Lincoln QUICKLUB 203 User manual

Subject to modifications
User Manual
OperatingInstructions
2.1EN-38016-C09
LINCOLNGmbH • Postfach1263• D-69183 Walldorf• Tel[phone] •Fax [phone]
Quicklub®
Pump Model 203 with power supply for 110-240 VAC
without and with printed circuit board V10-V13 / V20-V23
T-P20315L-000d08

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Page 2 of 32
LINCOLNGmbH • Postfach1263 • D-69183 Walldorf•Tel [phone] • Fax [phone]
User Manual
OperatingInstructions
2.1EN-38016-C09
All rights reserved.
Any duplication of this User Manual, in its entirety or in part,
by whatever means is prohibited without the prior consent in
writing of Lincoln GmbH.
Subject to modifications without prior notifycation.
© 2009 by
L
INCOLN GmbH
P
ostfach 1263
D
-69183 Walldorf
Phone: [phone]
Fax: [phone]
E-Mail: [e-mail]

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User Manual
OperatingInstructions
2.1EN-38016-C09
Table of Contents
Page
Introduction
Explanation of Symbols Used ............................................ 4
User's Responsibility ......................................................... 4
Environmental Protection .................................................. 4
Service .............................................................................. 4
Safety instructions
Appropriate Use ................................................................ 5
Misuse ............................................................................... 5
Exclusion of Liability .................................................... 5
Regulations for Prevention of Accidents ............................ 5
General Safety Instructions ............................................... 5
Operation, Maintenance and Repair .................................. 5
Operation with bayonet plug ........................................ 6
Repair .......................................................................... 6
Disposal ....................................................................... 6
Installation ......................................................................... 6
Description
The Quicklub 203 central lubrication pump ........................ 7
Low-level control (option) ............................................. 7
Commissioning .................................................................. 7
Modeofoperation
Pump elements with fixed Lubricant output ....................... 8
Pump element B7 with bypass check valve ................. 9
Check valve ................................................................. 9
Arrangement of the pump elements ............................. 9
Pump element with adjustable lubricant output ................ 10
Adjustment of the lubricant output .............................. 10
Pressure relief valve ......................................................... 11
- without grease return ................................................ 11
- with grease return ..................................................... 11
Return line connection ...................................................... 12
Low-level control (option)
- for grease
Reservoir filled ............................................................ 12
When the reservoir is empty ....................................... 12
Electromagnetic switch ............................................... 13
- for oil
Float magnetic switch ................................................. 13
- Contact protection measures ......................................... 13
Page
Control p.c.b. V10-V13 (V20-V23)
Installation position ofthe printed circuit boards .............. 14
Mode of Operation ......................................................... 14
Pause time ................................................................. 15
Lubricating time .......................................................... 15
Time storage .............................................................. 15
Time Setting ................................................................... 16
Factory setting ............................................................ 16
Pause time setting ...................................................... 17
Lubricating time setting .............................................. 17
Operational Test /
To Trigger an Additional Lubrication Cycle ................ 18
Fault indication ........................................................... 18
To remedy a fault ............................................................. 18
Repair .............................................................................. 18
Jumper position combinations - survey ............................ 19
Maintenance, Repair and Tests
Maintenance .................................................................... 20
Pump filling ................................................................. 20
Repair
Pump .......................................................................... 21
Replace pump element .............................................. 21
Control p.c.b. .............................................................. 21
- Electrical connection ...................................................... 22
- Operation with bayonet plug .......................................... 22
Tests
Operational Test /
Triggering an Additional Operating Cycle ................... 23
To check the pressure relief valve .............................. 23
Funcional test of the control p.c.b. ............................. 23
Troubleshooting ............................................................. 24
Technical Data
Rating .............................................................................. 25
Electrical Data .................................................................. 26
Connection Diagrams ...................................................... 27
Declaration by the manufacturer .................................. 30
Lincoln worldwide .......................................................... 31
For further information refer to:
Technical Description Progressive Metering Devices for
Grease and Oil, model SSV, SSVM and SSVD
Technical Description for ”Electronic Control Units” of
pump 203:
- Control p.c.b. 236-13857-1 - Model H
- Control p.c.b. 236-13870-3 - Model M 08-M 15
- Control p.c.b. 236-13870-3 - Model M 16-M 23
External Control Unit 236-13894-1
Installation Instructions
Parts Catalogue
Parts Catalogue Pump 203
Technical Description P203 DC
Technical Description P203 AC
Technical Description P203 with 15 L reservoir
Technical Description P203 with Follower Plate
Lubricants
Keep this user information always at hand
at the place of work of the pump!

