Lionel Aluminum Passenger Car User manual

Lionel
Aluminum
Passenger Car
Owner’s Manual
71-5326-250
10/02

Table of contents
Congratulations!
2
Congratulations on your purchase of the Lionel Aluminum Passenger Cars! Each car features a highly detailed, lighted interior with passenger figures.
Lionel Aluminum Passenger Cars require a minimum curve diameter of 31”. Do not
attempt to operate these cars through O-27 switches or curves.
Switch locations
Switching the interior lights on and off 3
Baggage and Combination cars 3
Coach, Full Vista Dome, and Observation cars 3
Lamp replacement
Replacing the lamps 4
Baggage and Combination cars 4-5
Coaches 6-7
Observation car 8-9
Observation car drumhead 8-9
Full Vista Dome car 10-11
Limited Warranty/Lionel Service 12
Note!
The following Lionel marks may be used throughout this instruction manual and are protected under
law. All rights reserved.
Lionel®, TrainMaster®, Odyssey®, RailSounds™, CrewTalk™, TowerCom™, DynaChuff™,
StationSounds™, Pullmor®, ElectroCoupler™, Magne-Traction®, CAB-1 Remote Controller®,
PowerMaster®, Lionel ZW®, ZW®, PowerHouse®, TMCC™, Lionelville™

Coach, Full Vista Dome, and Observation cars
As illustrated in Figure 2, the light switch is located inside the vestibule. On the coach and
observation cars, the switch is located directly above the door. On the full vista dome car, the
switch is to the side of the door.
TOP OF CAR
BOTTOM OF CAR
Full Vista Dome
car
Coach/Observation car
ON OFF
ON OFF
Figure 2. Coach, vista dome, and observation car switch locations
ON/OFF positions
3
Switch locations
Switching the interior lights on and off
Each Passenger Car is equipped with a switch that turns the lights on and off. The location of the switch is different depending on the type of car.
Baggage and Combination cars
The light switch is located inside one of the sliding baggage doors, mounted to the circuit
board on the ceiling. Refer to Figure 1 for the location and position of the switch.
TOP OF CAR
ON
OFF
Figure 1. Baggage and combination car switch location

Lamp replacement
4
Baggage and Combination cars
1. Loosen the two front vestibule screws from the
bottom of the frame, then pull the end cap off the
car body. Refer to Figure 6 on page 5 for the
locations of the screws and the vestibule.
2. Reach into the car and unplug the wire connector.
As illustrated in Figure 3, be sure to pull on the
white connector housing, not the wires.
3. Carefully slide the light panel out of the car enough
to expose the expired lamp.
4. Gently pull the expired lamp straight out of the
socket, then replace it with Lionel part
no. 630-9134-300. Make sure that the replacement
lamp is positioned flat against the light panel. Refer
to Figure 4.
5. Reassemble the car by following these steps in
reverse order.
On the baggage and combination cars, be
sure that the brass eyelets beneath the screw
heads are in place below the metal frame as
illustrated in Figure 5.
Replacing the lamps
During the course of normal operation, it may become necessary to replace the lamps that illuminate the interiors of your passenger cars. Follow these steps to gain access to the
light panels.
You may wish to seek non-warranty service at an authorized Lionel Service Center if
you are not comfortable with disassembling the car.
Connector
Spacers
Figure 3. Wire connector separation
Figure 4. Lamp replacement
Figure 5. Spacer placement
Note!
Note!

5
Rear
Front
Vestibule
screws
Floor screws
(Do not
remove)
Rear vestibule screws
(Do not remove)
Floor
screws
(Do not
remove)
Light panel
Vestibule end cap
Figure 6. Baggage and combination cars
Lamp replacement
Replacing the lamps (continued)

6
Lamp replacement
Replacing the lamps (continued)
Coach cars
1. Loosen the two front vestibule screws from the bottom of the frame, then pull the end cap
and bulkhead off the car body. Refer to Figure 7 on page 7 for the locations of the screws,
vestibule and bulkhead.
2. Reach into the car and unplug the wire connector. As illustrated in Figure 3 on page 4, be
sure to pull on the white connector housing, not the wires.
3. Carefully slide the light panel out of the car enough to expose the expired lamp.
4. Gently pull the expired lamp straight out of the socket, then replace it with Lionel part
no. 630-9134-300. Make sure that the replacement lamp is positioned flat against the light
panel. Refer to Figure 4 on page 4.
5. Reassemble the car by following these steps in reverse order.

7
Rear
Front
Vestibule
screws
Floor screws
(Do not
remove)
Rear vestibule screws
(Do not remove)
Floor
screws
(Do not
remove)
Light panel
Vestibule end cap
Bulkhead
Figure 7. Coaches
Lamp replacement
Replacing the lamps (continued)

8
Lamp replacement
Replacing the lamps (continued)
Observation car
1. Loosen the two front vestibule screws from the bottom of the frame, then pull the end cap
and bulkhead off the car body. Refer to Figure 8 on page 9 for the locations of the screws
and the vestibule and bulkhead.
2. Unplug the wire connector mounted to the light panel. Be sure to pull on the white
connector housing, not the wires.
3. Slide the light panel out of the car to expose the expired lamp. Refer to Figure 8 on
page 9.
4. Gently pull the expired lamp straight out of the socket, then replace it with Lionel part no.
630-9134-300. Make sure that the replacement lamp is positioned flat against the light
panel. Refer to Figure 4 on page 4.
5. Reassemble the car by following these steps in reverse order.
Observation car drumhead
The drumhead at the rear of the Observation Car is illuminated by one lamp, Lionel part no. 630-9140-300. As illustrated in Figure 8 on page 9, remove the nut from the bottom of
the rounded car end and pull away the rear door. Use a pair of tweezers or a small pair of
pliers to pull the lamp straight up and out of the socket. If you need more room, remove the
three floor screws from the bottom of the car and lift away the truck and metal frame. Replace
the lamp, then reassemble the car.

