LinMot P01-23-HP-SSCP User manual

NTI AG / LinMot Dok-Nr. 0185-0136-E_1V0_IG_Linear_Motors_P01-23-HP-SSCP
Installation Guide
Linear Motors
ENG
P01-23-HP-SSCP

Installation Guide Linear Motors ENG
Seite 2 / 30 P01-23-HP-SSCP NTI AG / LinMot
Content
1General Information ................................................................................................................................. 4
1.1 Introduction........................................................................................................................................ 4
1.2 Explanation of Symbols..................................................................................................................... 4
1.3 Qualified Personnel ........................................................................................................................... 4
1.4 Liability............................................................................................................................................... 4
1.5 Copyright............................................................................................................................................ 4
2Safety Instructions ................................................................................................................................... 5
3Installation Instructions........................................................................................................................... 7
3.1 Operating Conditions......................................................................................................................... 7
3.2 Assembly of the Linear Motor............................................................................................................ 7
3.3 Mounting the Stator ........................................................................................................................... 8
3.3.1 Vertical Mounting of the Stator ...................................................................................................... 8
3.3.2 Horizontal Stator Mounting............................................................................................................ 9
3.4 Mounting the Payload to the Slider.................................................................................................... 9
3.5 "Moving Slider" Installation .............................................................................................................. 10
3.6 Minimum distance from slider.......................................................................................................... 11
3.6.1 Minimum distance from slider to slider ........................................................................................ 11
3.6.2 Minimum distance from slider to metallic parts............................................................................ 11
3.7 Material Data ................................................................................................................................... 12
4Electrical connection ............................................................................................................................. 13
4.1 Motor Cable ..................................................................................................................................... 13
4.1.1 Technical Data of the Stator Cable.............................................................................................. 13
4.1.2 Technical Data of Extension Cables............................................................................................ 14
4.1.3 Cable Installation ......................................................................................................................... 14
4.2 Connectors....................................................................................................................................... 14
4.2.1 IP Class IP67............................................................................................................................... 14
4.2.2 IP Class IP69k ............................................................................................................................. 15
4.2.3 Pin Assignment Linear Motor....................................................................................................... 15
5Accessories ............................................................................................................................................ 16
5.1 Motor Cables ................................................................................................................................... 16
5.2 Slider Mounting Kits......................................................................................................................... 17
5.2.1 Fixed Bearing............................................................................................................................... 17
6Maintenance and test instructions ....................................................................................................... 18
6.1 Stator Checking ............................................................................................................................... 18
6.2 Maintenance of Linear Motors......................................................................................................... 20
6.2.1 Maintenance Schedule ................................................................................................................ 20
6.2.2 Cleaning....................................................................................................................................... 20
6.2.3 Cleaning Agent / Lubricant ........................................................................................................... 20
7«Wash-Down» Advice............................................................................................................................ 20
8Storage, Transport, Installation Altitude.............................................................................................. 21
9Dimensions ............................................................................................................................................. 21
9.1 Stator ............................................................................................................................................... 21

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9.1.1 PS01-23x80F-HP-SSCP-R20...................................................................................................... 21
9.1.2 PS01-23x80F-HP-SSCP-G02-R20.............................................................................................. 22
9.1.3 PS01-23x80F-HP-SSCP-R150.................................................................................................... 22
9.1.4 PS01-23x80F-HP-SSCP-G02-R150............................................................................................ 23
9.1.5 PS01-23x160H-HP-SSCP-R20 ................................................................................................... 23
9.1.6 PS01-23x160H-HP-SSCP-G02-R20 ........................................................................................... 24
9.1.7 PS01-23x160H-HP-SSCP-R150 ................................................................................................. 24
9.1.8 PS01-23x160H-HP-SSCP-G02-R150 ......................................................................................... 25
9.2 Slider................................................................................................................................................ 25
10 Declaration of Conformity and CE-marking.................................................................................... 27
11 CB Test Certificate............................................................................................................................. 28