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User Manual
OperatingInstructions
2.1EN-38016-C09
Introduction
Explanation of Symbols Used
The following description standards are used in this manual:
Safety Instructions
Structure of safety instructions:
Pictogram
Signal word
Danger text
- Danger note
- How to avoid danger
The following pictograms are used in this manual and are
combined with the corresponding signal words:
1013A94 4273a00 6001a02
- ATTENTION
- CAUTION
- WARNING
- ATTENTION
- CAUTION
- WARNING
- NOTE
- IMPORTANT
The signal words give the seriousness of danger if the follow-
ing text is not observed:
ATTENTION refers to faults or damages on
machines.
CAUTION refers to bad damages and possi-
ble injuries.
WARNING refers to possible dangerous inju-
ries.
NOTE indicates improved operation ofthe
device.
IMPORTANT indicates special operating fea-
tures of the device.
Example:
1013A94
ATTENTION!
When making use of other than the tested
spare parts, serious damage may affect
your device.
Therefore, for the operation of your device
always use original parts made by Lincoln
GmbH.
Furthermore, you will find the following text symbols in this
manual:
Listing of applicable statements
- Subpoint of applicable statements
1. Determination of the number or sequence of contents
Procedural instruction
User's Responsibility
To ensure the safe operation of the unit, the user is responsi-
ble for the following:
1. The pump / system shall be operated only for the in-
tended use (see next chapter "Safety Instructions") and
its design shall neither be modified nor transformed.
2. The pump / system shall be operated only if it is in a
proper functioning condition and if it is operated in accor-
dance with the maintenance requirements.
3. The operating personnel must be familiar with this Owner
Manual and the safetyinstructions mentioned within and
observe these carefully.
The correct installation and connection of tubes and hoses,if
not specified by Lincoln GmbH, is the user's responsibility.
Lincoln GmbH will gladly assist you with any questions per-
taining to the installation.
Environmental Protection
Waste (e.g. used oil, detergents, lubricants)must be dis-
posed of in accordance with relevant environmental regula-
tions.
Service
The personnel responsible for the handling of the pump /
system must be suitably qualified. If required, Lincoln GmbH
offers you full service in the form ofadvice, on-site installation
assistance, training, etc. We will be pleased to inform you
about our possibilitiesto support you purposefully.
In the event of inquiries pertaining to maintenance, repairs
and spare parts, we require model specificdata to enable us
to clearly identify the components of your pump / system.
Therefore, always indicate the part, model and series number
of your pump / system.

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User Manual
OperatingInstructions
2.1EN-38016-C09
Exclusion of Liability
The manufacturer of the pumps 203 will not accept any liability
for damages
caused by a lack of lubricant due to an irregular refilling of
the pump
caused by the use of contaminated lubricants
caused by the use ofgreases which are not or only condi-
tionally pumpable in centralized lubrication systems (see
User Manual „2.0-40001“)
caused by chemical or biological modifications of the
lubricant used
caused by inadequate disposal of used or contaminated
lubricants as well as of components that have been in
touch with lubricant
caused by unauthorized modification of the system com-
ponents
caused by the use of unapproved parts
caused by incorrect installation, electrical connection or
programming
caused by inappropriate reaction (e. g. also ignoring) to
malfunction indications
ignoring this User Manual
4273a00
WARNING!
Before maintenance or repair ofpumps
switch off their power supply.
Misuse
Any use of the 203 pumps that is not expressly mentioned in
this UserManual will be regarded as misuse.
If the 203 pumps are used or operated in a different manner
other than specified, any claim for warranty or liability will be
null and void.
6001a02
NOTE
Ifpersonal injury or material damage
occurs as a result of inappropriate opera-
tion, e.g. if the safety instructionsare
ignored or resulting from an incorrect
installation of the 203 pumps, no claims o
r
legal actions may be taken against Lincoln
GmbH.
Appropriate Use
Use the 203 pumps only for dispensing lubricants in cen-
tralized lubrication systems. The pump is designed for in-
termittent operation.
Safety Instructions
Regulations for Prevention of Accidents
To prevent accidents, observe all city,state and federal
safety regulation of the country in which the product will be
used.
Avoid the operation with
- unapproved parts.
- insufficient or contaminated lubricants.
General Safety Instructions
Lincoln Quicklub centralized lubrication systems
- are designed state-of-the-art.
- can be assembled for safe operation
Incorrect use may result in bearing damage caused by
poor or over-lubrication.
Unauthorized modifications or changes to an installed
system are not admissible. Any modification mustbe sub-
ject to priorconsultation with the manufacturer of the lu-
brication system.
1013A94
ATTENTION!
Risk of bursting if the reservoir is over-
filled! When filling the reservoir by means
ofpumps with a large delivery volumed
o
not exceed the max. filling mark.
Afterwards switsching off the filling pump lubricantwill
further runs after into the reservoir.
1013A94
ATTENTION!
After the faultmessage * EE * the following
programming may resultin poor lubrica-
tion:
- Pause time (P1 & P2) ………… < 6 hours
- Number of lube times (P3) ….. > 1 / cycle
1013A94
CAUTION!
It is not allowed to use the pump in poten
-
tially explosive fields.
6445b05
CAUTION!
Danger of squeezing in case of pumps
to be filled from the reservoir top:
Never put your hand into the open res-
ervoir while pump is running!
Operation, Maintenance and Repair

