Lionel Boy's Set User manual

Lionel
Boy’s Set
Owner’s Manual
73-1701-250
4/02

2
Congratulations on your purchase of the classic Lionel Boy’s Set. Originally
planned for production in the 1950’s, this
pastel-colored set had to wait until now to
go into full production. The Boy’s Set
features a blue 2-6-4 steam locomotive, a
boxcar, hopper, gondola, and caboose with
interior illumination. Enjoy this unique
train set!
Congratulations!
The following Lionel marks may be used throughout this instruction manual and are protected under law. All rights
reserved.
Lionel®, TrainMaster®, Odyssey®, RailSounds™, CrewTalk™, TowerCom™, DynaChuff™, StationSounds™,
Pullmor®, ElectroCoupler™, Magne-Traction®, CAB-1 Remote Controller®, Powermaster®, Lionel ZW®, ZW®
Boy’s Set contents
• 2-6-4 steam locomotive
and tender
• Boxcar
• Hopper
• Gondola with four canisters
• Porthole caboose with interior
illumination
• Smoke fluid tube
• Owner’s Manual
• Service station list
• Warranty card

Table of contents
3
Transformer operations
Running your locomotive with a Lionel transformer 4
Locking your locomotive into a single operational state 5
Train operation
Enhancing tractive effort with Traction Tires 6
Installing a Lionel Sound Activation Button 6
Coupling your locomotive and rolling stock 7
Maintaining and servicing your set
Lubricating your locomotive 8
Adding smoke fluid to your locomotive’s smoke generator 9
Replacing your locomotive’s headlamp 10
Replacing the lamp in your Porthole Caboose 11
Limited Warranty/Lionel Service 12

4
3
3Move ‘em out!
•Get your Boy’s Set moving. Press the DIR/direction control button on your
CAB-1 remote or Lionel transformer. This sequences the Lionel reverse unit to the
next operating state.
•Adjust track voltage until your Boy’s Set moves at your desired
speed. To increase speed, increase track voltage. To decrease speed, reduce
voltage. To stop the locomotive, turn-off track power.
•See page 5 for information on locking your Boy’s Set in a single
operating state.
Place your Boy’s Set on Lionel or Lionel-compatible
O gauge track.
• Attach the drawbar as illustrated in Figure 1 below.
2
2Power up your Boy’s Set locomotive with your transformer.
•Your Boy’s Set locomotive is designed to operate on 8-18 volts
alternating current. Virtually all Lionel and Lionel-compatible alternating-
current transformers are suitable.
•Do not power your Boy’s Set locomotive with direct current (DC).
Damage to sensitive electronic components may occur.
To prevent damage to the smoke unit, be sure to add 4-8 drops of
smoke fluid to your locomotive’s stack before you power it up.
1
1
Running your Boy’s Set with a Lionel transformer
Transformer operations
Caution!
Figure 1. Drawbar connection

To select a single operational state for your Lionel Boy’s Set locomotive
(example: forward only), you can deactivate
the reverse unit’s sequencing function with
the reverse unit control switch.
Get your locomotive moving in the
desired direction, then slow it down
without stopping. Set the reverse unit
control switch toward the rear of the
locomotive. Refer to Figure 2 for the
location of the switch. The Boy’s Set
locomotive is now “locked” into your
chosen direction.
When you no longer want single-
direction operation, just slide the reverse
unit control switch back toward the front of
the locomotive.
Your locomotive’s reverse unit will
“reset” to forward after any five
second or longer power
interruption, regardless of the
original locked-out direction.
Locking your locomotive into a single operational state
Transformer operations
Figure 2. Switch location
5
Note!

Train operation
6
Enhancing tractive effort with Traction Tires
Your locomotive is equipped with a Traction Tire. This means that one of the
drive wheels is fitted with a rubber traction
tire to enhance tractive effort so your
locomotive can pull many cars at once.
Lionel locomotives with Traction Tires grip the
track, enabling them to pull heavy loads at
higher speeds.
Replacement Traction Tires are available at
your authorized Lionel Service Center. Simply
remove the drive rod nut from the wheel, slip
off the old Traction Tire, and position the new
one. Replace the drive rod nut, and you are
ready to haul your long freight back to the
yard.
Figure 3. Sound Activation Button installation
Installing a Lionel Sound Activation Button
12
POWER
SUPPLY
Existing wire
Red wire
Black wire
Lionel no. 610-5906-001
SoundActivation Button for
activating the bell
Your tender is equipped with an oper- ating, realistic whistle. To activate the
whistle sounds when operating your loco-
motive with conventional transformers that
lack a whistle/horn control button, you’ll
need to install a Lionel no. 610-5906-001
Sound Activation Button (available
separately). Connect the button as shown in
Figure 3 below.
All track power must feed through
the Sound Activation Button. Do
not bypass the button.
Note!
Note!
Common/Ground/U
Power/A
Reverse the wire connections on
the Lock-On if the button does
not activate the whistle.

Train operation
7
Coupling your locomotive and rolling stock
When coupling your cars, at least one of the mating couplers must be open as
shown in Figure 4. Simply press down on the
lock release to open the coupler, then push the
cars toward each other until they lock together.
Keep in mind that it’s easier to couple cars on a straight stretch of track.
Lock release
Figure 4. Coupler operation
Note!

