Lissmac COMPACTCUT 201 P User manual

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OPERATING MANUAL
FLOOR SAW
COMPACTCUT 201 P
LISSMAC Maschinenbau GmbH
Lanzstrasse 4
D-88410 Bad Wurzach
Telephone [phone] / 307 - 0
Fax [phone] / 307 - 500
[e-mail]
www.lissmac.com
EN

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Imprint This operating manual is for:
LISSMAC floor saw
•COMPACTCUT 201 P
Company headquarters:
LISSMAC Maschinenbau GmbH
Lanzstraße 4
D - 88410 Bad Wurzach, Germany
Phone: [phone] / 307 – 0
Fax: [phone] / 307 – 500
[e-mail]
www.lissmac.com
Original operating manual
Issue date: 04-2020
Save this manual for future reference!
Distribution and duplication of this manual in any form, or use of the content are prohibited unless
permitted in writing.
Violations shall be subject to compensation. All rights reserved for patents and registered designs or
design patents.

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GENERAL SAFETY NOTES
Warning notices and symbols in this manual
SIGNAL WORD
Type and source of the hazard
Consequence of non-compliance.
Action to avert the danger
The signal word after the hazard symbol indicates the level of danger:
DANGER
This signal word indicates an extremely dangerous situation. If the situation is not avoided, it
will result in fatal injuries. The hazard may be specified on the danger symbol.
WARNING
This signal word indicates a potentially dangerous situation. If the situation is not avoided,
fatal or serious injuries could result. The hazard may be specified on the danger symbol.
CAUTION
This signal word indicates a dangerous situation. If the situation is not avoided, medium and
minor injuries result. The hazard may be specified on the danger symbol.
NOTICE
This signal word indicates a situation, which contains dangers to physical objects. If the
situation is not avoided, damages to property result. The signal word is given without a danger
symbol.
Important information is marked with an “i”.
Request for operator action:
The specified sequence of actions facilitates orderly and safe handling of the machine.
Instructions to the operator
The warnings in this manual cannot cover all possible hazard scenarios.
LISSMAC cannot foresee every potential hazard.
Appropriate safety rules and precautions with respect to working methods and operation must
be implemented, as with any other machine.

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Warning and safety notices:
Read the operating manual
Wear hearing protection
Wear safety goggles
Wear gloves
Wear a protective helmet
Wear suitable work clothes and wash dusty clothes
Lifting point
Wear a dust mask
Highly flammable fuel vapors
Crush hazard
Suspended loads
Danger of cuts and amputation through rotary cutting tools
Risk of being pulled in by open belt drive
Wait for all parts to stop moving.
Danger due to ejected parts
Risk of cuts on rotating tool
Automatic start of cutting tool when starting the engine
Hot surfaces

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Suffocation hazard from of toxic exhaust fumes
Do not relocate the machine while the tool is rotating
No use by unauthorized persons
Do not use high-pressure cleaners
No smoking
Hazardous material: fine silica dust
Set ignition switch to OFF / 0
Do not perform maintenance while the engine is running
Check v-belt tension
Rotation direction of diamond blade
Sound power level of the machine
Only store and transport the unit in an upright position
Instructions for avoiding damage to the equipment
Lashing point
Visual inspection
Spray-on grease
Grease gun

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OPERATING MANUAL
Preface This operating manual makes it easier to become acquainted with the machine and make full use of it
as intended.
The operating manual contains important information on how to operate the machine safely, properly
and economically. Following it will help to prevent hazards, avoid repair costs and downtimes, and
increase the reliability and service life of the machine.
The operating manual should be supplemented by instructions based on existing national accident
prevention and environmental protection provisions.
The operating manual must be constantly available at the place of use of the machine.
The operating manual must be read by every person who works with or on the machine and the
provided instructions must be followed, e.g.:
operation, including set-up, rectification of faults during the work routine, removal of production
waste, maintenance, disposal of operating and auxiliary materials
Maintenance (servicing, inspection, repair) and/or
Transportation.
In addition to the operating manual and the binding accident prevention regulations applicable in the
user's country and at the place of use, the acknowledged rules for safe and correct working practices
must also be observed.
Required tool: A tool in the form of a saw blade is required to operate the floor saw. These tools can be purchased
from the manufacturer.
Further Documentation In addition to this operating manual, further documentation is available from the respective
manufacturer of individual machine components:
Internal combustion engine operating instructions
LISSMAC assumes no responsibility or liability for the completeness of further documentation.
Changes and reservations We strive to keep this operating manual correct and up to date. In order to maintain our technological
advance, it may be necessary to make changes to the product and its operation without advance
notice. We assume no liability for disruptions, downtime and damages that thereby result.
Target group These operating instructions are aimed at semi-skilled and trained personnel in the fields of structural
mechanics, concrete cutting technology, road construction, and civil engineering.