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User Manual
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2.1EN-38016-C09
Installation
Any safety equipment already fitted to the machine:
- should not be modified or made ineffective;
- should only be removed forthe purpose of fitting the
system;
- must be reinstalled after fitting the system.
Keep Quicklub centralized lubrication systems away from
sources of heat. Adhere to the operating temperature.
Useonly original Lincolnspare parts (see Parts Catalog) or
parts approved by Lincoln.
Adhere to:
- the installation instructions of the machine manufacturer
as regards all drilling and welding procedures.
- the specified minimum distances between the boreholes
and the upper/lower rim of the frame or between two
boreholes.
4273a00
ATTENTION!
Control p.c.b. and motor always work with
24 VDC even if the pump is connected to
alternating current.
Consider residual ripple of max.
 5 %
when connecting motor and control p.c.b.
(in relation to the operating voltage acc. to
DIN 41755).
6001a02
IMPORTANT
Route supply lines professionally.
Firmly bolt together pressurized com-
ponents.
Consider the torsion torques.
Operation with bayonet plug
4273a00
CAUTION!
If the protective-conductor terminal is not
connected or interrupted, dangerous touch
voltages may occur on the equipment!
Protective measures to be applied for appropriate operation
with bayonet plugs:
"Functional extra-low voltage with safe isolation" /
"Protective Extra-Low Voltage" (PELV)
Standards:
EN60204 Part1:1992 / IEC 204-1:1992, modified
DIN VDE 0100 Part 410 / IEC 364-4-41:1992
Disposal
Dispose of used or contaminated lubricants as well as ofparts
that were in touch with lubricant according to the legal regula-
tions pertaining to environmental protection. Make sure to
observe the safet
y
data sheets of the lubricants used.
Repair
Repairs should only be performed by authorized personnel
who are familiar with the repair instructions.
4273a00
VORSICHT!
The pump may be installed only by quali-
fied personnel. The connection (N/L/PE) o
f
the supplyvoltage must be made accord-
ing to VDE 0100 and VDE 0160. Install a
protective and lock out device for isolating
and disconnecting the pump. Before
beginning the installation work, dis-
connect the electrical supply.
4273a00
WARNING!
Failure to observe the safety instructions,
e.g. touching electrically charged parts
when the pump is opened, or improper
handling of the pump may cause serious
injury or death. If the values specified in
the Technical Data are exceeded, the
device may overheat. It may damage the
pump and thus impair the electric safety.
Safety Instructions, continuation

