Lissmac COMPACTCUT 201 P User manual

1/84
OPERATING MANUAL
FLOOR SAW
COMPACTCUT 201 P/PV/PL
COMPACTCUT 201 D
LISSMAC Maschinenbau GmbH
Lanzstrasse 4
88410 Bad Wurzach, Germany
Phone [phone] / 307-0
Fax [phone] / 307-500
[e-mail]
www.lissmac.com
EN

2/84

3/84
Legal notice The operating manual is valid for:
LISSMAC floor saw
•COMPACTCUT 201 P/PV/PL
•COMPACTCUT 201 D
Manufacturer:
LISSMAC Maschinenbau GmbH
Lanzstrasse 4
D - 88410 Bad Wurzach, Germany
Phone: [phone] / 307 – 0
Fax: [phone] / 307 – 500
[e-mail]
www.lissmac.com
Original operating manual
Issue date: 08-2021
Keep this Operating Manual for future use!
Transfer and reproduction of this operating manual in any form, as well as the use of its contents,
are forbidden without written consent.
All contraventions oblige the payment of damages. All rights reserved for registration of a patent,
utility model or design.

4/84
BASIC SAFETY INSTRUCTIONS
Warning information and symbols in this Manual
SIGNAL WORD
Type and source of danger
Consequences if not observed
Measures to take to avert the danger.
The signal word after the hazard symbol indicates the level of danger:
DANGER This indicates an extremely dangerous situation. If the situation is not avoided, it will likely result in fatal
injuries. The hazard symbol may give details of the danger.
WARNING
This indicates a potentially dangerous situation. If the situation is not avoided, it may result in fatal or
serious injuries. The hazard symbol may give details of the danger.
CAUTION This indicates a hazardous situation. If the situation is not avoided, it may result in moderate or minor
injuries. The hazard symbol may give details of the danger.
NOTICE This signal word indicates a situation that involves hazards for objects. If the situation is not avoided, it
may result in property damage. The signal word is used without a hazard symbol.
Important information is marked with an "i".
Request for the operator to take action:
The specific sequence of steps facilitates the proper and safe handling of the machine.
Instructions for the operator
The warning notices in this Manual cannot cover every possible hazardous situation.
LISSMAC cannot predict all possible hazards.
As with any other machine, the relevant safety rules and precautionary measures regarding procedure and
operation must be followed.

5/84
The following warning and safety instructions are used:
Read and follow the operating manual
Wear hearing protection
Wear eye protection
Wear gloves
Wear protective helmet
Wear suitable work clothes and wash dusty clothes
Attachment point for crane transports
Wear dust mask
Warning of extremely flammable fuel vapours
Warning of crushing hazard
Warning of suspended loads
Warning of serious cutting injuries from rotating saw blade.
Warning of serious crushing and cutting injuries from running belt drive
Warning of moving parts Wait until standstill.
Warning of ejected parts
Warning of cutting hazard at the rotating tool
Automatic start-up of the cutting tool upon start-up of motor
Warning of hot surfaces
Danger of suffocation due to toxic gases

6/84
Do not relocate the machine outside of the cutting zone while the saw blade is rotating.
Access by authorised personnel only.
Do not use pressure washers.
No smoking due to fire hazard
Harmful substances: Fine silica dust
Set ignition switch to 0
Work with rotating saw blade forbidden
Check the drive belts
Direction of travel of the saw blade
Sound-power level of the machine
Store and transport upright
Notice to prevent damage
Lashing point for vehicle transport
Visual inspection
Spray-on grease
Grease gun