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Table of contents
1. Properties & Advantages ................................................................................................ 9
2. General safety................................................................................................................ 10
2.1. Intended use policy .........................................................................................................10
2.2. Organizational measures.................................................................................................11
2.3. Choice of personnel and qualifications; fundamental obligations ..................................12
2.4. Safety notices regarding the operating phases...............................................................12
2.4.1. Transport, assembly and installation .....................................................................12
2.4.2. Commissioning.......................................................................................................13
2.4.3. Operation................................................................................................................13
2.4.4. Relocating the floor saw ........................................................................................14
2.4.5. Special work in the context of using the machine..................................................14
2.5. Note relating to special types of danger.........................................................................14
2.5.1. Risks to the operator from the machine .................................................................14
2.5.2. Dust........................................................................................................................15
2.5.3. Noise......................................................................................................................15
2.5.4. Exhaust fumes........................................................................................................15
2.6. Transport.........................................................................................................................15
2.7. Packaging and storage....................................................................................................16
2.8. Environmental protection ................................................................................................16
2.9. Disposal ..........................................................................................................................16
3. Machine description...................................................................................................... 17
3.1. Denomination of machine parts ......................................................................................17
3.2. Technical data.................................................................................................................18
3.3. Sound power level ..........................................................................................................19
3.4. Hand-arm vibration .........................................................................................................19
4. Commissioning............................................................................................................... 20
4.1. Connections and Consumables .......................................................................................20
4.2. Water supply options......................................................................................................20
4.3. Refueling.........................................................................................................................21
4.4. Parking brake ..................................................................................................................22
4.5. Establish water supply....................................................................................................22
4.6. Pushbar setup .................................................................................................................23
4.7. Depth adjustment and indicator......................................................................................23
4.8. Aligning Machine with cut line.......................................................................................24
4.9. Installing/replacing the saw blade (tool).........................................................................25
5. Transport........................................................................................................................ 27
5.1. Transport position ...........................................................................................................27
5.2. Lifting by crane................................................................................................................28
5.3. Tie down for transport.....................................................................................................29
6. Operation........................................................................................................................ 30
6.1. Safety..............................................................................................................................30
6.2. Start preparations ...........................................................................................................31
6.3. Starting and Stopping the Engine ...................................................................................32
6.4. Relocating the floor saw .................................................................................................34
6.5. Cutting with the Floor Saw .............................................................................................35
6.6. Secure parking of machine..............................................................................................35
7. Servicing ........................................................................................................................ 36
7.1. Maintenance...................................................................................................................36
7.2. Belt drive.........................................................................................................................37
7.3. Air Filter Maintenance ....................................................................................................39
7.4. Oil level check.................................................................................................................39
7.5. Lubrication points............................................................................................................40
7.6. Troubleshooting ..............................................................................................................41
7.7. Maintenance Plan ...........................................................................................................42
8. Tools ............................................................................................................................... 43
9. Warranty ........................................................................................................................ 44
10. Spare parts................................................................................................................... 45

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1.
PROPERTIES & ADVANTAGES
•Floor saws in robust and compact design
•Stepless lowering and lifting of the saw blade via a threaded spindle avoids damage to the saw blade
•Cutting depth display adjustable to all tool diameters
•A large water tank reduces work interruptions
•Saw blade spraying ensures optimum cooling of the saw blade, thus achieving longer service life of the saw
blades
•Hinged blade guard
•Service-friendly – good access to the motor and the cutting shaft
•Parking brake as standard
•Height-adjustable, vibration-dampening handles, for optimal adaptation to the user

