LinMot P10-70-SSC-D Series User manual

NTI AG / LinMot Dok-Nr. 0185-0194-E_1V0_IG_Linear_Motors_P10-70-SSC-Dxx
Installation Guide
Linear Motors
ENG
P10-70-SSC / P10-70-SSC-Dxx

Installation Guide Linear Motors ENG
Page 2 / 44 P10-70-SSC / P10-70-SSC-Dxx NTI AG / LinMot
Content
1General information ................................................................................................................................. 4
Introduction........................................................................................................................................ 4
Explanation of symbols...................................................................................................................... 4
Qualified personnel............................................................................................................................ 4
Liability............................................................................................................................................... 4
Copyright............................................................................................................................................ 4
2Safety instructions ................................................................................................................................... 5
3Installation instructions........................................................................................................................... 7
Operating conditions.......................................................................................................................... 7
Instructions for installing the linear motor.......................................................................................... 7
Mounting the stator............................................................................................................................ 8
Mounting the payload to the slider..................................................................................................... 8
"Moving slider" installation............................................................................................................... 10
"Moving stator" installation............................................................................................................... 10
3.6.1 Assembling instruction................................................................................................................. 11
Minimum distance from slider.......................................................................................................... 13
3.7.1 Minimum distance from slider to slider ........................................................................................ 13
3.7.2 Minimum distance from slider to metallic parts............................................................................ 13
4Fluid cooling ........................................................................................................................................... 14
Design of water cooling ................................................................................................................... 14
4.1.1 Determination of the max. possible amount of cont. power dissipation Pv_Max ........................ 15
4.1.2 Determination of water flow Q ..................................................................................................... 16
4.1.3 Determination of water pressure  p ........................................................................................... 17
Corrosion protection ........................................................................................................................ 17
Mounting.......................................................................................................................................... 17
5Electrical connection ............................................................................................................................. 18
Technical Data of Motor Cables ...................................................................................................... 18
Stator connector assignment........................................................................................................... 19
5.2.1 Power Connector......................................................................................................................... 19
5.2.2 Encoder Connector...................................................................................................................... 20
Attaching the cable shielding........................................................................................................... 22
Connectors....................................................................................................................................... 22
6Accessories ............................................................................................................................................ 23
Motor Cables for use with LinMot Drives......................................................................................... 23
Motor Cables for use with third-party Drives ................................................................................... 24
Mounting flange ............................................................................................................................... 25
Bearing kit........................................................................................................................................ 26
6.4.1 General information ..................................................................................................................... 26
6.4.2 Mounting...................................................................................................................................... 26
Slider mounting kits ......................................................................................................................... 29
6.5.1 Fixed bearing............................................................................................................................... 29
6.5.2 Floating bearing........................................................................................................................... 29

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7Maintenance and test instructions ....................................................................................................... 31
Stator checking................................................................................................................................ 31
Maintenance of linear motors .......................................................................................................... 32
7.2.1 Maintenance schedule................................................................................................................. 32
7.2.2 Cleaning....................................................................................................................................... 32
7.2.3 Cleaning agent............................................................................................................................. 32
8Storage, transport, installation altitude ............................................................................................... 33
9Dimensions ............................................................................................................................................. 33
Stator ............................................................................................................................................... 33
9.1.1 P10-70x160U-BD-SSC................................................................................................................ 33
9.1.2 P10-70x240U-BD-SSC................................................................................................................ 34
9.1.3 P10-70x320U-BD-SSC................................................................................................................ 34
Slider................................................................................................................................................ 35
10 International Certificates................................................................................................................... 36
11 UL Certificate ..................................................................................................................................... 38
12 EU Declaration of Conformity CE-Marking ..................................................................................... 42
13 UK Declaration of Conformity UKCA-Marking................................................................................ 43