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1 General Information
1.1 Introduction
This manual includes instructions for the assembly, installation, maintenance, transport, and storage of linear
motors. The document is intended for electricians, mechanics, service technicians, and warehouse staff.
Read this manual before using the product and observe the general safety instructions and those in the
relevant section at all times.
Keep these operating instructions in an accessible place and make them available to the personnel
assigned.
1.2 Explanation of Symbols
Triangular warning signs warn of danger.
Round command symbols tell what to do.
1.3 Qualified Personnel
All work such as installation, commissioning, operation and service of the product may only be carried out by
qualified personnel.
The personnel must have the necessary qualifications for the corresponding activity and be familiar with the
installation, commissioning, operation and service of the product. The manual and in particular the safety
instructions must be carefully read, understood and observed.
1.4 Liability
NTI AG (as manufacturer of LinMot and MagSpring products) excludes all liability for damages and
expenses caused by incorrect use of the products. This also applies to false applications, which are caused
by NTI AG's own data and notes, for example in the course of sales, support or application activities. It is the
responsibility of the user to check the data and information provided by NTI AG for correct applicability in
terms of safety. In addition, the entire responsibility for safety-related product functionality lies exclusively
with the user.Product warranties are void if products are used with stators, sliders, servo drives or cables not
manufactured by NTI AG unless such use was specifically approved by NTI AG.
NTI AG’s warranty is limited to repair or replacement as stated in our standard warranty policy as described
in our "terms and conditions" previously supplied to the purchaser of our equipment (please request copy of
same if not otherwise available). Further reference is made to our general terms and conditions.
1.5 Copyright
This work is protected by copyright.
Under the copyright laws, this publication may not be reproduced or transmitted in any form, electronic or
mechanical, including photocopying, recording, microfilm, storing in an information retrieval system, not even
for training purposes, or translating, in whole or in part, without the prior written consent of NTI AG.
LinMot® and MagSpring® are registered trademarks of NTI AG.

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2 Safety Instructions
Contusions
Sliders contain neodynium magnets and have a strong attractive force.
Careless handling could cause fingers or skin to become pinched between two sliders.
This may lead to contusions, bruises, and bone fractures.
When handling sliders, wear thick protective gloves and keep a minimum distance between
sliders. Refer to the "Minimum distance from slider" section for minimum distance.
To reduce the risk of injury, never more than one slider should be held or transported by the
same person without packaging.
Pacemaker / Implanted Heart Defibrillator
Sliders could affect the functioning of pacemakers and implanted heart defibrillators. For the
duration of a strong approach to a magnetic field, these devices switch into test mode and
will not function properly.
•If you wear one of those devices keep the following minimum distances between the
pacemaker / defibrillator and slider:
- Min. 250 mm (10ʺ) for slider Ø 27 mm and 28 mm (PL01-27 / 28 / PL10-28)
- Min. 150 mm (6ʺ) for slider Ø 19 mm and 20 mm (PL01-19 / 20)
- Min. 100 mm (4ʺ) for slider Ø 12 mm (PL01-12)
•Inform others who wear these devices to comply with these minimum distances!
Caution - Risk of Electric Shock !
Before working, make sure that there are no high voltages.
Fast-moving Machine Parts
The sliders of LinMot linear motors are fast-moving machine parts. All necessary
precautions must be taken to prevent persons approaching the moving elements during
operation (provide covers, guards, etc.).
Automatic Restart
The motors can start automatically under certain cricumstances!
If necessary, a corresponding warning symbol must be provided and protection against
entering the hazardous area or a suitable safe electronic disconnection must be provided!
Risk of Injury due to a Defect or Fault
For areas where a defect or fault can result in substantial property damage or even serious
personal injury, additional external precautions must be taken or devices must be installed
to ensure safe operation even if a defect or fault occurs (eg. suitable safe electronic
disconnection, mechanical interlocks, barriers, etc.).
Magnetic Field
Magnets integrated in the sliders produce a strong magnetic field. They could damage TVs,
laptops, computer hard drives, credit and ATM cards, data storage media, mechanical
watches, hearing aids, and speakers.
•Keep magnets away from devices and objects that could be damaged by strong
magnetic fields.
•For the above mentioned objects, keep a minimum distance as described in the
"Pacemaker / implanted defibrillator" section.
•For non-anti-magnetic watches, keep the double minimum distance.