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2.
GENERAL SAFETY
2.1. Intended use policy
The manufacturer and supplier assume no liability for inappropriate use or usage other than the
intended use. No alterations may be made to the machine unless carried out by the manufacturer.
Changes resulting from extensions or conversions to the floor saw may only be executed with written
permission of the manufacturer.
The machine is designed and built to the state-of-the-art and the acknowledged safety regulations.
Nevertheless, there may be dangers to life and limb for the user or third parties, damages to the
machine or other property items.
The machine may only be used when it is error-free, in the intended manner, in a safety-conscious and
risk-aware manner and in accordance with the operating manual. In particular, faults which can affect
safety must be corrected immediately.
Intended use The LISSMAC floor saw is a Floor cutting-off machine and is exclusively designed for wet-cutting
joints in concrete or asphalt. Cutting requires a tool in the form of a diamond saw blade. The floor saw
may only be operated by one person. The operator must remain behind the handles while cutting. Any
use above and beyond is deemed unintended.
Intended use also includes compliance with the operating manual and compliance with the inspection
and maintenance manual.
Non-intended use Foreseeable misapplications / non-intended use:
Cutting without the blade guard
Cutting without water
Cutting steeply sloped areas
Cutting tight radii
Cutting loose material
Cutting wood, plastic or metal
(other than reinforcement or armoring in concrete)
Structural modifications which alter the floor saw safety or design

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2.2. Organizational measures
This operating manual must be kept within easy reach for everybody at the place of use.
Supplements to the operating manual include general statutory and other binding regulations for
preventing accidents and protecting the environment and must be obeyed.
Similar obligations may also arise in relation to e.g. handling hazardous substances, wearing personal
protective equipment, road traffic regulations.
The personnel contracted to carry out tasks involving the machine must have read and understood the
operating manual before starting work, in particular the section Safety Notices. This particularly
applies to personnel who only work on the machine occasionally, for example maintenance personnel.
Regularly check that the personnel is working in a safety and danger-conscious manner in accordance
with the instructions given in the operating manual.
Always use the required and mandatory, personal protection equipment.
Observe all safety and danger notices on the floor saw and keep them in a legible state.
Replace damaged safety and danger notes or those which have become illegible.
In the event of safety-relevant changes to the machine or in its operational behavior, shut the machine
down immediately with and label it accordingly. Report the fault to the responsible place/individual.
Do not implement any extensions or modifications to the cutter without written permission from the
manufacturer. The tool manufacturer’s instructions must be observed.
Only use tested original spare parts from the manufacturer.
Adhere to inspection periods as prescribed or indicated in the manual.
To carry out maintenance activities, it is essential to have an appropriately equipped workshop.
Machines with combustion engines must not be used indoors.
Before cutting, always obtain detailed information regarding hidden gas, electricity or
telecommunication lines in the cutting area, and take the appropriate cautionary measures.

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2.3. Choice of personnel and qualifications; fundamental obligations
Operators must be at least 18 years of age and mentally and physically capable of operating the floor
saw. All persons must be instructed in the operation and be expressly assigned, in writing by the
employer, to operate the floor saw.
Specify the responsibilities of the personnel for operation, set-up, maintenance and repair.
Ensure that only trained and expressly assigned personnel is working on the machine.
The operator must wear personal protective equipment such as safety shoes, gloves, goggles and
hearing protection that comply with the local safety regulations.
Direct any persons not working with the machine to leave the work area. If necessary, cordon off the
working area.
If the floor saw is in motion, the operator must ensure he does not endanger himself and other
persons. All obstructions at the place of work which hinder the work procedure or the use of the
machine must be removed.
Work on the machine’s electrical equipment may only be carried out by a qualified electrician or by
trained personnel under the management and supervision of a qualified electrician and in compliance
with the electronic regulations.
The operator must be specified as the responsible party with respect to traffic regulations, and must
be authorized to refuse to execute third-party instructions that violate safety regulations.
Only allow personnel being trained, instructed or those completing an apprenticeship to work on the
machine under the constant supervision of an experienced person.
2.4. Safety notices regarding the operating phases
2.4.1. Transport, assembly and installation
Transport, assembly and installation of the floor saw may only be executed with the ignition switch in
the OFF position.
Remove diamond blade prior to transport.
The machine may only be transported when all parts have been tightened and individual parts cannot
fall off.