Installation Guide Linear Motors ENG
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1 General information
Introduction
This manual includes instructions for the assembly, installation, maintenance, transport, and storage of linear
motors. The document is intended for electricians, mechanics, service technicians, and warehouse staff.
Be sure to observe the general safety instructions as well as those in each chapter at all times.
Keep this manual accessible to the assigned staff.
Explanation of symbols
Triangular warning symbols warn against a danger.
Round command symbols tell what to do.
Qualified personnel
All work such as transport, installation, commissioning and service is only allowed to be carried out by
qualified personnel. Qualified personnel in the sense of the safety instructions in this documentation are
persons who are familiar with the transport, installation, assembly, commissioning and operation of the
product and who have the appropriate qualifications.
This manual must be read carefully before transport, installation, commissioning, service and all safety-
related information must be adhered to.
Liability
NTI AG (as manufacturer of LinMot linear motors and MagSpring products) excludes all liability for damages
and expenses caused by incorrect use of the products. This also applies to false applications, which are
caused by NTI AG's own data and notes, for example in the course of sales, support or application activities.
It is the sole responsibility of the user to check the information and information provided by NTI AG regarding
their safety-relevant correctness. In addition, the entire responsibility for safety-related product functionality
lies exclusively with the user.Product warranties are void if products are used with stators, sliders, servo
drives or cables not manufactured by NTI AG unless such use was specifically approved by NTI AG.
NTI AG’s warranty is limited to repair or replacement as stated in our standard warranty policy as described
in our "terms and conditions" previously supplied to the purchaser of our equipment (please request copy of
same if not otherwise available). Further reference is made to our general terms and conditions.
Copyright
This work is protected by copyright.
Under the copyright laws, this publication may not be reproduced or transmitted in any form, electronic or
mechanical, including photocopying, recording, microfilm, storing in an information retrieval system, not even
for training purposes, or translating, in whole or in part, without the prior written consent of NTI AG.
LinMot® is a registered trademark of NTI AG.

Installation Guide Linear Motors ENG
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2 Safety instructions
Contusions
Sliders contain neodynium magnets and have a strong attractive force.
Careless handling could cause fingers or skin to become pinched between two sliders.
This may lead to contusions, bruises, and bone fractures.
When handling sliders, wear thick protective gloves and keep a minimum distance between
sliders. Refer to the "Minimum distance from slider" section for minimum distance.
To reduce the risk of injury, never more than one slider should be held or transported by the
same person without packaging.
Pacemaker / Implanted heart defibrillator
Sliders could affect the functioning of pacemakers and implanted heart defibrillators. For the
duration of a strong approach to a magnetic field, these devices switch into test mode and
will not function properly.
•If you wear one of those devices keep the following minimum distances between the
pacemaker / defibrillator and slider:
- Min. 250 mm (10ʺ) for slider Ø 27 mm and 28 mm (PL01-27 / 28 / PL10-28)
- Min. 150 mm (6ʺ) for slider Ø 19 mm and 20 mm (PL01-19 / 20)
- Min. 100 mm (4ʺ) for slider Ø 12 mm (PL01-12)
•Inform others who wear these devices to comply with these minimum distances!
Caution - Risk of Electric Shock !
Before working, make sure that there are no high voltages.
Fast-moving machine parts
The sliders of LinMot linear motors are fast-moving machine parts. All necessary
precautions must be taken to prevent persons approaching the moving elements during
operation (provide covers, guards, etc.).
Automatic restart
The motors can start automatically under certain cricumstances!
If necessary, a corresponding warning symbol must be provided and protection against
entering the hazardous area or a suitable safe electronic disconnection must be provided!
Risk of injury due to a defect or fault
For areas where a defect or fault can result in substantial property damage or even serious
personal injury, additional external precautions must be taken or devices must be installed
to ensure safe operation even if a defect or fault occurs (eg. suitable safe electronic
disconnection, mechanical interlocks, barriers, etc.).
Magnetic field
Magnets integrated in the sliders produce a strong magnetic field. They could damage TVs,
laptops, computer hard drives, credit and ATM cards, data storage media, mechanical
watches, hearing aids, and speakers.
•Keep magnets away from devices and objects that could be damaged by strong
magnetic fields.
•For the above mentioned objects, keep a minimum distance as described in the
"Pacemaker / implanted defibrillator" section.
•For non-anti-magnetic watches, keep the double minimum distance.