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Combustibility
When machining magnets, the drilling dust could easily ignite.
Machining the sliders and the magnets they contain is not permitted.
Burn Hazard
During operation the slider can become hotter than 100 °C, which can cause burns if
touched. All necessary precautions (e.g. covers, casing, etc.) must be taken to prevent
contact with persons in the vicinity of the slider during operation.
Grounding
All metal parts that are exposed to contact during any user operation or servicing and likely
to become energized shall be reliably connected to the means for grounding.
Mechanical Handling
Neodymium magnets are brittle and heat-sensitive.
Machining the sliders and the magnets they contain is not permitted.
•Colliding magnets could crack. Sharp splinters could be catapulted for several meters
and cause eye injury.
•By machining the sliders, heat would result which demagnetizes the magnets.
Slider
Linear motor sliders consist of a high-precision, thin-walled stainless steel tube in which the
neodymium magnets are housed. The LinMot sliders should be handled with care.
Avoid contact with other sliders or iron parts as this can damage the magnets and the slider
surface. Do not grip the sliders with pliers, as this can also damage the surface. Do not use
sliders which are already damaged on the surface (scratches, deformation, etc.). This can
cause further damage to the stator.
Effects on People
According to the current level of knowledge, magnetic fields of permanent magnets do not
have a measurable positive or negative effect on people. It is unlikely that permanent
magnets constitute a health risk, but it cannot be ruled out entirely.
•For your own safety, avoid constant contact with magnets.
•Store large magnets at least one meter away from your body.
Temperature Resistance
Keep slider away from unshielded flame or heat.
Temperature above 120°C will cause demagnetization.

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3 Installation Instructions
3.1 Operating Conditions
•Maximum ambient temperature limits: 0 °C1)…80 °C
•Internal temperature sensor error occurs at: 120 °C
•The motors must not be operated under water.
1) Lower temperatures on request.
3.2 Assembly of the Linear Motor
Please attend to the safety instructions in chapter 2 during the assembling!
Do not hold the stator by the cable
during handling.
The tensile strength of the cable is
only 10 N.
Clean the slider with a paper towel.
Lubricate the slider.
Sliders with a length of more than 500 mm are
lubricated with a grease quantity of 4 g (approx.
½ hazelnut) per meter. Shorter sliders are
inserted without lubrication.
The grease can be applied by hand or with a
soft paper towel.
Always observe the specified grease
quantity. Over lubrication leads to a
gumming of the grease, which
appears particularly at higher
operating temperatures!

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Insert the slider in the defined direction (see
next assembly step).
Large magnetic attraction forces
(Observe warning notice from page 5)!
If necessary, cover obvious iron constructions
with non-magnetic material (e.g. wood).
Observe excentric stator bore during
assembly.
See dimensions in chapter 9.
Checking the installed direction of slider
After the installation, the front end of the slider
is located at the opposite side of the stator from
the cable connector or cable exit.
3.3 Mounting the Stator
The stator can be mounted vertically and horizontally using the threaded holes provided. Both mounting
options are shown below.
3.3.1 Vertical Mounting of the Stator
Mounting using the threaded holes on the front
side. See thread details in chapter 9 "Dimensions".
Slider front end
with ring / notch

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3.3.2 Horizontal Stator Mounting
The G02 stator variant, which has an integrated mounting flange, can be mounted horizontally. In this case,
the stator is aligned flat and screwed to the base using the threaded holes on the underside. The positions of
the threaded holes are shown in chapter 9 "Dimensions".
•For optimum motor cooling it is
important that the complete
mounting flange is in contact with
the surface.
•Max. torque must be observed
Thread
Max. torque for screw
M4
2 Nm
3.4 Mounting the Payload to the Slider
The load is mounted as a fixed bearing using spherical washers and conical seats (see the section «Slider
mounting kits»).
To avoid shear force on slider and wear on stator, the payload has to be beared by a linear
guide.
When attaching the load, the wrench for tightening the load must be used only on the load-
facing side of the slider. Avoid torsional stress on slider (note the following figures).