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2.4.2. Commissioning
Observe the cutting direction of the diamond blade when installing.
All cuts are performed as down-cuts.
When fitting the saw blade, protect your hands from sharp edges.
Clear all obstacles from the cutting area and provide good lighting.
Supply water for saw blade cooling.
Smoking is prohibited when refueling the internal combustion engine.
Particular care should be taken during refueling. Engine parts that became hot during operation pose a
fire hazard.
Fuel must only be stored in approved containers.
The permissible speed of the tool must always match or exceed the maximum nominal speed of the
cutting shaft.
Defective or broken tools must be replaced immediately.
2.4.3. Operation
Refrain from any unsafe working procedures.
Implement measures to ensure the floor saw is only used if it is safe and functional.
Check the floor saw for outwardly recognizable damage and defects prior to every shift! Notify the
responsible place/person immediately of any changes (including the operational behavior)! Switch off
the machine immediately if necessary and secure it against restarting.
In the event of malfunctions, shut down and secure the floor saw immediately! Have faults repaired
immediately. Electrical work may only be carried out by trained electrical personnel.
Only use appropriate, tested tools.
To protect against acceleration, the saw blade depth feed must be driven into the substrate slowly and
in steps. Avoid any contact with the rotating tool. Maintain a safety distance of 1.5m from the saw
blade.
Do not cut without a blade guard or belt guard.
The operator must be protected from rotating parts.

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2.4.4. Relocating the floor saw
The floor saw may only be relocated when the saw blade is stopped.
The combustion engine must be started and stopped on the side facing away from the saw blade.
Before leaving the machine the operator has to activate the parking brake.
2.4.5. Special work in the context of using the machine
Comply with the dates and activities for configuration, maintenance and inspection as prescribed in this
operating manual, including the details regarding replacement of parts/partial equipment. These
activities may be only be carried out by authorized expert personnel.
Perform lockout/tagout if the floor saw has been shut down for maintenance and repair work, to
prevent it being switched on again unexpectedly.
Before cleaning, all openings into which cleaning products must not ingress for safety and/or functional
reasons, must be covered and sealed. Electric engines, switches and plug cords are particularly at risk.
Remove covers/tape completely after finishing the cleaning work.
Always tighten loosened screw connections during maintenance and repair work.
If it is necessary to disassemble safety features for start-up, maintenance or repair, these devices must
be reassembled and checked immediately after finishing maintenance and repair work!
2.5. Note relating to special types of danger
2.5.1. Risks to the operator from the machine
The engine on the floor saw may only be operated for the intended use:
Floor saw blade drive
The outlet of the exhaust pipe must always point away from the operator.
Do not inhale exhaust gases.
The exhaust system becomes hot during operation. Avoid contact and wear protective equipment.

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2.5.2. Dust
When working in enclosed areas observe any existing national regulations.
For indoor cutting the use of an APF 10 (N-95) half mask is mandatory.
To prevent dust formation while cutting, the saw blade must be continuously sprayed with water.
Do not eat, drink or smoke in the work area.
2.5.3. Noise
See Section 3.3
2.5.4. Exhaust fumes
Machines with internal combustion engine must not be operated in confined areas.
2.6. Transport
When moving with a crane, slings with sufficient lifting capacity must be used. Check slings for
damage beforehand.
Secure the load properly in compliance with national regulations.
The motor of the floor saw must be switched off even if the floor saw is repositioned.

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2.7. Packaging and storage
In order to ensure sufficient protection during dispatch and transport, the machine and its components
have been carefully packed. On receipt of the machine, it should be checked for damage. The device
packaging consists of recyclable materials. Please place these into the appropriate collection
containers, so that they can be recycled.
If there is any damage, the machine must not be operated. Damaged cables and plug connections also
pose a danger and may not be used.
If the machine is not operated immediately after unpacking, it must be protected from humidity and
dirt.
2.8. Environmental protection
Packing material, cleaning agents, used or residual operating materials, and unpacked wear parts
such as drive belts or engine oils must be sent for recycling in line with the applicable environmental
protection provisions for the place of use.
2.9. Disposal
When the device reaches the end of its service life, in particular if malfunctions occur, render the
worn-out device unusable.
Dispose of the device according to the national or local environmental protection legislation.
Electrical waste may not be disposed of with household waste. Take the disused device to a central
collection point.

