1
23 SNAPRING 277477 1 42 SPRINGCASEASS’Y 277488 1
24 SPACINGWASHER 277778 1 43 NUT,10-32X3/8NYLON 277489 1
© Indicates change
To order call 1-800-548-1191 or visit www.partdeal.com - [email protected]

Page Number - 6 Form 404371
MODELS 91030, 91031, 91032, 91033 & 91034
Hose Reels
Americas:
One Lincoln Way
St.Louis,MO63120-1578
USA
Phone+1.314.679.4200
Fax [phone]
Europe /Africa/Middle East
Lincoln GmbH
Heinrich-Hertz-Str.2-8
69190 Walldorf - Germany
Phone/Fax+49.6227.33-0/-259
www.lincolnindustrial.de
Asia/Pacic:
No. 3 Tampines Central 1
#04-05, Abacus Plaza.
Singapore529540
Tel [phone]
Fax [phone]
© Copyright Lincoln Industrial
Corporation 2011
PrintedinUSA
Web site:
www.lincolnindustrial.com
REPAIR PARTS (CONT’D)©
ITEM # DESCRIPTION MODEL NO. PART NO. QTY
2FLUORESCENTLAMP/CORDASS’Y 91033 277507 1
3DUPLEXGFCIBOX/CORDASS’Y 91032 277547 1
4SINGLEOUTLET 91031 277550 1
SINGLEOUTLET 91030 277508 1
5
INLETASS’Y 91030, 91034 277509 1
INLETASS’Y 91031, 91032 277549 1
INLET&BALLASTASS’Y 91033 277510 1
50 FLUORESCENTLAMP&SINGLEOUTLET 91034 277511 1
Lincoln Industrial Standard Warranty
LIMITED WARRANTY
LincolnwarrantstheequipmentmanufacturedandsuppliedbyLincolntobefreefromdefectsinmaterialandworkmanshipforaperiodofone(1)year
following the date of purchase, excluding therefrom any special, extended, or limited warranty published by Lincoln. If equipment is determined to be
defective during this warranty period, it will be repaired or replaced, within Lincoln’s sole discretion, without charge.
This warranty is conditioned upon the determination of a Lincoln authorized representative that the equipment is defective. To obtain repair or replacement,
youmustshiptheequipment,transportationchargesprepaid,withproofofpurchasetoaLincolnAuthorizedWarrantyandServiceCenterwithinthewarranty
period.
This warranty is extended to the original retail purchaser only. This warranty does not apply to equipment damaged from accident, overload, abuse,
misuse, negligence, faulty installation or abrasive or corrosive material, equipment that has been altered, or equipment repaired by anyone not authorized by
Lincoln.Thiswarrantyappliesonlytoequipmentinstalled,operatedandmaintainedinstrictaccordancewiththewrittenspecicationsandrecommendations
providedbyLincolnoritsauthorizedeldpersonnel.
THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO,
THE WARRANTY OF MERCHANTIBILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
In no event shall Lincoln be liable for incidental or consequential damages. Lincoln’s liability for any claim for loss or damages arising out of the sale,
resaleoruseofanyLincolnequipmentshallinnoeventexceedthepurchaseprice.Somejurisdictionsdonotallowtheexclusionorlimitationofincidental
or consequential damages, therefore the above limitation or exclusion may not apply to you.
Thiswarrantygivesyouspeciclegalrights.Youmayalsohaveotherrightsthatvarybyjurisdiction.
Customers not located in the Western Hemisphere or East Asia: Please contact Lincoln GmbH & Co. KG, Walldorf, Germany, for your warranty rights.
Lincoln Industrial Special Limited Warranties
SPECIAL LIMITED 2 YEAR WARRANTY-
SL-V Series, Single Injectors-85772, 85782, and Replacement Injectors-85771, 85781
LincolnwarrantstheSL-VInjectorseriestobefreefromdefectsinmaterialandworkmanshipfortwo(2)yearsfollowingthedateofpurchase.Ifaninjector
model(singleorreplacement)isdeterminedtobedefectivebyLincoln,initssolediscretion,duringthiswarrantyperiod,itwillberepairedorreplaced,at
Lincoln’s discretion, without charge.
SPECIAL LIMITED 5 YEAR WARRANTY-
Series 20, 25, 40 Bare Pumps, PMV Bare Pumps, Heavy Duty and 94000 Series Bare Reels
Lincolnwarrantsseries20,25,40barepumps,PMVbarepumps,HeavyDuty(82206),MiniBench(81133,81323),and94000LFRseries(94100,94300,
94500)barereelstobefreefromdefectsinmaterialandworkmanshipforve(5)yearsfollowingthedateofpurchase.IfequipmentisdeterminedbyLincoln,
initssolediscretion,tobedefectiveduringtherstyearofthewarrantyperiod,itwillberepairedorreplacedatLincoln’sdiscretion,withoutcharge.Inyears
two(2)andthree(3),thewarrantyonthisequipmentislimitedtorepairwithLincolnpayingpartsandlaboronly.Inyearsfour(4)andve(5),thewarranty
on this equipment is limited to repair with Lincoln paying for parts only.
SPECIAL LIMITED 5 YEAR WARRANTY-
LFM Series Oil Meters (Lincoln Fluid Meter), LFV (Lincoln Fluid Valves), AOD (Air-Operated Diaphragm Pumps)-
LincolnwarrantstheLFMmeterseries(908/912series),theLincolnFluidvalve(708/712series),ourUniversalInlineDigitalMeters(812/813series),and
ourAODPumpofferingtobefreefromdefectsinmaterialandworkmanshipforve(5)yearsfollowingthedateofpurchase.Ifeitherisdeterminedtobe
defective by Lincoln, in its sole discretion, during the warranty period, they will be repaired or replaced, at Lincoln’s discretion, without charge.
Lincoln Industrial Contact Information
To nd Lincoln Industrial’s Nearest Service Center call one of the following numbers, you may also use our Website
CustomerService 314-679-4200
Website lincolnindustrial.com
© Indicates change
To order call 1-800-548-1191 or visit www.partdeal.com - [email protected]