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Incorrect Mounting
Torsional stress on slider!
Correct Mounting
Slider
Thread
Max. torque for screw (Stainless steel A4)
12 mm
M5
3.8 Nm
3.5 "Moving Slider" Installation
In a "moving slider" installation, the stator is fixed and the slider is the moving part.
The load, borne by a linear guide, is attached directly to the end of the slider. In order to compensate for
misalignment, spherical axial bearings consisting of spherical washers and conical seats (see the section
Slider mounting kits) are used to connect to the load. The mounting kit of slider and an oversized hole for the
screw make it possible to adjust a radial and angle offset.
If a mechanical end stop at the back end of the slider is required, make sure that the stator
cable is not kinked during operation.
Stator
Slider front end
Spherical washer +
conical seat
Slider back end
Linear bearing
Linear guide

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Mounted payload with radial and angle offset.
3.6 Minimum distance from slider
3.6.1 Minimum distance from slider to slider
The sliders are made of neodymium magnets and have a strong magnetic attraction.
It must be kept a minimum distance between the sliders. This minimized the risk of bruising and secondly,
the sliders do not influence each other through their magnetic fields.
Type of slider
PL01
PL01-20 / PL01-19
PL01-28 / PL01-27
PL10-28
PL01-12
30 mm (1.18 in)
PL01-20 / PL01-19
50 mm (1.97 in)
PL01-28 / PL01-27
80 mm (3.15 in)
PL10-28
70 mm (2.76 in)
The data are measured from slider center to slider center.
3.6.2 Minimum distance from slider to metallic parts
When installing linear motors in modules with metal parts near the slider, undesired forces can arise due to
magnetic attraction or eddy currents. These generally manifest as erratic and jerky positioning, or reduced
dynamics of the linear motor. In order to avoid this, minimum distances between the slider and any metal
parts are to be observed whenever metal materials are used nearby.
Linear
Motor
Minimum distance from slider surface
to ferromagnetic parts
(iron, steel, etc.)
Minimum distance from slider surface to
non-ferromagnetic metallic parts
(aluminum, bronze, stainless steel, etc.)
P01-23x…
10 mm
5 mm

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3.7 Material Data
Pos.
Component
Material
1
Stator-Housing / Flange
Stainless steel 1.4404 / AISI 316L
2
Bearing tube
PEEK
3
Bearing sleeve
PPS
4
Cable sheath
PUR
5
Stator connector housing (Statorvariant …R20)
Stainless steel 1.4404 / AISI 316L
Stator connector housing (Statorvariant …R150)
Steel nickel-plated
6
Slider tube HP Standard
Stainless steel 1.4301 / AISI 304
Slider tube HP HCR
Stainless steel 1.4404 / AISI 316L

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4 Electrical connection
4.1 Motor Cable
Do not connect or disconnect motor when there is power on the servo drive.
Use only double-shielded original LinMot cable. Cables from other sources must be
checked precisely before commissioning.
Incorrect connections can destroy the drive and stator.
The stator is connected to protective earth via the motor cable. The screw connections of
R connector must be tightened up to the stop.
Three types of cables are available for linear motors. The standard motor cable is intended
for stationary installation. The High-Flex cable (suitable for trailing chains) and the robot
cable are used for moving cable applications. The connector cable integrated in the stator is
20 cm or 150 cm (R20 or R150) long depending on the stator variant and must not be
moved.
4.1.1 Technical Data of the Stator Cable
PS01-23x80F-HP-SSCP-R20
PS01-23x160H-HP-SSCP-R20
PS01-23x80F-HP-SSCP-R150
PS01-23x160H-HP-SSCP-R150
Cable name
KS03-04/05
KS03-04/05
Cable length
200 mm
1500 mm
Minimum bending radius for
fixed installation
25 mm
(0.98 in)
25 mm
(0.98 in)
Minimum bending radius
when moving
Not suitable for applications with
moving motor cable.
Not suitable for applications with
moving motor cable.
Approval
UL / CSA 300V
UL / CSA 300V
Material wire insulation
TPE-U
TPE-E
Material cable sheath
PUR
PUR
Permissible temperature
-40 °C…+80 °C
Oil resistance
very good acc. DIN VDE 0282
Part 10 + HD 22.10
very good acc. DIN VDE 0282
Part 10 + HD 22.10
Chemical resistance (to
acids, alkalis, solvents,
hydraulic fluid)
good
good