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User Manual
OperatingInstructions
2.1EN-38016-C09
Description
Fig. 1-1 Komponenten der Pumpe (Bsp. mit
2-Liter-Behälter) 00002618b
1 - Reservoir
2 - Pump element
3 - Pressure relief valve
4 - Filling nipple, system emer-
gency lubrication possible
5 - Connecting plug 2A1
6 - Filling nipple, pump
7 - Control p.c.b.
8 - Connecting plug 1A1
9 - Return line connection
The Quicklub 203 central lubrication pump
is a compact multiline pump consisting of the following
components:
- Housing with integrated motor
- Reservoirwith stirring paddle
- Pump element with pressure relief valve
- Filling nipple
- Electrical connection parts
can be mounted rightfrom the beginning or as a retrofit kit.
can drive up to 3 pump elements.
operates according to operating cycles (pause and lubri-
cating times).
can be equipped with a low-level control.
can supply up to 100 lubrication points depending on the
line lengths.
is designed forthe automatic lubrication of the connected
lubrication points.
is designed forthe delivery of greases up to NLGI 2 at
temperatures from - 25° C to 70° C or of mineral oils of at
least 40 mm²/s (cST).
can be used at low temperatures down to – 40 °C
(depending on the used grease).
During the lubricating time the pump dispenseslubricant to the
connected lubrication points via one or several metering de-
vices.
T-P2038L-011a08
Fig. 1-2 P203 wiht 8 litre reservoir
Low-Level Control (optional)
Pump 203 can be equipped with a low-level control for the
supply of oil orgrease.
The following versions are available:
- Low-level control in conjunction with printed circuit board
M08-M231), V10-V131) or H1)
- Low-level control for pumps without printed circuit
board
When the reservoir is empty, the signal lamp flashes, thus
indicating the low level (see User Manual of the corres-
ponding control p.c.b.).
1) The designation indicates the version of the printed circuit
board. It is part of the pump type designation code mentioned on
the nameplate of each pump, e. g.
P203-2XN-1K6-24-1A1.10-M08, V12, H or …
Commissioning
Depending on its application, the pump is ready to operate,
either:
as soon as the machine contact is switched on
(after the voltage supply is applied)

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Mode of Operation
20002068a
Fig. 2-1 Pump element
2 - Piston
4 - Check valve 3 - Return spring
Pump elements with fixed lubricant output
The electric motor drives the eccentric 1 (fig. 2-2 and 2-3).
During the lubricating time:
- piston 2 sucks in lubricant from the reservoir (fig. 2-2).
- piston 2 dispenses the lubricant to the connected lubri-
cation points via the metering device (fig. 2-3).
The following designs are available:
- Piston diameter, K5 ............................................ 5 mm
Lubricant output .............................. approx. 2 cm³/min
- Piston diameter K6 (standard) ............................ 6 mm
Lubricant output ........................... approx. 2.8 cm³/min
- Piston diameter, S71), K7 ................................... 7 mm
Lubricant output .............................. approx. 4 cm³/min
- Piston diameter, B7 ............................................ 7 mm
Lubricant output .............................. approx. 2 cm³/min
1) suitable for lubricants containing silicone
1003a95
Fig. 2-2 The pump element sucks in lubricant
1004a95
Fig. 2-3 The pump element dispenses lubricant
1 - Eccentric 2 - Piston 3 - Spring 4 - Check valve

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Pump elements with fixed lubricant output, continuation
Pump element B7 with bypass check valve
6251b04
Fig. 2-4 Pump element B7
Pump element B7 suits especially applications in con-
taminated environments as the supplied lubricant is pass-
ing through a bypass bore 2 (fig. 2-5) on the check valve 1.
The output is 2 cm³/min.
6250b04
Fig. 2-5 Sectional diagram - pump element B7
1 - Check valve
2 - Bypass
3 - Pump piston
4 - Return spring
Check valve
1164b95
Fig. 3-1 Hydraulic diagram of the pump
1 - Reservoir with stirring paddle
2 - Pump
3 - Check valve, spring-loaded
4 - Pressure relief valve
R - Return line
P - Pressure line
The check valve:
- closes the pressure line during suction stroke.
- prevents the lubricant fromflowing back to the housing or
reservoir.
Arrangement of the pump elements
1163a95
Fig. 3-2 Arrangement of the pump elements
Ifseveral pump elements are to beinstalled,the installation
arrangement shown in fig. 3-2 must be adhered to.
Ifthere is only one pump element , it can be installed in any
position. Standard position is no. 3.
If there are two elements, install one in position 3 and the
other in position 1.
Mode of Operation, continuation