7/84
OPERATING MANUAL
Preface This operating manual is designed to make it easy to familiarise yourself with the machine and use it
for its intended purpose.
The Operating Manual contains important information on how to operate the machine in a safe, proper
and economical manner. Compliance with it will help to avoid dangers, repair costs and downtimes and
increase the reliability and service life of the machine.
The operating manual is to be supplemented by instructions on the basis of existing national
regulations on accident prevention and environmental protection.
The operating manual must be available at the location of the machine at all times.
The operating manual must be read and used by everybody who undertakes work on the machine, for
example:
Operation, including setting, troubleshooting whilst operating, removal of production waste, care,
disposal of media and consumables
Maintenance, (servicing, inspection, repair) and/or transport
.
In addition to the operating manual and the binding regulations for accident prevention which apply in
the user's country and at the place of use, the acknowledged rules for safe and correct working
practice must also be observed.
Tools required A tool in the form of a saw blade is required for operating the floor saw. These tools can be purchased
from the manufacturer.
Other relevant documents Further documentation of the corresponding manufacturer of the individual components of the machine
is available to complete this Operating Manual:
Internal combustion engine operating manual
LISSMAC assumes no responsibility or liability for the completeness of this list.
Changes and reservations We have taken every effort to ensure that this operating manual is correct and up to date. In order to
maintain our technological lead, it may be necessary to make modifications to the product and to its
operation without notice. We accept no liability for faults, downtime and resulting damage.
Target group This Operating Manual is aimed at trained, skilled personnel in the fields of building mechanics,
concrete cutting technology, road construction, building construction and civil engineering.

8/84
Table of contents
1. Features & benefits........................................................................................................ 10
2. General safety instructions ........................................................................................... 11
2.1. Purpose; intended use .................................................................................................... 11
2.2. Organisational measures ................................................................................................ 12
2.3. Choice of personnel and qualification; fundamental obligations.................................... 13
2.4. Safety notes regarding the operating phases................................................................. 13
2.4.1. Transport, assembly, and installation .................................................................... 13
2.4.2. Commissioning.......................................................................................................14
2.4.3. Operation ............................................................................................................... 14
2.4.4. Relocating the floor saw........................................................................................15
2.4.5. Special work while using the machine .................................................................. 15
2.5. Note about particular risks .............................................................................................15
2.5.1. Dangers for the operator from the machine........................................................... 15
2.5.2. Dust........................................................................................................................16
2.5.3. Noise...................................................................................................................... 16
2.5.4. Exhaust fumes........................................................................................................ 16
2.6. Transport.........................................................................................................................16
2.7. Packing and Storage .......................................................................................................17
2.8. Environmental protection................................................................................................17
2.9. Disposal..........................................................................................................................17
3. Device Description......................................................................................................... 18
3.1. Names of the machine parts........................................................................................... 18
3.2. Technical Data................................................................................................................19
3.3. Sound power level .......................................................................................................... 20
3.4. Hand-arm vibration ......................................................................................................... 20
4. Commissioning............................................................................................................... 21
4.1. Connections and media .................................................................................................. 21
4.2. Water supply options......................................................................................................22
4.3. Refuelling........................................................................................................................ 23
4.4. Parking brake ..................................................................................................................24
4.5. Establish water supply.................................................................................................... 24
4.6. Adjusting the push handlebar .........................................................................................25
4.7. Setting the depth of cut, display..................................................................................... 25
4.8. Aligning the machine on the cutting line ........................................................................ 26
4.9. Saw blade installation / change ..................................................................................... 27
5. Transport ........................................................................................................................ 29
5.1. Transport position........................................................................................................... 29
5.2. Relocating using a crane................................................................................................. 30
5.3. Securing the machine for transport ................................................................................ 31
6. Operation........................................................................................................................ 32
6.1. Safety ............................................................................................................................. 32
6.2. Start preparations........................................................................................................... 33
6.3. Starting and stopping the CC201P/PL/OV motor............................................................. 34
6.4. Starting and stopping the CC201D motor ....................................................................... 36
6.5. Setup and relocation of the floor saw ............................................................................ 38
6.6. Cutting with the floor saw ..............................................................................................39
6.7. Safe parking of the machine........................................................................................... 39
7. Repairs............................................................................................................................ 40
7.1. Servicing .........................................................................................................................40
7.2. Drive belts....................................................................................................................... 41
7.3. Cleaning/changing the air filter CC201P/PV/PL .............................................................. 43
7.4. Cleaning/changing the air filter CC201D ........................................................................ 44
7.5. Checking the oil level...................................................................................................... 45
7.6. Changing the oil filter CC201D ....................................................................................... 45
7.7. Water extractor CC201D................................................................................................. 46
7.8. Lubrication points ...........................................................................................................47
7.9. Troubleshooting .............................................................................................................. 48
7.10. Maintenance plan......................................................................................................... 49
8. Tools ............................................................................................................................... 50
9. Warranty......................................................................................................................... 51