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4.1.2 Technical Data of Extension Cables
Standard cable
High-Flex cable
Robot cable
Cable name
K05-04/05
KS05-04/05
KR05-04/05
Minimum bending
radius for fixed
installation
25 mm
(1 in)
30 mm
(1.2 in)
40 mm
(1.6 in)
Minimum bending
radius when moving
Not suitable for
applications with
moving motor cable.
60 mm
(2.4 in)
No Torsion
80 mm
(3.2 in)
Max.Torsion:
±270° pro 0.5 m
Approval
UL / CSA 300V
UL / CSA 300V
UL / CSA 300V
Material wire insulation
TPE-U
TPE-E
TPE-E
Material cable sheath
PUR
PUR
PUR
Oil resistance
very good acc.
DIN VDE 0282
Part 10 + HD 22.10
very good acc.
DIN VDE 0282
Part 10 + HD 22.10
very good acc.
DIN VDE 0282
Part 10 + HD 22.10
Chemical resistance (to
acids, alkalis, solvents,
hydraulic fluid)
good
good
good
4.1.3 Cable Installation
A= 20 mm
B= 25 mm (Min. Bending radius)
C= 6.7 mm (Cable-Ø)
The stator cable must not be laid in a
freely movable manner. The cable must
be laid firmly, observing minimum
bending radius for fixed intallation (see
chapter 4.1.1). If free movement of the
cable is desired, an extension cable
should be provided.
Max. tensile force 10 N of the stator
cable!
4.2 Connectors
Depending on the stator variant, 2 different types of motor connectors or cable connectors are available.
For the stators with the suffix R150 the connectors are designed with protection class IP67 and for the R20
stators with protection class IP69K. Motor connector and cable connector are screwed together tightly.
Dimensions and tightening torque are shown in the following illustrations.
4.2.1 IP Class IP67
R-Connector
Material: Nickel-plated
Max. torque: 0.6 Nm
Note: This cable connector is used with the assembled
extension cables for the stators with end designation R150.

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Ordering information
Item
Description
Item-No.
MC01-R/f
Motor connector R/f
0150-3129
4.2.2 IP Class IP69k
R-Connector
Material: Stainless steel (1.4404)
Max. torque: 0.6 Nm
Note: This cable connector is used with the assembled
extension cables for the stators with end designation
R20.
Ordering information
Item
Description
Item-No.
MC01-R/f-IP69K-SSC
Motor connector R/f, IP69k, SSC
0150-3347
4.2.3 Pin Assignment Linear Motor
Do not connect or disconnect motor when there is power on the servo drive.
Use only double-shielded original LinMot cable. Cables from other sources must be
checked precisely before commissioning.
Incorrect connections can destroy the drive and stator.
Connector Type
R-Connector
Pin
Phase1+
1
Phase1-
2
Phase2+
3
Phase2-
4
+5V
A
SIGNAL-GROUND*
B
Sensor Sin
C
Sensor Cos
D
Temp sensor
E
SHIELD** of stator and stator
cable
Case
Connector on the stator
(-cables)
Extension cables are double shielded. The two shields of the extension cables must not be
connected together: the inner shield of the extension cables is used as GROUND and must
be connected to SIGNAL-GROUND*; only the outer shield must be connected to SHIELD**
of the connector.
2
41
A
B
C
D
E
3