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3.
MACHINE DESCRIPTION
3.1. Denomination of machine parts
Pos. 1 Handwheel for cutting depth adjustment
Pos. 2 Handwheel locking device
Pos. 3 Water tank
Pos. 4 Lifting point
Pos. 5 Engine
Pos. 6 Pointer
Pos. 7 Blade guard
Pos. 8 Belt guard
Pos. 9 Parking lock
Pos. 10 Emergency Stop Button
Pos. 11 Handlebar (vibration-dampened and height-adjustable?)
1
2
3
5
6
7
8
4
9
10
11

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3.2. Technical data
COMPACTCUT 201 P
1-Cylinder Honda
COMPACTCUT 201 P
1-Cylinder Loncin
max. Cutting depth 200 mm
max. Diamond blade diameter 500 mm
Blade arbor 25,4 mm
Blade RPM 2300 1/min
Weight 108 kg 108 kg
Water tank capacity 30 Liter
Engine 1-Zylinder Honda 1-Zylinder Loncin
Power (kW/PS) 8,7 kW / 11,7 PS 8,2 kW / 11,1 PS
Fuel Petrol unleaded (ROZ 91)
Cooling Air-cooled
Dimension during operation
L/W/H 1100/620/1020 mm
1040 mm
1055 mm
620 mm

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3.3. Sound power level
WARNING
Danger of hearing damage
As from a sound power level of 85 dB (A), wearing ear protectors is mandatory.
Where your personal hearing protection.
This specification defines the volume of the noise relative to the operator's workplace and the sound
power level of the floor saw.
The emissions sound pressure at the workplace is LpA 92 dB(A)
The guaranteed sound power level is:
COMPACTCUT 201 P
110 dB(A)
The values are found by measuring the sound emissions.
The test was performed with a load using the largest permissible saw blade in the floor saw.
Measurement tolerances:
2.5 dB for the evaluated sound power level
4 dB for the evaluated emission sound pressure level
The emissions sound pressure level was determined in accordance with the EN ISO 3744 and EN 13862
standards and EC Directive 2000/14/EC.
3.4. Hand-arm vibration
WARNING
Danger due to vibration
Vibrations can cause damage to bones or joints and circulation problems.
Take regular breaks when working with the machine
The specified value was determined using the maximum saw blade diameter.
The effects can be inversely proportional to the weight of the operator.
Vibration total value:
COMPACTCUT 201P aHV 6,0 m/s2
The following standards were observed during measurement:
EN ISO 5349, VD 2057 Sheet 2, Directive 2002/42/EC.

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4.
COMMISSIONING
4.1. Connections and Consumables
Motor oil The engine is filled by the manufacturer with SAE 10W-30 engine oil.
Only use engine oil of service class API, MS, SD, SE or better approved by the manufacturer.
The specifications and quality requirements are contained in the engine operating manual.
Fuel The floor cutter must be filled with unleaded, sulphur-free petrol according to DIN EN 228 (ROZ 95 octane).
The engine can also be operated with E10 fuel.
The specifications and quality requirements are contained in the fuel engine operating manual.
Grease points Only use quality grease on the grease nipple. The grease used on the floor saw bears the designation
"Energrease LS2 BP".
(Lithium saponified multi-purpose grease of NLGI Class 2 according to DIN 51818 / NLGI GC - LB Grade 2)
Water supply The water tank may only be filled with clean water.
The water pressure in the supply line must not exceed 5 bar.
If necessary, connect a pressure reducer upstream.
This information refers to the usual operating and environmental conditions.
Other specifications may be required for use under extreme climatic conditions.
4.2. Water supply options
Supply via tank (30l / 8gal)
Flow rate is controlled via the ball valve at the blade guard.
Hose connection