Rear
Front
Vestibule screws
Floor screw with ground wire
(Do not remove)
Floor screw with ground wire
(Do not remove)
Floor
screw
Bulkhead
Light panel
Vestibule end cap
Figure 8. Observation car 9
Lamp replacement
Replacing the lamps (continued)
Roof nut

10
Lamp replacement
Replacing the lamps (continued)
Full Vista Dome car
There is no illumination on the top floor.
1. Loosen the four vestibule screws and pull the vestibules and bulkhead away from the car
body. Refer to Figure 9 on page 11 for the locations of these parts.
2. Remove the four floor screws that run along the center of the frame near each truck. These
screws are also illustrated in Figure 9 on page 11.
3. Lift the trucks and metal frame from the body. Take care not to pull on the wires that are
attached to the frame.
4. Pull the wire connector away from the opening under the stairs (between the metal frame
and plastic floor), then unplug the connector. As illustrated in Figure 3 on page 4, be sure
to pull on the white connector housing, not the wires.
5. Slide the lower floor out of the car to expose the light panel.
6. Gently pull the expired lamp straight out of the socket, then replace it with Lionel part
no. 630-9134-300. Make sure that the replacement lamp is positioned flat against the light
panel. Refer to Figure 4 on page 4.
7. Reassemble the car by following these steps in reverse order.
When you slide the lower interior back into the car, be sure that the seats face in the
same direction as before.
Note!
Note!

Rear
Front
Vestibule screws
Vestibule screws
Floor screws
Floor screws
Bulkhead
Detailed interior
(bottom level)
11
Lift trucks and frame out after
removing the end caps and the
frame screws
Figure 9. Full Vista dome car
Vestibule end cap
Vestibule end cap
Lamp replacement
Replacing the lamps (continued)

Limited Warranty/Lionel Service
This Lionel product, including all
mechanical and electrical components,
moving parts, motors and structural
components, except for light bulbs, is warranted to
the original consumer-purchaser, for one year
against original defects in materials or
workmanship when purchased through an
authorized Lionel merchant.
This warranty does NOT cover normal wear
and tear, light bulbs, defects appearing in the
course of commercial use, or damage resulting
from abuse or misuse of the product by the
purchaser. Transfer of this product by the original
consumer-purchaser to another person voids this
warranty. Modification of this product voids this
warranty.
Any warranted product which is defective in
original materials or workmanship and is delivered
by the original consumer-purchaser to Lionel
L.L.C. or an authorized Lionel L.L.C. Service
Center, together with proof of original purchase
will, at the option of Lionel L.L.C., be repaired or
replaced, without charge for parts or labor. In the
event the defective product cannot be repaired, and
a replacement is not available, a refund of the
original purchase price will be granted. Any
products on which warranty service is sought must
be sent freight or postage prepaid, as
transportation and shipping charges are not
covered by the warranty.
In no event shall Lionel L.L.C. be
liable for incidental or
consequential damages.
Some states do not allow the exclusion or
limitation of incidental or consequential damages,
so the above exclusion may not apply to you.
This limited warranty gives you specific legal
rights, and you may have other rights which vary
from state to state.
Instructions for Obtaining Service
If service for this Lionel L.L.C. product is
required, bring the item, along with your dated
sales receipt and completed warranty information
to the nearest Authorized Lionel Service Center.
Your nearest Lionel Service Center can be found by
calling 1-800-4-Lionel, or by accessing our
Website at www.lionel.com.
If you prefer to send your product back to
Lionel L.L.C. for repair in Michigan, you must first
call 586-949-4100 or FAX [phone], or write
to Customer Service, P.O. Box 748, New Baltimore,
MI 48047-0748, stating what the item is, when it
was purchased and what seems to be the problem.
You will be sent a return authorization letter and
label to ensure your merchandise will be properly
handled upon receipt.
Once you have received your return
authorization and label, make sure that the item
is packed to prevent damage during shipping and
handling. We suggest that you use the product’s
original packaging. This shipment must be
prepaid and we recommend that it be insured.
Please make sure you have followed all of the
above instructions carefully before returning any
merchandise for service. You may choose to have
your product repaired by one of our Authorized
Lionel Service Centers after its warranty has
expired. A reasonable service fee will be charged.
Warranty Information
Please complete the information below and
keep it, along with your dated sales receipt. You
must present this and your dated sales receipt
when requesting warranty service.
Name ____________________________
Address____________________________
Place of Purchase ____________________
Date of Purchase ____________________
Product Number______________________
Product Description____________________
©2002 LIONEL LLC, CHESTERFIELD, MI 48051-1956
UNITED STATES OF AMERICA
PRINTED IN CHINA