Lissmac LWSH 1201 User manual

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OPERATING MANUAL
WALL SAW hydraulic
LWSH1201
LISSMAC Maschinenbau GmbH
Lanzstrasse 4
D-88410 Bad Wurzach
Telefon [phone] / 307-0
Telefax +49 (0) 7564 / 307-500
[email protected]om
www.lissmac.com
CONSTRUCTION TECHNOLOGY

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Page 3
Safety
DANGER
Failure to comply with the safety instructions may result in serious injury or even death.
Ensure that the safety instructions have been read and understood in full.
DANGER
Cuts from the saw blade.
Always wear protective gloves when working on the wall saw, particularly when working on
the saw blade.
Always use the blade guard when operating the wall saw.
DANGER
Serious injury or material damage as a result of uncontrolled movements of the wall saw.
Never connect or disconnect hoses while the drive unit is running.




1

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Description
Wall saw system
Wall saw für professional use. Not suitable for use in explosion hazard environments.
Wall saw
Components
1 Feed motor, swivel 6 Blade drive motor
2 Blade guard holder 7 Saw blade holder
3 Water connection 8 Name plate
4 Feed motor, travel 9 Chassis
5 Lock unit 10 Belt swivel arm
2
10 9
8
Typ
Masch.- Nr.
Gewicht.
Index
Baujahr
31
56
4
72
10 9
8
Typ
Masch.- Nr.
Gewicht.
Index
Baujahr
31
56
4
7
2
2.1
2.2

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Assembly / disassembly
Place the wall saw on the guide rail
1.
2.
3
3.1

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Adjustment of the closure
A: Rotate as far as the stop.
B: Rotate back two notch positions.
Release the closure
Perform the remaining assembly steps in reverse order.
1.
2.
click
click
AB
click
click
AB
3.2
3.3

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Mount the drive motor
Mount the saw blade
DANGER
It can cause death or serious injury if the saw blade ies away.
Only use original screws and bolts.
DANGER
Serious injury can be caused by sudden start-up of the saw blade.
Switch o the drive unit before working on the saw blade.
Depressurize the hoses.
Fixing saw blade in position
The direction of rotation of the saw blade must match the direction of rotation of the machine.
Correct alignment: Countersinking of the fastening bores against the blade cover.
For normal cuts





A
CB
A
CB
A
B
C
A
B
C
3.4
3.5
3.5.1

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For ush cuts
Mount the blade guard
C
D6x
A
B6x
C
D6x
A
B6x
3.6

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Connecting the wall saw to the drive unit
The drive unit is isolated from the power supply.
Couplings are clean.
Hoses are undamaged.




3.7

Page 10
Servicing and maintenance
Lubricate lock unit
1 Grease nipple

11
4
Maintenance and servicing table
Before every commissioning At end of work Weekly Yearly After faults After damage
Wall saw Retighten loose bolts, screws and nuts
(refer to the tightening torque speci-
cations)
X X X
Prism guides Check for wearX
Replace before the anchoring screws
of the guide prisms touch the rail or
the chassis touches the rail
X
Y-guides Apply 2-3 applications of grease to
the lubricating nipples
X
Couplings Check for leak-tightness and damage
and replace as required
X
Swivel arm Clean with waterX
Check the saw blade uptake for wearX X X
Feed motor Check cleanliness and leak-tightnessX X X X
Drive motor Check cleanliness and leak-tightnessX X X X
Water economy Check water line for cleanliness and
leak-tightness
X X X
Blow out waterX
Saw blade Clean with waterX
Check for wearX X X X
Service To be performed by LISSMAC or an
authorised workshop
After 100 / 300 / 500 / 700 hours
4.1

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Technical data
Dimensions
Dimensions (* with ush cutting ange)
Design
Design
Parameter Value
Construction Cast aluminium / steel
Rotatable swivel arm 360°
Power transmission toothed belt
Blade drive transmission 1:2
Lock unit Low-wearing, suitable for all VS and VAS rails
Rail mounting Locking and securing function at the prism guide
Blade drive motor Secured by means of quick-release device (hydraulic motor size 2)
Feed motor Gerotor
Flush cutting Special ange (+15 mm)
Normal cutting: Standard blade hub with blade cover
Water Water connection on chassis
360°
360
560 240 (255)*
140 (155)*
460
600
455
195290
360°
360
560 240 (255)*
140 (155)*
460
600
455
195290
5
5.1
5.2