9/84
10. Spare parts................................................................................................................... 52

10/84
1.
FEATURES & BENEFITS
•Floor saw with a robust, compact design
•The saw blade is lowered and raised continuously via a threaded spindle, which prevents damage to the saw
blade
•Cutting depth display adjustable with all tool diameters
•A large water tank reduces work interruptions.
•The saw blade spraying ensures optimal cooling of the saw blade, achieving a higher saw blade tool life.
•Easy-to-open blade guard
•Service friendly – very good accessibility to the motor and to the cutting shaft
•Parking brake as standard
•Height adjustable handle with vibration damping for optimal adaptation to the user
CC 201 P/PV/PL CC 201 D

11/84
2.
GENERAL SAFETY INSTRUCTIONS
2.1. Purpose; intended use
The manufacturer and supplier do not accept any liability for incorrect or non-intended use. Any
modification to the machine not carried out by the manufacturer is forbidden. Changes due to
attachments or conversions to the floor saw are only to be carried out by the manufacturer with
written approval.
This machine has been built according to the state of the art and recognised safety regulations. Its use
can, nevertheless, result in hazards for life and limb of the user or third persons, as well as damage to
the machine and other material assets.
The machine must only be used if it is in technically perfect condition and for its intended use, with an
awareness of safety and potential dangers and as set out in the Operating Manual. In particular,
always resolve faults which may impair safety, or have them resolved, immediately.
Intended Use The LISSMAC floor saw is a type of floor cutting grinder and is designed exclusively for cutting joints
in concrete or asphalt. The floor saw may only be operated by one person. The operator must stay
behind the push rods when cutting. Any other use or use beyond this is deemed non-intended.
Proper use also includes compliance with the operating instructions and compliance with the
inspection and maintenance instructions.
Improper Use Foreseeable misuses / non-intended use:
•Cutting without blade guard
•Cutting without water
•Cutting on steep slopes
•The cutting of narrow radii
•Cutting loose material
•Cutting wood, plastics or metal
(except reinforced concrete)
•Design modifications which alter the safety or design type of the floor saw

12/84
2.2. Organisational measures
This Operating Manual must be kept within easy reach for everyone at the place of use.
Supplements to the operating manual include general statutory and other binding regulations for
preventing accidents and protecting the environment and must be obeyed.
Such regulations may also deal with, for example, the handling of hazardous substances, the wearing
of personal protective equipment and with road traffic regulations.
The personnel assigned to work on the machine must have read and understood the Operating
Manual, and especially the chapter on Safety instructions, before beginning the work. This applies in
particular to personnel becoming active at the machine only occasionally, e.g. maintenance personnel
Regularly check the safety- and hazard-aware work of the personnel in compliance with the
instructions in the Operating Manual.
Always use the necessary and stipulated personal protective equipment.
Observe all safety and hazard warnings on the floor saw, and maintain them in a legible condition.
Replace damaged or illegible safety and hazard warnings.
If there are any changes to the machine or operating behaviour which may affect safety, stop the
machine immediately and put up warning signs accordingly. Report the fault to the responsible
office/person.
Do not make any modifications through extensions or conversions without the manufacturer’s written
consent. The tool manufacturer’s instructions must be adhered to.
Use only checked original spare parts of the manufacturer.
Adhere to prescribed periods for inspection or those specified in the operating manual.
For the implementation of maintenance measures, workshop equipment appropriate for the work is
absolutely necessary.
Machines with internal combustion engines must not be used in closed rooms.
Always obtain detailed information on underground gas, electricity and telecommunications lines in
the cutting area and take appropriate precautions before cutting.

