Lionel SD-9 Diesel Locomotive User manual

Lionel
SD-9 Diesel Locomotive
Owner’s Manual
72-8205-250
2/03
®
featuring
and

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You purchased a tough, durable locomotive—the SD-9 diesel locomotive built by Lionel. From the crisp detail and expert decoration on the outside to the brute power under the hood, the
Lionel SD-9 is ready for duty on your model railroad. Experience the superiority of today’s Lionel.
Congratulations!
Features of this locomotive
•TrainMaster Command Control
equipped
•RailSounds sound system with
CrewTalk communication and
TowerCom announcements (in
Command)
•Directional lighting including front and
rear headlights and marker lights
•Two ElectroCouplers (in Command)
•Single Pullmor motor
•Interior lighting
•Strobe light
•Tire-Traction
•Magne-Traction
The following Lionel marks may be used throughout this instruction manual and are protected under
law. All rights reserved.
Lionel®, TrainMaster®, Odyssey®, RailSounds™, CrewTalk™, TowerCom™, DynaChuff™,
StationSounds™, Pullmor®, ElectroCoupler™, Magne-Traction®, CAB-1 Remote Controller®,
PowerMaster®, Lionel ZW®, ZW®, PowerHouse®, TMCC™, Lionelville™

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Table of contents
Transformer operations
Running your locomotive with a Lionel transformer 4
Locking your locomotive into a single operational state 5
Using your locomotive’s ElectroCouplers in the non-Command environment 6
Installing a Lionel Sound Activation Button 7
RailSounds operations
Your locomotive’s RailSoundssystem—the basics 8
Experiencing the range of your locomotive’s RailSounds system 9
Notes on RailSounds 9
TrainMaster Command operations
The CommandControl environment 10
Running your locomotive in the TrainMasterCommand environment 11
CAB-1 commands for your locomotive 11
CAB-1 numeric keypad commands for your locomotive 12
Tuning your locomotive’s performance 13
Assigning your locomotive a new ID# 14
Reprogramming the Command reverse unit to restore features 15
Building a lash-up 16
Maintaining and servicing your locomotive
Lubricating your locomotive 17
Lubricating the Pullmor motor armature bearings 18
Replacing the traction tires 18
Replacing your locomotive’s lamps 19
Limited Warranty/Lionel Service 20

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3
3Move ‘em out!
Get your locomotive moving. Press the DIRECTION button on your CAB-1
Remote Controller or Lionel transformer. This sequences the Command reverse unit
to the next operating state.
Adjust track voltage until your locomotive moves at your desired speed. To
increase speed, increase track voltage. To decrease speed, reduce voltage. To stop the
locomotive, turn-off track power.
Place your locomotive on Lionel or Lionel-compatible
O gauge track.
2
2Power up your locomotive with your transformer.
Your locomotive is designed to operate on 8-18 volts alternating
current. Virtually all Lionel and Lionel-compatible alternating-current
transformers are suitable.
Do not power your locomotive with direct current (DC). Damage to
sensitive electronic components may occur.
When you first power up your track, the locomotive will wait
between three and eight seconds as it “listens” for digital language from the
TrainMaster Command Base (available separately). When it has determined that it’s
on a conventional (non-Command) railroad, the locomotive’s headlight will
illuminate and RailSounds will fire up. At this point, the locomotive is in neutral.
(This occurs when placing the locomotive on your railroad for the first time.
Thereafter, it will start in forward following every five-second power interruption.)
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1
Running your locomotive with a Lionel transformer
Transformer operations
Caution!
Note!

To select a single operational state for your Lionel locomotive (example:
forward only), you can deactivate the
Command reverse unit’s sequencing
function with the reverse unit switch.
Get your locomotive moving in the
desired direction, then slow it down
without stopping. Set the Command reverse
unit switch to PROG. Refer to Figure 1 for
the location of the switch. The locomotive is
now “locked” into your chosen direction.
When you no longer want single-direction
operation, just slide the Command reverse
unit switch back to RUN.
Locking your locomotive into a single operational state
Transformer operations
5
Figure 1. Switch locations
Your locomotive’s reverse unit will “reset” to forward after any five second or longer
power interruption, regardless of the original locked-out direction.
Note!
RUNPROG
NO SNDSND
FRONT
Reverse unit control switch
RailSounds ON/OFF switch

Transformer operations
6
Using your locomotive’s ElectroCouplers in the non-Command
environment
To uncouple rolling stock from your locomotive’s ElectroCouplers in the
non-Command environment, you must rely
on a piece of rolling stock equipped with
Lionel magnetic couplers coupled directly to
your locomotive’s ElectroCouplers. The
magnetic coupler on the rolling stock will
then react to the magnetic field generated
by a Lionel Remote-Control Track section
(available separately, 6-65530 for O gauge,
6-65149 or 6-12746 for O-27 gauge). Place
your rolling stock’s coupler “trigger disc”
over the central coil of a Remote-Control
Track section and press UNCOUPLE on the
controller. The magnetic field pulls the disc
downward, and the coupler opens.
See page 11 to learn how to release the
couplers in Command Control.
Your locomotive’s ElectroCouplers will NOT open manually or by using a
Remote-Control Track section.
Magnetic coupler on the rolling stock coupled
to your locomotive
Remote-Control
Track section
Figure 2. Trigger disc operation
Note!