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Weight
Weight
Parameter Value
Wall saw head, incl. feed motors without blade drive motor 27 kg
Blade drive motor, size 2 5.5 kg
Blade drive motor
Blade drive motor
Parameter Value
Hydraulic motors 1100 to 3333 rpm.
Size 2
Absorption volume 12 to 30 cm3
Transmission ratio 1:2
Operating pressure max. 260 bar
Type External geared motor
Rotational speeds, hydraulic motors for wall saws
cm3
12
cm3
16
cm3
18
cm3
22
cm3
26
cm3
30
l/min 33 2750 2063 1833 1500 1269 1100
l/min 40 3333 2500 2222 1818 1538 1333
l/min 45 3750 2813 2500 2045 1731 1500
l/min 50 4167 3125 2778 2273 1923 1667
l/min 60 5000 3750 3333 2727 2308 2000
Operation possible Operation not possible
5.3
5.4

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Feed motor, travel
Feed motor, travel
Parameter Value
Hydraulic motors 187 rpm
Type Gerotor
Operating pressure max. 120 bar
Output torque 50 Nm
Feed force 6,000 N
Feed Toothed wheel on rail
Feed motor, swivel
Feed motor, swivel
Parameter Value
Hydraulic motors 187 rpm
Type Gerotor
Operating pressure max. 120 bar
Output torque 50 Nm»
Swivel range (swivel arm) 360°
Feed force 3,000 N
Saw blades
Saw blades
Parameter Value
Saw blade max. Ø 1,200 mm
Fully detachable saw blade Ø 900 mm
Blade holder Ø 60 mm
Blade ange mounting at wall saw xed
Saw blade xing on blade ange central screw
Saw blade xing (ush cuts) 6 countersunk head screws
reference circle 130 mm
Blade cover mounting on blade ange 1 hexagonal bolt
Blade ange Ø 165 mm
Cutting depth Ø 800 mm 310 mm
Ø 900 mm 360 mm
Ø 1000 mm 410 mm
Ø 1200 mm 510 mm
5.5
5.6
5.7

Page 14
Lubricants, uids and sealants
Lubricants, uids and sealants
Parameter Value
Lubricating grease (lock unit) Penetration 265 to 295
NLGI 2
Connectable drive units
The wall saw must only be operated with the coordinated drive units from LISSMAC.
Drive unit power requirements:
Parameter Value
Minimum output: 12 kW (max. operating pressure 260 bar)
Maximum performance 20 kW (max. operating pressure 260 bar)
Water connection
Parameter Value
Pressure 2 to 6 bar
Quantity At least 6 l/min
Max. temperature 25 °C
5.8
5.9

Translation of the original declaration of conformity
This EC Declaration of Conformity isvalid for the following machine:
LISSMAC wall saw LWSH1201.
This declaration relates exclusively to the machine in the state in which it was placed on the
market, and excludes components which are added and/or operations carried out subsequently by
the final user. It is confirmed that the machine conforms to the relevant provisions of Directive
2006/42/EC and 2004/14/EC.
Manufacturer: LISSMAC Maschinenbau GmbH
Lanzstrasse 4
D-88410 Bad Wurzach
Machine description: The wall saw LWSH1201is designed exclusively for professional applications of cutting
concrete and masonry. It isnot suitable for us in explosive atmospheres. Dry cutting requires a
dust extraction system. The saw may only be used with diamond saw blades with a maximum
diameter of 48” (1200 mm)
LWSH 1201
Cutting depth, max. 20” (510mm)
Saw blade diameter, max. 48” (1200 mm)
Saw blade arbor 60 mm
Drive Hydraulic motor
Power rating 20 kW at 260 bar
IP class IP 67
Weight Saw unit 59,5 lbs (27kg)
Weight Motor unit 12 lbs (5,5 kg)
Harmonised standards: EN 12100-1
EN 12100-2
EN 294
EN 982
2006/42/EG
Legally binding
representative:
LISSMAC Maschinenbau GmbH
Lanzstrasse 4
88410 Bad Wurzach
Tel.: [phone] - 0
Fax: [phone] - 500
Mail: [email protected]
www.lissmac.com
Bad Wurzach, dated 06/17/2022
.......................................................
Dr. Hinrich Dohrmann
(General Manager)