8
Maintaining and servicing your set
Figure 5. Lubrication points
Lubricating your locomotive
Help your locomotive lead a long and productive life on your railroad by
maintaining it properly.
We recommend that you purchase a
Lionel Lubrication and Maintenance Kit
(no. 6-62927), available from your Lionel
dealer. Two basic rules to keep in mind:
never over-lubricate (a small amount will
do) and avoid getting grease or oil on the
locomotive’s wheels, contact rollers, or your
track.
You’ll know your locomotive requires
lubrication when visual inspection reveals
dryness on the parts indicated in Figure 5.
Remove accumulated dirt and dust before
lubricating, and always lubricate any
locomotive emerging from prolonged
storage.
Lubricate gears with
Lionel grease sparingly
Lubricate with
Lionel oil
sparingly
Lubricate with
Lionel oil
sparingly
Lubricate with
Lionel oil
sparingly
Reverse Unit Switch
(refer to page 5)

Maintaining and servicing your set
9
Adding smoke fluid to your locomotive’s smoke generator
Your locomotive is equipped with a smoke generator that produces safe, clean,
white smoke during operation.
The smoke generator requires the periodic
addition of Lionel smoke fluid in order to
function. A small tube of smoke fluid was
included with this set. Pierce the smoke fluid
tube end with a pin, then add 4 to 8 drops of
fluid directly into the locomotive’s stack.
Smoke production commences momentarily,
faster if you run your locomotive at high
speed. When smoke production wanes, add
more fluid (4 to 8 drops). An idle locomotive
will not smoke.
Smoke production is greater at higher
voltages and when the locomotive is pulling
a heavy load or a long consist.
Caution! Always keep a small amount of smoke fluid in the locomotive’s smoke
generator; the generator’s element can become damaged if operated without
smoke fluid. This is particularly true if your locomotive sits in neutral for an
extended period of time without smoke fluid in the generator.

Maintaining and servicing your set
10
During the course of normal operation, the lamp in your locomotive’s
headlight may require replacement.
Replacing this lamp requires the removal of
the boiler, partial disassembly of the drive
gear, and the soldering or splicing of two
wires. The replacement lamp is part no.
600-8516-009. We recommend that you
have the replacement done at your
authorized Lionel Service Center. Refer to
the Service Station list that is included with
this set.
Replacing your locomotive’s headlamp

11
Maintaining and servicing your set
During the course of normal operation, the lamp inside your Porthole Caboose may require replacement. Follow these steps and refer to Figure 6 as you replace the lamp.
1. Remove the screws from both ends of the car.
2. Remove the end platforms, then lift the body and window shell off of the frame, making
sure that the tabs at the bottom of the platform are free from the slots on the frame.
3. Pull the lamp out of the socket and replace it with part no. 600-0161-300.
4. Place the body back onto the frame and slide the end platforms back into place.
5. Complete the lamp replacement by installing the two end screws.
Window
shell
End platform
End platform
Lamp no. 600-0161-300
Replacing the lamp in your Porthole Caboose
Figure 6. Lamp replacement

Limited Warranty/Lionel Service
This Lionel product, including all mechani-
cal and electrical components, moving
parts, motors and structural components,
except for light bulbs, is warranted to the original
consumer-purchaser, for one year against origi-
nal defects in materials or workmanship when
purchased through an authorized Lionel mer-
chant.
This warranty does NOT cover normal wear
and tear, light bulbs, defects appearing in the
course of commercial use, or damage resulting
from abuse or misuse of the product by the pur-
chaser. Transfer of this product by the original
consumer-purchaser to another person voids this
warranty. Modification of this product voids this
warranty.
Any warranted product which is defective in
original materials or workmanship and is delivered
by the original consumer-purchaser to Lionel
L.L.C. or an authorized Lionel L.L.C. Service
Center, together with proof of original purchase
will, at the option of Lionel L.L.C., be repaired or
replaced, without charge for parts or labor. In the
event the defective product cannot be repaired, and
a replacement is not available, a refund of the
original purchase price will be granted. Any prod-
ucts on which warranty service is sought must be
sent freight or postage prepaid, as transportation
and shipping charges are not covered by the war-
ranty.
In no event shall Lionel L.L.C. be
liable for incidental or consequen-
tial damages.
Some states do not allow the exclusion or limi-
tation of incidental or consequential damages, so
the above exclusion may not apply to you.
This limited warranty gives you specific legal
rights, and you may have other rights which vary
from state to state.
Instructions for Obtaining Service
If service for this Lionel L.L.C. product is
required, bring the item, along with your dated
sales receipt and completed warranty information
to the nearest Authorized Lionel Service Center.
Your nearest Lionel Service Center can be found by
calling 1-800-4-Lionel, or by accessing our
Website at www.lionel.com.
If you prefer to send your product back to
Lionel L.L.C. for repair in Michigan, you must first
call 586-949-4100 or FAX [phone], or write
to Customer Service, P.O. Box 748, New Baltimore,
MI 48047-0748, stating what the item is, when it
was purchased and what seems to be the problem.
You will be sent a return authorization letter and
label to ensure your merchandise will be properly
handled upon receipt.
Once you have received your return authoriza-
tion and label, make sure that the item is packed
to prevent damage during shipping and handling.
We suggest that you use the product’s original
packaging. This shipment must be prepaid and we
recommend that it be insured.
Please make sure you have followed all of the
above instructions carefully before returning any
merchandise for service. You may choose to have
your product repaired by one of our Authorized
Lionel Service Centers after its warranty has
expired. A reasonable service fee will be charged.
Warranty Information
Please complete the information below and
keep it, along with your dated sales receipt. You
must present this and your dated sales receipt
when requesting warranty service.
Name ____________________________
Address____________________________
Place of Purchase ____________________
Date of Purchase ____________________
Product Number______________________
Product Description____________________
©2002 LIONEL LLC, CHESTERFIELD, MI 48051-1956
UNITED STATES OF AMERICA
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