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Pump element with adjustable lubricant output
Fig. 4-1 Adjustable pumpelement
The mode of operation (suction and supply phase) is the
same as thatof the pump elements with an invariable lu-
bricant output.
The lubricant outputs are adjustable from 0.04 to
0.18m3/stroke, or 0.7 to 3cm3/min.
The pump elements are factory-adjusted to the maximum
lubricant output; the adjusting dimensions “S” should be
29 ± 0.1 mm (see fig. 4-2).
Mode of Operation, continuation
Adjustment of the lubricant output
B-P203-020d08
Fig. 4-2 Sectional view: adjustable element
1 - Adjusting spindle SW 16 (width over flats)
2 - counternut SW 24
3 - pump element body SW 27
4 - gasket 5 - pump cylinder
6 - control piston 7 - delivery piston
Smax - max. adjusting measure of the adjusting spindle
6001a02
IMPORTANT
Before adjusting the output volume exactly,
determine the maximum adjusting measure
“Smax“.
Determine deviation for maximum adjusting measure “Smax“:
Loosen counternut 2 (fig. 4-2).
Unscrew adjusting spindle 1 out ofpump element body 3.
Screw counternut 2 completely onto the adjusting spin-
dle 1.
Determine and note down maximum adjusting measure
“Smax“. Deviation = Smax – 29 mm
6001a02
IMPORTANT
The determined deviation must be consid-
ered foreach adjusting measure:
max. adj. measure “Smax“, e.g. ….. 29.5 mm
- deviation …….....….….…..…….. + 0.5 mm
required outputvolume,e.g. 0.14 cm3/stroke
- adjusting measure “S“ (fig.4-3) ….. 28 mm
S0,14 = S + deviation
Adj. measure “S0,14“ …. 28 + 0,5 = 28,5 mm

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4179a99
Fig. 4-3 Lubrication output diagram
A - Lubrication output cm3/min
B - Lubrication output cm3/min
S - Adjusting measure in mm (without deviation)
Adjustment of the lubrication output:
Remove pressure relief valve from pump element KR.
Determine adjusting measure S (including deviation) for
the required output volume by means of theoutput diagram
(fig. 4-3).
Loosen counter nut 3 (fig. 4-2) while holding in position
pump element body 2.
Adapt adjusting measure S at the adjusting spindle 1.
- Increase “S“ …………………... increase output
- Reduce “S“ …………………..….. reduce output
Fix pump element body 3 and secure position of adjusting
spindle with counternut 2.
Pressure Relief Valve
Fig. 5-1 Pressure Relief Valve B-P203M-020c08
without grease return
6001a02
IMPORTANT
Each pump element must besecured with
a pressure relief valve.
The pressure relief valve is not contained
in the scope of supply of the pump 203.
The pressure relief valve
- limits the pressure build-up in the system.
- opens, if the specific overpressure is reached.
- is to be selected according to the requirements to the
lubrication plant (see different opening pressures; 200,
270, 350 bar).
If lubricant is leaking at the pressure reliefvalve, this indi-
cates that the system is malfunctioning.
Despite existing fault monitoring devices a regular visual
and function control must be carried out on the lubrication
system.
Fig. 5-2 Pressure relief valve with grease return T-P203Fp-020d08
B-P603M-030e08
… with grease return (optional)
If the system is blocked, grease will leak from the pressure
relief valve. This grease quantity is returned to the reservoir
via the return line connection (fig. 6-1).
In the case of a blockage in the system, the grease pushes
out the red pin (arrow, fig. 5-2) at the pressure relief valve,
thus indicating that there is a fault.
Afterwards the fault has been removed the pin has to be
pressed backto its starting position.
Mode of Operation, continuation

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Return Line Connection
Fig. 6-1 Return Line Connection T-P203Fp-020e08
The lubricant quantities which cannot be dispensed bythe
metering device must be returned to the pump via the re-
turn line connection.
Low Level Control
Fig. 8-1 Switching parts of the low-level control
(reservoir filled) B-P203M-030a08
1 - Guiding plate with round
solenoid
2 - Electromagnetic switch
3 - Control cam
A - Inner orbit of the round sole-
noid
B - Position of the guiding plate
(entered)
Reservoir filled
The stirring paddlerotates clockwise during the lubricating
time.
The entry ofthe stirring paddle B (fig. 8-1)into the lubricant
presses the pivoted guiding plate with the round solenoid 1
inwards to orbit A.
The solenoid switch 2 cannot be activated contact-free.
Control cam 3 guides the round solenoid with the pivoting
guiding plate automatically outwards, in the direction ofthe
reservoir wall. When leaving the control cam, the lubricant
presses against the guiding plate and moves the solenoid
inwards again (B).
6001a02
NOTE
The switch parts of the low-level control
(items 1 to 3) cannot be used with fluid
greases.
Mode of Operation, continuation
Fig. 8-2 Switching parts of the low-level control
(reservoir empty) B-P203M-030b08
1 - Guiding plate with round
solenoid
2 - Electromagnetic switch
3 - Control cam
C - Outside orbit of the round
solenoid
B - Position of the guiding plate
(unentered)
When the reservoir is empty
6001a02
NOTE
Theflashing signal* LL * starts as soon as
the solenoid has activated the solenoid
switch six times contact-free.
When passing the control cam 3 (fig. 8-2)the solenoid
remains in the outer orbit C and thereby passes the sole-
noid switch 2. The solenoid activates the solenoid switch
contact-free and so initiates a low-level indication.
When the stirring paddle rotates on the outer orbit C there
is no counterpressure by lubricant.
The guiding plate with the round solenoid 1 remains un-
entered (D).