13/84
2.3. Choice of personnel and qualification; fundamental obligations
Operators must be aged 18 or above and they must be mentally and physically capable of operating
the floor saw. All persons must be instructed in the operation and be expressly assigned by the
employer with the operation of the floor saw.
Establish the responsibilities of the personnel for operation, set-up, service and repair.
Ensure that only trained and authorised personnel work with the machine.
The operator must wear personal protective equipment such as safety shoes, gloves, eye protection
and hearing protection which comply with the local safety regulations.
Tell people not working with the machine to leave the working area. Block access to the work area if
necessary.
The operator must ensure with all movements of the floor saw that he does not endanger himself and
other persons. All obstructions which hinder the work procedure or the implementation of the machine
must be cleared at the place of work.
Work on the electrical components of the machine may only be carried out by a certified electrician or
by persons who are being instructed in such work under the direction and supervision of a certified
electrician in accordance with regulations.
The operator must be named as the person responsible for traffic-related regulations and make it
possible for him to reject unsafe instructions by third parties.
Only allow personnel being trained, instructed or those completing an apprenticeship to work on the
machine under the constant supervision of an experienced person.
2.4.
Safety notes regarding the operating phases
2.4.1.
Transport, assembly, and installation
Transport, set-up and installation on/with the floor saw must only be carried out off when the ignition
switch is switched off.
Remove saw blade before transport.
Transport may only take place if all parts on the machine are tightly fastened and the dropping of
individual parts is impossible.

14/84
2.4.2. Commissioning
Check the direction of rotation when fitting the saw blade.
The cutting process must always take place in synchronism.
When fitting the saw blade, protect your hands from sharp edges.
Remove all obstacles from the cutting area and provide good lighting.
Conduct a visual inspection of the entire floor saw for any damage and defects. Separate check of the
protective devices.
Supply water for saw blade cooling.
Smoking is prohibited when refuelling the internal combustion engine.
Particular care should be taken when refilling the fuel tank. Engine parts that became hot during
operation pose a fire hazard.
Fuel must only be stored in approved containers.
The permissible speed of the tool must be equal to or greater than the maximum rated speed of the
cutting shaft.
Defective or broken tools must be replaced immediately.
2.4.3. Operation
Refrain from all methods of working which could pose a risk to safety.
Take measures to ensure that the floor saw is only used if it is safe and in functional condition.
Check the floor saw at least once per shift for external signs of damage and defects. Notify the
responsible place/person immediately when changes have occurred (including the operational
behaviour). If necessary, shut the machine down and secure it against being switched on again.
If the floor saw fails to work properly, shut it down immediately and secure it. Have faults eliminated
immediately. Electrical work must only be carried out by qualified electricians.
Only use suitable and tested tools.
To protect against acceleration, the depth adjustment of the saw blade must be moved slowly and in
steps into the ground. Any contact with the rotating tool must be avoided. Other people must keep a
safety distance of 1.5m away from the saw blade.
Cutting without the blade guard or drive belt cover is prohibited.
The operator must be protected from rotating parts.

15/84
2.4.4. Relocating the floor saw
The floor saw may only be relocated when the saw blade is stationary.
The internal combustion engine must be started and stopped from the side opposite to the saw blade.
The operator must only leave the floor saw once the parking brake is activated.
2.4.5. Special work while using the machine
Comply with the set-up, maintenance and inspection activities and intervals stipulated in this
Operating Manual, including information on the exchange of parts/furnishings. These activities must
only be carried out by authorised professionals.
When the floor saw has been shut down completely for maintenance and repair work, it must be
secured and marked to prevent it being accidentally switched on again.
Before cleaning, cover and seal all openings that cleaning products should not enter for safety and/or
functional reasons. Electric motors, switches, and connectors are particularly at risk. Remove the
covers/adhesive tape completely after finishing the cleaning work.
Always fasten screw connections securely after maintenance and repair work.
If safety devices must be dismounted for preparation, repair or maintenance of the machine, they must
be mounted and inspected immediately after the duties have been terminated.
2.5. Note about particular risks
2.5.1. Dangers for the operator from the machine
The internal combustion engine of the floor saw must only be used as intended:
Drive of the floor saw/ the saw blade are put into operation.
The outlet of the exhaust pipe must always point away from the operator.
Do not inhale exhaust fumes.
The exhaust system gets hot during operation. Avoid contact with it and wear protective equipment.

16/84
2.5.2. Dust
With work in confined spaces, observe existing national regulations where applicable.
An FFP2 half mask must be worn when working indoors.
To prevent dust formation during cutting, the saw blade must be continuously sprayed with water and
cooled. Do not eat, drink or smoke in the work area.
2.5.3. Noise
See Section 3.3
2.5.4. Exhaust fumes
Machines with internal combustion engine must not be operated in closed rooms.
2.6. Transport
Lifting tackle with sufficient carrying capacity must be used when moving with a crane. Examine the
lifting tackle for damage before it is used.
Secure the load reliably in accordance with the national regulations.
The engine of the floor saw must be switched off even for a minor change of location.