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5 Accessories
5.1 Motor Cables
Item
Description
Item-No.
KS05-W/R-4
Trailing chain cable W/R, 4 m
0150-2106
KS05-W/R-6
Trailing chain cable W/R, 6 m
0150-2131
KS05-W/R-8
Trailing chain cable W/R, 8 m
0150-2107
KS05-W/R-
Trailing chain cable W/R, Custom length
0150-3256
Item
Description
Item-No.
KS05-Y/R-4
Trailing chain cable Y/R, 4 m
0150-2433
KS05-Y/R-6
Trailing chain cable Y/R, 6 m
0150-2434
KS05-Y/R-8
Trailing chain cable Y/R, 8 m
0150-2435
KS05-Y-Fe/R-
Trailing chain cable Y-Fe/R, Custom length
0150-3507
Item
Description
Item-No.
KS05-W/R-SSC-2
Trailing chain cable W/R-SSC, 2 m
0150-2683
KS05-W/R-SSC-4
Trailing chain cable W/R-SSC, 4 m
0150-2684
KS05-W/R-SSC-6
Trailing chain cable W/R-SSC, 6 m
0150-2685
KS05-W/R-SSC-8
Trailing chain cable W/R-SSC, 8 m
0150-2686
KS05-W/R-SSC-
Trailing chain cable W/R-SSC, Custom length
0150-3583
Item
Description
Item-No.
KS05-Y/R-SSC-2
Trailing chain cable Y/R-SSC, 2 m
0150-2687
KS05-Y/R-SSC-4
Trailing chain cable Y/R-SSC, 4 m
0150-2688
KS05-Y/R-SSC-6
Trailing chain cable Y/R-SSC, 6 m
0150-2689
KS05-Y/R-SSC-8
Trailing chain cable Y/R-SSC, 8 m
0150-2690
KS05-Y-Fe/R-SSC-
Trailing chain cable Y-Fe/R-SSC, Custom length
0150-3646
Item
Description
Item-No.
KR05-W/R-
Robot cable KR05-W/R, Custom length
0150-3336
KR05-Y-Fe/R-
Robot cable KR05-Y-Fe/R, Custom length
0150-3512
KR05-W/R-SSC-
Robot cable KR05-W/R-SSC-, Custom length
0150-3587
Item
Description
Item-No.
KS05-R/R-SSC-
Extension cable KS05-R/R-SSC-, Custom length
0150-3730
KS05-R/R-
Extension cable KS05-R/R-, Custom length
0150-3217
Note: The usual standard cables, which are used for stationary installation, are also available on request. In
contrast to the IP 69k cables listed above, the standard cables meet the IP67 protection class.

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5.2 Slider Mounting Kits
5.2.1 Fixed Bearing
Slider mounting kit consists of a spring washer, a pair of spherical
washers, and a pair of conical seats. It allows the slider to be fixed
in the direction of motion. It also helps to compensate for radial and
angle offset.
Material
Spherical washer / conical seat: case hardened steel
Item
Item No.
Slider
Thread
d1
d2
d3
h
PLF01-12-Ni
(Nickel-plated)
0150-3573
12mm
M5
5.2mm
(0.20in)
6.0mm
(0.24in)
10.5mm
(0.41in)
3.2mm
(0.13in)