Transformer operations
Installing a Lionel Sound Activation Button
12
POWER
SUPPLY
POWER
SUPPLY
For AC transformers with a horn/whistle button
For AC transformers lacking a horn/whistle button
Existing wire
Black wire
Red wire
Lionel no. 610-5906-001
Sound Activation Button for
activating the bell
Lionel no. 610-5906-001
Sound Activation Button
for the whistle Lionel no. 610-5906-001
Sound Activation Button for
the bell
Black wire
Red wire
Red wire
The no. 610-5906-001 button works with any Lionel AC transformer except
no. 6-4690 Type MW. Transformers made by other manufacturers may not be
compatible with RailSounds.
Note!
To activate the bell and horn sounds when operating your locomotive with
conventional transformers, you’ll need to
install a Lionel no. 610-5906-001 Sound
Activation Button (available separately).
Connect the button(s) as shown below.
All track power must feed through
the Sound Activation Button. Do
not bypass the button.
Note!
Existing wire
Common/Ground/U
Power/A
Common/Ground/U
Power/A
7

Note!
Note!
Note!
Note!
Your locomotive’s RailSounds system—the basics
Please remove the protective cover from the battery clip.
Although RailSounds is powered by track voltage, the battery is required for
uninterrupted operation and shutdown sequences. Use only alkaline batteries.
Discontinue locomotive power for ten seconds before changing the RailSounds
SND/NO SND switch position.
If RailSounds “drops out” during track power interruptions (for example,
during a direction change), replace the battery.
RailSounds operations
8
Lionel RailSounds is the most realistic model railroad sound system in the
world. Your locomotive features digital
samples from real-life diesel locomotives for
the ultimate in realism.
You may choose to install a nine-volt
alkaline battery in your locomotive. This
ensures interruption-free operation of
RailSounds. As illustrated in Figure 3, the
battery clip is located inside the body.
Remove the four body screws and lift away
the body to access the battery clip. Refer to
Figure 4 on page 17 to locate the screws.
The battery clip is illustrated in Figure 3.
When you first apply track power, the
locomotive’s RailSounds system produces
sounds of the locomotive at rest. As the
locomotive moves, the RPM’s increase with
the locomotive’s speed.
To silence the diesel roar (the horn and bell
remain unaffected), slide the RailSounds
switch on the underside of the locomotive to
NO SND (refer to Figure 1 on page 5) before
powering up the locomotive.
Figure 3. Battery installation and volume control knob location

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RailSounds operations
With RailSounds, you experience the sounds of real railroading like never
before. Simply put, it’s the most
sophisticated, authentic model railroad
sound system in the world.
• Four diesel-roar levels. Your
locomotive’s speed determines the level
of diesel RPM roar—automatically, if
you prefer: idle, half throttle, three
quarters or full-speed output.
• MultiHorn. A different horn sound at
different speeds—a RailSounds
exclusive.
•Mechanical bell. Press BELL on your
CAB-1 Remote Control or transformer to
begin the effect, again to discontinue.
• Reverse unit reset sound. Power
down your track, wait for three to five
seconds, and listen for the air-release
sound—that’s the locomotive telling
you that its Lionel Command reverse
unit has just reset to forward
operation.
• Shutdown sequence. No other model
railroad sound system shuts down like
RailSounds. Turn off track power, and
after the air-release reset sound, you have
two seconds to restart your locomotive. If
you’re done with operations, RailSounds
will commence with a realistic diesel
shutdown sequence about two seconds
after the air-release reset occurs. (Battery
installation required.)
Experiencing the range of your locomotive’s RailSounds system
Notes on RailSounds
• Turn the volume knob clockwise or
counter-clockwise in the location shown
in Figure 4 on page 17 to adjust sound
output.
• Listen for incidental locomotive sounds
during RailSounds operation. They’re
automatic and, of course, authentic.
• The nine-volt alkaline battery you
installed ensures continuous locomotive
diesel sounds.
• Longer track-power interruptions
(including locomotive derailments)
cause RailSounds to shut down after
about seven seconds.
• For even more authentic RailSounds
effects, operate in the TrainMaster
Command environment.

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TrainMaster Command operations
The Command Control environment
TrainMaster Command Control is the advanced model railroad control system
from Lionel. TrainMaster Command Control
gives you the power to operate multiple
Command-equipped locomotives on the
same track, at the same time.
To operate in Command mode, you
need a Command Base and a CAB-1
Remote Controller. Find them both at
your authorized Lionel retailer.
Place your locomotive on Lionel or
Lionel-compatible O gauge track.
2
2Address your locomotive using CAB-1.
• Press ENG and 1 on the numeric keypad of your CAB-1. This command
is sent by CAB-1 to the Command Base, which then translates your
command into digital code. That code is sent around your railroad’s
outside rails in the form of a digital “halo.” All Command-equipped Lionel
engines listen to this digital communication, but they do not respond until
they hear their individual ID number—in this case, “1.”
• The digital language of TrainMaster Command—and not track
power—controls the actions of Command-equipped Lionel
engines. Track power is simply like gasoline in the tank of your car—it
gives you the power to go places, but it doesn’t tell you where to go or how
fast to get there.
• All Command locomotives come factory-programmed with an
ID# of “1.” To change the ID# of your locomotive, see page 14.
3
3Move ‘em out!
• Throttle up or press any command button on the CAB-1. Your locomotive
will respond to your every command. Read on.
1
1
• Make sure track power is OFF before placing on the track.
• Make sure your Lionel Command Base is plugged-in and its
communications wire is connected to the COMMON post on your Lionel
transformer or the U terminal on any of your installed PowerMasters.
• Once positioned on the track, increase track voltage to FULL (no
more than 20 volts). On PowerMasters, slide the CMD/CONV switch to CMD.