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for grease: Electromagnetic switch
4237a03
Fig. 8-3 Connection diagram without control unit, low-level control
for grease
The electromagnetic switch is activated free of wear and
free of contact by means of the magnetic field of the so-
lenoids on stirring paddle.
Technical data
Maximum switching capacity ................................. 60VA
Maximum switching voltage .................................. 230 V
Current switched ....................................................... 3 A
6001a02
NOTE
The life of the float magnetic / magnetic
circuitbreaker strongly depends on the
conditions under which it is loaded. Since
the data relative to the maximum switch-
ing capacity refer to strictlyresistive loads,
which cannot be always guaranteed in
practice, it is necessary to take the cor-
responding contact protection measures
in the case of deviating loads.
Mode of Operation, continuation
… for oil: Float magnetic switch
1202a99
Fig. 8-4 Connection diagram, low-level control foroil
Operating mode
Float magnetic switches are equipped with hermetically sealed
reed contacts. The reedcontacts are activatedby the magnetic
field of a ring solenoid included in the float totally free of wear
and withoutcontact. The onlymovable componentof the float
magnetic switch is the float that moves up and down with the
liquid reliably on the slide tube.
Technical data
Maximum switching capacity ......................................... 60VA
Maximum switching voltage .......................................... 230 V
Current switched ............................................................... 3 A
Contact protection measures
1201a95
Fig. 8-5 Contact protection measures
1 - Electromagnetic switch 2 - RC element 3 - Diode 4 - Load

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Installation position of the printed circuit boards
PCB 1 Control and power supply board inside the
housing 6344b04
The printed circuit board 1 (for VDC & VAC pumps) and
the power supply board 2 (only for VAC pumps) are in-
tegrated in the pump housing.
6001a02
IMPORTANT
Whenever the pump housing has been
opened (e. g. for replacing of the p.c.b.), the
housing cover (including the foamed seal)
must be replaced.
1 - control printed circuit board (input VDC)
2 - power supply board (input VAC, output VDC)
Mode of Operation
20002443b-1
PCB 2 Printed circuit board 236-13891-1
The printed circuit board automatically controls the se-
quence of the pause and lubricating times of the central
lubrication pump.
The sequence of the pause and lubricating times is acti-
vated when the power supply is switched on:
- via machine contact ………….… for VDC or VAC pumps
……………………………………….. industrial application
- via driving switch …………………… only for VDC pumps
………………………………………….. mobile applicaiton
Printed Circuit Board V10-V13 1) (V20-V23)
1) This designation shows the version of the PCB installed in the pump. It forms part of the pump designation on the nameplate on each
pump.