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Combustibility
When machining magnets, the drilling dust could easily ignite.
Machining the sliders and the magnets they contain is not permitted.
Burn hazard
The sliders of LinMot motors can reach temperatures of 80 °C, which may cause burns
upon contact.
Grounding
All metal parts that are exposed to contact during any user operation or servicing and likely
to become energized shall be reliably connected to the means for grounding.
Mechanical handling
Neodymium magnets are brittle and heat-sensitive.
Machining the sliders and the magnets they contain is not permitted.
•Colliding magnets could crack. Sharp splinters could be catapulted for several meters
and cause eye injury.
•By machining the sliders, heat would result which demagnetises the magnets.
Slider
Linear motor sliders consist of a high-precision, thin-walled stainless steel tube in which the
neodymium magnets are housed. The LinMot sliders should be handled with care.
Avoid contact with other sliders or iron parts as this can damage the magnets and the slider
surface. Do not grip the sliders with pliers, as this can also damage the surface. Do not use
sliders which are already damaged on the surface (scratches, deformation, etc.). This can
cause further damage to the stator.
Effects on people
According to the current level of knowledge, magnetic fields of permanent magnets do not
have a measurable positive or negative effect on people. It is unlikely that permanent
magnets constitute a health risk, but it cannot be ruled out entirely.
•For your own safety, avoid constant contact with magnets.
•Store large magnets at least one meter away from your body.
Temperature resistance
Keep slider away from unshielded flame or heat.
Temperature above 120°C will cause demagnetization.

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3 Installation instructions
Operating conditions
•Maximum ambient temperature limits are 10 °C…80 °C.
•Internal temperature sensor error occurs at 90 °C.
•The linear motor should not be operated under water.
Instructions for installing the linear motor
Please attend to the safety instructions in chapter 2 during the assembling!
Install the mounting flange at the front.
Install the mounting flange at the rear.
Clean the slider with a paper towel.

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Insert the slider in the defined direction (see
Assembly step 5.).
Large magnetic attraction forces
(Observe warning notice from page 5)!
If necessary, cover obvious iron constructions
with non-magnetic material (e.g. wood).
Slider back end:
M8 thread
Slider front end:
M10 thread + cut-in
Checking the installed direction of slider
After the installation, the front end of the slider
with M 10 thread and cut-in is located at the
opposite side of the stator from the cable exit.
Slider back end should not be used for
load mounting!
Mounting the stator
The motor is levelled and fixed to the ground using the holes in the flange foot.
The hole pattern is shown in section 9.1 "Stator Dimensions".
Mounting the payload to the slider
The load is mounted as a fixed bearing using spherical washers and conical seats (see the section 6.3).
•To avoid shear force on slider and wear on stator, the payload has to be beared by a
linear guide.
•Slider back end (M8 internal thread) should not be used for load mounting.

Installation Guide Linear Motors ENG
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Slider back end (M8 thread) Slider front end (M10 thread)
When attaching the load, the wrench for tightening the load must be used only on the load-
facing side of the slider. Avoid torsional stress on slider (note the following figures).
Incorrect mounting
Torsional stress on slider!
Correct mounting
Slider
Thread
Max. torque for screw
(Dry)
28 mm
M 8 (Slider back end)
22.5 Nm
M 10 (Slider front end)
42 Nm