17/84
2.7. Packing and Storage
In order to ensure sufficient protection during dispatch and transport, the machine and its components
were packed carefully. The machine should be checked for damage upon receipt. The packing of the
device consists of recyclable materials. Place them into the containers provided for recycling so that
they can be recycled.
The machine may not be operated in case of damage. Damaged cables and plug connectors also pose
a safety risk and must not be used.
If the machine is not operated immediately after unpacking, it must be protected from moisture and
dirt.
2.8. Environmental protection
Packaging material, cleaning agents, used or remaining operating supplies, and unwrapped wear
parts, such as drive belts or engine oils, must be recycled in accordance with local environmental
regulations.
2.9. Disposal
Render the worn out devices unusable once the period of use has expired, and especially when there
are malfunctions.
Dispose of the machine according to the environmental regulations valid in your country.
Electrical waste must not be dumped in general waste. Take the machine to a central collection point.

18/84
3.
DEVICE DESCRIPTION
3.1. Names of the machine parts
Pos. 1 Handwheel for setting the depth of cut
Pos. 2 Handwheel lock
Pos. 3 Water tank
Pos. 4 Attachment point for lifting gear
Pos. 5 Drive motor
Pos. 6 Steering rod
Pos. 7 Blade guard
Pos. 8 Drive belts cover
Pos. 9 Parking brake
Pos. 10 OFF switch
Pos. 11 Handlebar (height-adjustable and with vibration damping)
1
2
3
5
6
7
8
4
9
10
11

19/84
3.2. Technical Data
COMPACTCUT 201 P COMPACTCUT 201 PL COMPACTCUT 201 PV COMPACTCUT 201 D
Max. cutting depth 200 mm
Max. saw blade diameter 500 mm
Saw blade holder 25,4 mm
Saw blade speed 2500 1/min 2.400 1/min 2700 1/min
Weight 108 kg 110 kg 126 kg
Water tank volume 30 litres
Drive motor Single-cylinder Honda Single-cylinder Loncin Single-cylinder B&S
Vanguard Single-cylinder Kohler
Power (kW/HP) 8,7 kW / 11,8 HP 8,2 kW / 11,1 HP 10,4 kW / 14,1 HP 7,4 kW / 10,0 HP
Fuel Unleaded petrol (95 octanes) Low-sulphur diesel (ULSD)
Cooling Air cooled
Dimensions in operation L/W/H Max 1195/620/1010 mm
1195 mm
1010 mm
620 mm

20/84
3.3. Sound power level
WARNING
Danger of hearing damage
Wearing hearing protection is mandatory for sound power levels above 85 dB (A).
Wear your personal hearing protection.
The values given are the noise exposure at the operator’s workstation, and the sound-power level of the
floor saw.
The emission sound pressure at the workstation is LpA 92 dB(A).
The guaranteed sound power level is:
COMPACTCUT 201 P/PL/PV
110 dB(A)
COMPACTCUT 201 D
110 dB(A)
The values have been determined by sound emission measurement.
The test was carried out on the largest approved saw blade of the floor saw under load.
Measuring tolerances:
2.5 dB for the A-weighted sound-power level
4 dB for the A-weighted emission sound-power level
The emission sound-power measurements were carried out in conformity with Regulations
EN ISO 3744, EN 13862 and Directive 2000/14/EC.
3.4. Hand-arm vibration
WARNING
Vibration hazard
Vibration can lead to bone or joint damage as well as circulatory disorders.
Take regular breaks when working with the machine.
The specified value was determined with the maximum saw blade diameter of 500 mm.
The impact may be inversely proportional to the weight of the operator.
Vibration total value:
COMPACTCUT 201 P/PL/PV a
HV
6.0 m/s2
COMPACTCUT 201 D a
HV
3.0 m/s2
The following regulations were followed when taking the measurements:
EN ISO 5349, VD 2057 Part 2, 2002/42/EC Directive.