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6 Maintenance and test instructions
6.1 Stator Checking
The following tables show the resistive value between the different connector pins for each stator type. If the
value is not within a range of +/- 10% the stator may be damaged (temperature of the stator for all
measurements: 20°C).
PS01-23x80F-HP-SSCP-R150 (0150-4379)
Phase1+ / Phase1-
Red / Orange
Pin 1 / Pin 2
4.2 
Phase2+ / Phase2-
Blue / Gray
Pin 3 / Pin 4
4.2 
5V / GND
White / Brown
Pin A / Pin B
505 
Sensor Sine / GND
Yellow / Brown
Pin C / Pin B
37.5 k
Sensor Cosine / GND
Green / Brown
Pin D / Pin B
37.5 k
Temp. Sensor / GND
Black / Brown
Pin E / Pin B
10 k
Phase / GND
-
Pin 1,2,3,4 / Pin B
>20 M
All Pin / Shield
-
Pin 1-E / Housing
>20 M
PS01-23x80F-HP-SSCP-G02-R150 (0150-4471)
Phase1+ / Phase1-
Red / Orange
Pin 1 / Pin 2
4.2 
Phase2+ / Phase2-
Blue / Gray
Pin 3 / Pin 4
4.2 
5V / GND
White / Brown
Pin A / Pin B
505 
Sensor Sine / GND
Yellow / Brown
Pin C / Pin B
37.5 k
Sensor Cosine / GND
Green / Brown
Pin D / Pin B
37.5 k
Temp. Sensor / GND
Black / Brown
Pin E / Pin B
10 k
Phase / GND
-
Pin 1,2,3,4 / Pin B
>20 M
All Pin / Shield
-
Pin 1-E / Housing
>20 M
PS01-23x80F-HP-SSCP-R20 (0150-4359)
Phase1+ / Phase1-
Red / Orange
Pin 1 / Pin 2
4.2 
Phase2+ / Phase2-
Blue / Gray
Pin 3 / Pin 4
4.2 
5V / GND
White / Brown
Pin A / Pin B
505 
Sensor Sine / GND
Yellow / Brown
Pin C / Pin B
37.5 k
Sensor Cosine / GND
Green / Brown
Pin D / Pin B
37.5 k
Temp. Sensor / GND
Black / Brown
Pin E / Pin B
10 k
Phase / GND
-
Pin 1,2,3,4 / Pin B
>20 M
All Pin / Shield
-
Pin 1-E / Housing
>20 M
PS01-23x80F-HP-SSCP-G02-R20 (0150-4472)
Phase1+ / Phase1-
Red / Orange
Pin 1 / Pin 2
4.2 
Phase2+ / Phase2-
Blue / Gray
Pin 3 / Pin 4
4.2 
5V / GND
White / Brown
Pin A / Pin B
505 
Sensor Sine / GND
Yellow / Brown
Pin C / Pin B
37.5 k
Sensor Cosine / GND
Green / Brown
Pin D / Pin B
37.5 k
Temp. Sensor / GND
Black / Brown
Pin E / Pin B
10 k
Phase / GND
-
Pin 1,2,3,4 / Pin B
>20 M
All Pin / Shield
-
Pin 1-E / Housing
>20 M

Installation Guide Linear Motors ENG
NTI AG / LinMot P01-23-HP-SSCP Seite 19 / 30
PS01-23x160H-HP-SSCP-R150 (0150-4380)
Phase1+ / Phase1-
Red / Orange
Pin 1 / Pin 2
3.9 
Phase2+ / Phase2-
Blue / Gray
Pin 3 / Pin 4
3.9 
5V / GND
White / Brown
Pin A / Pin B
505 
Sensor Sine / GND
Yellow / Brown
Pin C / Pin B
37.5 k
Sensor Cosine / GND
Green / Brown
Pin D / Pin B
37.5 k
Temp. Sensor / GND
Black / Brown
Pin E / Pin B
10 k
Phase / GND
-
Pin 1,2,3,4 / Pin B
>20 M
All Pin / Shield
-
Pin 1-E / Housing
>20 M
PS01-23x160H-HP-SSCP-G02-R150 (0150-4473)
Phase1+ / Phase1-
Red / Orange
Pin 1 / Pin 2
3.9 
Phase2+ / Phase2-
Blue / Gray
Pin 3 / Pin 4
3.9 
5V / GND
White / Brown
Pin A / Pin B
505 
Sensor Sine / GND
Yellow / Brown
Pin C / Pin B
37.5 k
Sensor Cosine / GND
Green / Brown
Pin D / Pin B
37.5 k
Temp. Sensor / GND
Black / Brown
Pin E / Pin B
10 k
Phase / GND
-
Pin 1,2,3,4 / Pin B
>20 M
All Pin / Shield
-
Pin 1-E / Housing
>20 M
PS01-23x160H-HP-SSCP-R20 (0150-4381)
Phase1+ / Phase1-
Red / Orange
Pin 1 / Pin 2
3.9 
Phase2+ / Phase2-
Blue / Gray
Pin 3 / Pin 4
3.9 
5V / GND
White / Brown
Pin A / Pin B
505 
Sensor Sine / GND
Yellow / Brown
Pin C / Pin B
37.5 k
Sensor Cosine / GND
Green / Brown
Pin D / Pin B
37.5 k
Temp. Sensor / GND
Black / Brown
Pin E / Pin B
10 k
Phase / GND
-
Pin 1,2,3,4 / Pin B
>20 M
All Pin / Shield
-
Pin 1-E / Housing
>20 M
PS01-23x160H-HP-SSCP-G02-R20 (0150-4474)
Phase1+ / Phase1-
Red / Orange
Pin 1 / Pin 2
3.9 
Phase2+ / Phase2-
Blue / Gray
Pin 3 / Pin 4
3.9 
5V / GND
White / Brown
Pin A / Pin B
505 
Sensor Sine / GND
Yellow / Brown
Pin C / Pin B
37.5 k
Sensor Cosine / GND
Green / Brown
Pin D / Pin B
37.5 k
Temp. Sensor / GND
Black / Brown
Pin E / Pin B
10 k
Phase / GND
-
Pin 1,2,3,4 / Pin B
>20 M
All Pin / Shield
-
Pin 1-E / Housing
>20 M