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"Moving slider" installation
In a "moving slider" installation, the stator is fixed and the slider is the moving part.
The load, borne by a linear guide, is attached directly to the end of the slider. In order to compensate for
misalignment, spherical axial bearings consisting of spherical washers and conical seats (see the section
Slider mounting kits) are used to connect to the load. The mounting kit of slider and an oversized hole for the
screw make it possible to adjust a radial and angle offset.
Mounted payload with radial and angle offset.
"Moving stator" installation
In "moving stator" applications, the slider is fixed and the stator is the moving part.
The load is attached to the stator, which is mounted on a linear guide. In order to avoid an overconstrained
bearing mount and compensate for alignment errors, the slider may be mounted on one end in a fixed
bearing with a spherical axial bearing. On the opposite end, the slider is mounted in a floating bearing.
Mounting kits are available for mounting the slider (see the section Slider mounting kits).
Stator
Floating bearing
Slider front end
Spherical washer and
conical seat
Slider back end
Linear bearing
Linear guide
Stator
Slider
Spherical washer +
conical seat
Slider
back end
Linear bearing
Linear guide
Slider front end

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3.6.1 Assembling instruction
Please attend to the safety instructions in chapter 2 during the assembling!
If moving stator application is used, the minimum bending radius of the motor cable should
be adhered to. See chapter Cable, section Technical Data.
Mount stator to its support bearing.
Placing a spacer.
Put a spacer (wood, plasic, aluminium with
thickness 15 mm) between slider and linear
guide. The spacer prevents injuries to the
hands and damage to the slider surface!
Insert slider into stator.

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Installing the slider using the fixed bearing
The fixed bearing is screwed to the front end of
the slider.
Do not tighten the screw yet!
Mount floating bearing
Do not tighten the screw!
The slider is allowed to extend into the
floating bearing no more than 15 mm!
Move stator (back end) to the fixed end of
slider, center slider in stator and tighten the
screw.
Move stator (front side) to the floating
bearing and tighten screws.
After the installation of the slider a safety label must be placed close to the slider.

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Minimum distance from slider
3.7.1 Minimum distance from slider to slider
The sliders are made of neodymium magnets and have a strong magnetic attraction.
It must be kept a minimum distance between the sliders. This minimized the risk of bruising and secondly,
the sliders do not influence each other through their magnetic fields.
Type of slider
PL01
PL01-20 / PL01-19
PL01-28 / PL01-27
PL10-28
PL01-12
30 mm (1.18 in)
PL01-20 / PL01-19
50 mm (1.97 in)
PL01-28 / PL01-27
80 mm (3.15 in)
PL10-28
70 mm (2.76 in)
The data are measured from slider center to slider center.
3.7.2 Minimum distance from slider to metallic parts
When installing linear motors in modules with metal parts near the slider, undesired forces can arise due to
magnetic attraction or eddy currents. These generally manifest as erratic and jerky positioning, or reduced
dynamics of the linear motor. In order to avoid this, minimum distances between the slider and any metal
parts are to be observed whenever metal materials are used nearby.
Linear
Motor
Minimum distance from slider surface
to ferromagnetic parts (iron, steel,
etc.)
Minimum distance from slider surface to
non-ferromagnetic metallic parts
(aluminum, bronze, stainless steel, etc.)
P10-70x…
20 mm
10 mm

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4 Fluid cooling
With liquid cooling, the heat dissipated in the motor is carried away by the cooling medium (e.g. water).
Compared to self-cooling, the continuous rated power of the motor is increased many times over.
Design of water cooling
T_Flow Flow temperature
T_Back Return temperature
∆T T_Back-T_Flow
T_Water Mean coolant temperature (T_Flow + T_Back) / 2
Q_Water Flow
∆p Differential pressure
With the fluid cooling, the coolant is passed through the cooling circuit of the motor flange.
Starting from the adjusted mean coolant temperature T_Water all other parameters of the cooling circuit may
be dimensioned based on the diagrams referred to:
T_Water →Pv_Max →Q_Water → p
The design is illustrated by an example in the following.
Water
p
TBack
T
Flow
Q
Water

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4.1.1 Determination of the max. possible amount of cont. power dissipation Pv_Max
First, the average temperature of the cooling water is set. The supply temperature will be slightly lower and
the return temperature slightly higher. Depending on the motor and the selected water temperature, the
maximum motor losses that need to be dissipated by the cooling result.
Example
•Motor: PS10-70x240U-SSC
•T_Water: 25 °C
→Pv_Max: 450 W
•If the temperature of the cooling liquid is chosen to be lower than the ambient
temperature, there is a risk of condensation.
•When used and stored in a frost-prone area, corrosion protection (e.g. Clariant) has to
be added.