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User Manual
OperatingInstructions
2.1EN-38016-C09
> Operating
Cycle1)
<
Pause time
> <
Lubricating time
PCB 3 Time sequence diagram
1) Operating cycle = Pause time + Lubricating time
A lubrication cycle consists of one pause time and one
lubricating time. Once the pause time has elapsed, the lu-
bricating time starts to run. This operating cycleis repeated
permanently after the machine has been put into operation.
During the lubricating time, the pump element dispenses
the lubricant to the lubrication points via progressive me-
tering devices.
Printed Circuit Board V10-V13 (V20-V23), continuation
Pause time
determines the frequency of the lubricating times (lubrica-
tion cycles) as long as the machine/ vehicle is in operation.
is started and stopped via the machine contact or driving
switch.
is adjustable.
Data backup:
The present operating status and the partof the pause time
already lapsed are stored when the machine contact/ignition
switch is disconnected/switched off.
Reconnection:
When reconnecting the machine contact/ignition switch,the
remaining pause time will continue lapsing from where ithad
been interrupted. It will continue lapsing until the pause time
set on the blue rotary switch (see fig. PCB 6) will be reached.
Pause time settings should be adapted to the operating cycles
required for the respective application (see chapter “Pause
time setting”, PCB 6).
Lubricating time
depends on the system’s lubricant requirement.
is started and stopped via the machine contact or driving
switch.
is adjustable.
Data backup:
The present operating status and the partof the lubricating
time alreadylapsed are stored when the machine contact/
ignition switch is disconnected/switched off.
Reconnection:
When reconnecting the machine contact/ignition switch,the
remaining lubricating time will continue lapsing from where it
had been interrupted. It will continue lapsing until the lubri-
cating time set on the red rotary switch (see fig. PCB 7) will be
reached.
Lubricating time settings should be adapted to the lubricant
requirement of the respective application (see chapter “Lu-
bricating time setting“, PCB 7).
Time storage Data backup:
Even if the operating voltage is switched off, the times lapsed
will be stored indefinitely (in the EEPROM).
Reconnection:
When the power supply is switched on again the control unit
continues to operate from the point where it had been inter-
rupted.

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Page 16 of 32
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User Manual
OperatingInstructions
2.1EN-38016-C09
Time Setting
PCB 4 Cover lid to the control PCB 00002617a
To set the pause or lubricating time, remove the cover on
the pump housing.
IMPORTANT
Upon completion of the time setting, make
sure to firmly close the cover lid again.
6001a02 NOTE
To reset a jumper (see fig. PCB5) remove
the printed circuit board.
PCB 5 Jumper position:
Preselection of the time ranges T-PCBv-020d08
FactorySetting
Pause time Lubricating time
Control PCP Factory setting Rotary switch position Jumper position (time range) Factory setting Rotary switch position Jumper position (time range)
V10 6 h 6 H
(1-15) 6 min. 3 min
(2-30)
V11 6 h 6 h
(1-15) 24 sec. 3 S (8-120)
V12 24 min. 6 min
(4-60) 6 min. 3 min (2-30)
V13 24 min. 6 min
(4-60) 24 sec. 3 S (8-120)
6001a02
IMPORTANT
Ifthe operating voltage is < 120 VAC the
pause time must notfall below 16 min-
utes.
6001a02
IMPORTANT
If the operating voltage is < 120 VAC the
lubricating time must not exceed 8 min.
Printed Circuit Board V10-V13 (V20-V23), continuation

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User Manual
OperatingInstructions
2.1EN-38016-C09
PCB 6 Rotary switch for pause time, blue T-PCBv-020c08
Pause time setting
The pause time can be set to 15 different settings by
means of the blue rotaryswitch.
Depending on the position of the jumper (see fig. PCB 5)
the necessary time interval is adjustable (4-60 minutes or
1-15 hours).
6001a02
NOTE
During switching position 0 a failure report
at the lightemittingdiode takes place on the
right LED 3 (see fig. PCB 8).
At the same time the factory-set pause time
is accepted.
Switch position 1 2 3 4 5 6 7 8 9 A B C D E F
Minutes 4 8 12 16 20 24 28 32 36 40 44 48 52 56 60
Hours 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
PCB 7 Rotary switch for lubricating time, red T-PCBv-020e08
Lubricating time setting
The lubricating time can be set to 15 different settings by
mans of the red rotary switch.
Depending on the position of the jumper (see fig. PCB 5
the necessary time intervalis adjustable (8-120 seconds or
2-30 minutes).
6001a02
NOTE
During switching position 0 a failure report
at the lightemittingdiode takes place on the
right LED 3 (see fig. PCB 8).
At the same time the factory-set lubricating
time is accepted.
Switch position 1 2 3 4 5 6 7 8 9 A B C D E F
Seconds 8 16 24 32 40 48 56 64 72 80 88 96 104 112 120
Minutes 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30
Printed Circuit Board V10-V13 (V20-V23), continuation