Installation Guide Linear Motors ENG
Seite 20 / 30 P01-23-HP-SSCP NTI AG / LinMot
6.2 Maintenance of Linear Motors
The person responsible for the operation of the motors must ensure that the specified maintenance work is
carried out. The following maintenance schedule is designed for the operating conditions in the food industry
with contact of liquid media. The inspection cycle is 2.5 million movement cycles or 1500 friction-kilometer.
6.2.1 Maintenance Schedule
When
What
Task
Every 2.5 million
movement cycles
or
1500 friction-
kilometer
Slider
Check that the slider surface is clean and not scratched.
Scratched sliders must be replaced, otherwise
Clean the slider. See the following section.
Electrical
connection
Tighten the electrical connection between cable and stator.
Tightening torque: 0.6 Nm (R-Connector)
Ease of movement
If friction is felt during movement, the motor must be stopped
immediately.
Check the alignment of the load bearing and slider.
6.2.2 Cleaning
•Pull the sliders carefully out of the stator.
Attention!: Strong magnetic attraction forces (note safety instruction “contusions”
on page 5.)! Use non-magnetic material (e.g. wood) to cover close-by iron constructions.
•Clean the slider and bearings with a soft disposable paper, using for example acetone or benzene
cleaner. Common cleaning agents used in the food industry may also be used. However, these should
not leave any residues.
•Afterwards, lubricate the bore of the stators with about 2-3 g (0.1 oz) grease LU02. There should only be
a slight film of lubricant. Note: Do not over lubricate!
•Finally, grease the slider according to paragraph 3.2 "Assembly of the linear motor".
6.2.3 Cleaning Agent / Lubricant
All stainless steel motors from LinMot have an IP69 protection class. They can be cleaned with the usual
cleaning agents, in the usual concentration and quantity as used in the food and pharmaceutical industry. If
necessary, compatibility with the bearing material (PEEK / PPS) must be checked.
Ordering information
Item
Description
Item-No.
LU06-250
Klüberfood NH1 4-002 Spray* (250 ml)
0150-2394
LU02-08
Lubricant for linear motors ** (8 g)
0150-1953
LU02-50
Lubricant for linear motors ** (50 g)
0150-1954
LU02-1000
Lubricant for linear motors ** (1000 g)
0150-1955
* LinMot Spray LU06 corresponds to KLÜBERFOOD NH1 4-002 which was developed for the food
processing industry.
** LinMot LU02 Lubricant corresponds to KLÜBERSYNTH UH1 14-31 which was developed for the food
processing industry.
7 «Wash-Down» Advice
•Cleaning should only be carried out by qualified personnel.
•Cleaning should only be carried out when the machine is not in motion.
•Observe the limits of the IP69K standard for pressure, temperature, angle and distance of the cleaning
agent jet.
•Observe the specifications for chemical compatibility for the materials used in the motor. See chapter
3.7.
•If the plug connection is also in the cleaning area, please refer to the details in the chapters "Motor
Cable" and "Connectors".
•Do not use wire brushes or scrapers to clean the motor surface and cables. Remove dirt only by hosing
down (comply with IP69K limits!) or wiping off.