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4.1.2 Determination of water flow Q
Depending on the selected difference between return and flow temperature, the required water flow rate is
calculated from the max. power loss determined in 4.1.1.
Example
•Pv: 450 W
•∆T_Water: 4 °C
→Q_Water: 1.6 l / min
To achieve a very regular cooling of the motor, the max. difference between flow and return
temperature should not exceed 10 ° C.

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4.1.3 Determination of water pressure  p
To achieve the water flow rate determined in 4.1.2, the hydraulic resistance of the cooling circuit in the motor
must be overcome. The maximum pressure difference across the motor's water connections can be
determined from the following diagram, which depends not only on the flow rate but also on the type of
motor.
Example
•Q_Water: 1.6 l / min
→∆p: 2 bar
Corrosion protection
It is advised to add a corrosion protection into the cooling medium (water). A suitable agent can be, for
example, Protectogen C Aqua by Clariant. Information of the mixing ratio between the cooling medium and
the corrosion protection agent can be taken from the manufacturer's instructions.
•Mixing of various corrosion protection agents is to be avoided.
•Corrosion protection products must be matched to the materials of the cooling circuit
(see table of materials in the cooling circuit).
Mounting
The supply or conduction of the cooling medium to the stator is carried out via two connecting thread (see
illustration above). The connection can be realized by M5 push-in fittings.
Internal thread
M5 x 6.5
Connecting cross section
D = 4 mm (0.16 in)

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5 Electrical connection
Do not connect or disconnect motor when there is power on the servo drive.
Use only double-shielded original LinMot cable. Cables from other sources must be
checked precisely before commissioning.
Incorrect connections can destroy the drive and stator.
Technical Data of Motor Cables
For the linear motors of the P10-70 series, different cable types are used for the power and signal supply,
depending on the use of the drive type (LinMot or third-party manufacturer). All cables are high-flex cables
(suitable for trailing chains) and are used for both fixed and moving applications.
Power cable
Encoder cable
Type
KPS15-04
KPS15-04/04
KSS05-02/08
KSS05-02/13
Application for
LinMot drives +
Third-party drives
Third-party drives
LinMot drives
Third-party drives
Minimum
bending radius
for fixed
installation
50 mm
(2 in)
60 mm
(2.36 in)
50 mm
(2 in)
45 mm
(1.75 in)
Minimum
bending radius
when moving
100 mm
(4 in)
No torsion
120 mm
(4.72 in)
No torsion
100 mm
(4 in)
No torsion
90 mm
(3.54 in)
No torsion
Max. Cable
length
30 m (can be limited by the servo drive)
Approval
UL / CSA 1000V
UL / CSA 1000V /
300V
UL / CSA 300V
UL / CSA 30V
Material
Wire isolation: TPE
Jacket: PUR
Wire isolation: TPE
Jacket: PUR
Wire isolation:TPE
Jacket: PUR
Wire isolation: PE
Jacket: PUR
Oil resistance
sehr gut
sehr gut
sehr gut
sehr gut
Chemical
resistance (to
acids, alkalis,
solvents,
hydraulic fluid)
good
good
good
good
Outdoor
durability
very good
very good
very good
very good
Flammability
flame retardant
flame retardant
flame retardant
flame retardant