Subject to modifications
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OperatingInstructions
2.1EN-38016-C09
Operational Test / To Trigger an Additional Lubrication Cycle
PCB 8 Components of the control p.c.b. T-PCBv-020f08
1 - LED, left-side
2 - Rotary switch to set pause time
3 - LED, right-side
4 - Rotary switch to set lubricating time
5 - Pushbutton to trigger additional lubrication cycle
Switch on the powersupply (machine contact/ driving
switch).
To check whether power is applied to the printed circuit
board, observe whether the LED 1 is lit.
To check the pump operation it is possible to perform an
operational test.
Pressilluminated pushbutton 5 on p.c.b. > 2 sec. until the
right-side LED 3 is lit.
Then the pause time lapses shorter and is followed by a
normal lubrication cycle.
Additional lubrication cycles are possible at any time by
triggering the illuminated pushbutton.
Printed Circuit Board V10-V13 (V20-V23), continuation
Repair
see paragraph „Control p.c.b.“ / „Repair“ / „Maintenance,
Repair and Tests“).
Fault indication
The signal output takes place with the right-side LED (pos. 3)1) and is implemented as follows:
4 times flashing signal 3 times flashing signal
System Rotary switch (pos. 2 or 4)
LED, right-side (pos. 3)
Fault: Rotary switch on switching posi-
tion 0
Signal output 4 times flashing signal,motorruns
along with flashing frequency
Change to the factory set-
ting if signal is ignored
System Pushbutton (pos. 5)
LED, right-side (pos. 3)
Fault: Short-circuit at the pushbutton or at
the connection to the external illu-
minated pushbutton.
Signal output 3 times flashing signal, motor runs
along with flashing frequency
1) see fig. PCB 8
To remedy a fault
6001a02
IMPORTANT
The pumpmustbe checked by triggering a
n
additional lubrication cycle.
In the case of a fault, check whether the centralized lubri-
cation pump and the connected system are malfunctioning.
Eliminate the cause of the fault (see chapter ”Trouble-
shooting“).

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User Manual
OperatingInstructions
2.1EN-38016-C09
JUMPER Position Combinations - Survey
Possibilities of
preselection Range of pause time P Range of lubricating time I Jumper position
4 to 60 min 1 to 15 h 8 to 120 sec. 2 to 30 min (see fig. PCB 5)
V10
Standard X X
6290b04
V11 X X
6291b04
V12 X X
6292b04
Conbination no.
V13 X X
6293b04
Printed Circuit Board V10-V13 (V20-V23), continuation

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Page 20 of 32
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OperatingInstructions
2.1EN-38016-C09
Maintenance, Repair and Tests
Maintenance
The maintenance is essentially limited to refilling the res-
ervoir with clean lubricant in good time. However, check
regularly whether the lubricant is really dispensed to all
the lubrication points.
Also check the main lines and lubricant feed lines for
damage and replace them, if necessary.
6001a02
NOTE
Whenever work is done on the centra-
lized lubrication system, particular atten-
tion should be paid to absolute cleanli-
ness. Dirtin the system will cause prob-
lems.
For cleaning the system use benzine or petroleum. Do not
use tri-, perchloroethylene or similar solvents.
Also do not use polar organic solvents such as alcohol,
methylacohol, acetone or similar.
Pump Filling
Fig. 9-1 Fill pump reservoir 6347b04
A - Vent bore
Fill the reservoir up to the ”Max.” mark via the filling nipple
(see fig. 9-1), via the filling fitting forcartridges(see
fig. 9-2) if any, or via the upper filling opening.
It is possible to use greases up to penetration class
NLGI 2 or mineral oils of at least 40 mm²/s (cST).
6001a02
IMPORTANT
When filling the reservoir, vent bore A
(fig. 9-1) must notbe closed in order not
to impede the proper suction behaviour
ofthe pump during operation.
6001a02
IMPORTANT
The grease or oil must be free from im-
purities and must not be liable to change
its consistency in the course of time.
Fig. 9-2 Manual bottom filling of pump reservoir T-P2034L-040b08
6001a02
NOTE
If the reservoir has been completely
emptied, the pump may require up to
10 minutes before it operates at full out-
put.
1013A94
ATTENTION!
Risk of bursting if the reservoir is over-
filled! When filling the reservoir by means
ofpumps with a large delivery volumed
o
not exceed the max. filling mark.
6445b05
CAUTION!
Danger of squeezing in case of pumps
to be filled from the reservoir top:
Never put your hand into the open res-
ervoir while pump is running!