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Stator connector assignment
Do not connect or disconnect motor when there is power on the servo drive.
Use only original LinMot cable. Cables from other sources must be checked precisely
before commissioning.
Incorrect connections can destroy the drive and stator.
5.2.1 Power Connector
Shielded motor cable d = 1.5 mm2
Pin
P10-70-SSC
P10-70-SSC-D04
P10-70-SSC-D05
Wire Color Motor Cable
1
Phase U
Phase U
Phase U
red
2
PE
PE
PE
yellow-green
3
Phase W
Phase W
Phase W
black
4
Phase V
Phase V
Phase V
blue
A
n.c.
Pt1000+ 1)
PTC+ 1)
purple
B
n.c.
Pt1000- 1)
PTC- 1)
grey
C
n.c.
n. c.
n. c.
yellow
D
n.c.
n. c.
n. c.
brown
Pin
P10-70-SSC-D24
P10-70-SSC-D24S
P10-70-SSC-D25
P10-70-SSC-D25S
P10-70-SSC-D26
Wire Color Motor Cable
1
Phase U
Phase U
Phase U
red
2
PE
PE
PE
yellow-green
3
Phase W
Phase W
Phase W
black
4
Phase V
Phase V
Phase V
blue
A
Pt1000+ 1)
PTC+ 1)
Do not connect
purple
B
Pt1000- 1)
PTC- 1)
Do not connect
grey
C
n.c.
n. c.
n. c.
yellow
D
n.c.
n. c.
n. c.
brown
Pin
P10-70-SSC-D34
Wire Color Motor Cable
1
Phase U
red
2
PE
yellow-green
3
Phase W
black
4
Phase V
blue
A
Pt1000+ 1)
purple
B
Pt1000- 1)
grey
C
n.c.
yellow
D
n.c.
brown
1) The temperature evaluation circuit must have the same galvanic reference potential as the encoder circuit
(supply). It should therefore be connected to the supply GND. For correct evaluation, the connection
potentials of the emulated temperature sensor must be in the range of the supply potentials. Valid
temperature values can only be measured 50ms after the encoder supply is applied. In currentless state a
resistance of 200kOhm is measured between pin A and B. The maximum voltage between pin A and B must
not exceed 16VDC. The maximum current is 15mA.

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5.2.2 Encoder Connector
Shielded twisted pair
Encoder Cable d = 0.5 mm2 / 0.25 mm2
Pin
P10-70-SSC
Wire Color Motor Cable
1
+5VDC 1)
red
2
GND
black
3
Sense +5V 1)
white
4
Sense GND 1)
brown
5
Motor Link C +
pink
6
Motor Link C -
grey
7
Sin +
yellow
8
Sin -
orange
9
Cos +
green
10
Cos -
blue
11 bis 17
n. c.
-
1) The supply voltage at 5V sense supply is approx. 6V. Newer motors are provided with a modified power
supply, that does not require sense lines any more. In that case, a supply voltage of 6...9V is permitted.
Pin
P10-70-SSC-D04
P10-70-SSC-D05
Wire Color Motor
Cable
1
3…13 VDC
3…13 VDC
white
2
GND
GND
brown
3
Vcc Sense (optional)
Vcc Sense (optional)
green
4
GND Sense (optional)
GND Sense (optional)
yellow
5
Do not connect
Do not connect
–
6
Do not connect
Do not connect
–
7
Sin +
Sin +
grey
8
Sin -
Sin -
pink
9
Cos +
Cos +
blue
10
Cos -
Cos -
red
11
Ref +
Ref +
black
12
Ref -
Ref -
violett
13
Hall U
Hall U
grey-red
14
Hall V
Hall V
red-blue
15
Hall W
Hall W
white-green
16
Temp+ (Pt1000 Char.) 2)
Temp+ (PTC 400/20k Char.) 2)
yellow-brown
17
Temp- (Pt1000 Char.) 2)
Temp- (PTC 400/20k Char.) 2)
white-yellow
2) The temperature evaluation circuit must have the same galvanic reference potential as the encoder circuit
(supply). It should therefore be connected to the supply GND. For correct evaluation, the connection
potentials of the emulated temperature sensor must be in the range of the supply potentials. Valid
temperature values can only be measured 50ms after the encoder supply is applied. In the currentless state,
a resistance of 200kOhm is measured between pin 16 and 17 is measured. The maximum voltage between
pin 16 and 17 must not exceed 16VDC. The maximum current is 15mA.
10 414
15
17
13
16
1
7
9
11
5
3
2
12
6
8