Lissmac ATS 350 B 120 User manual

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ig
OPERATING INSTRUCTIONS
MASONRY SAW
ATS 350 B 120
LISSMAC Maschinenbau GmbH
Lanzstrasse 4
D-88410 Bad Wurzach
Phone [phone] / 307 - 0
Telefax +49 (0) 7564 / 307 - 500
[e-mail]
www.lissmac.com
EN

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Imprint The operating instructions apply to:
LISSMAC masonry saw
•ATS 350 B 120
Corporate headquarters:
LISSMAC Maschinenbau GmbH
Lanzstraße 4
D - 88410 Bad Wurzach
Phone: [phone] / 307 – 0
Fax: [phone] / 307 – 500
[e-mail]
www.lissmac.com
Translations of the original operating instructions
as of: 08-2018
Passing on and reproduction of these operating instructions in any form, as well as use of the
contents, are prohibited unless permitted in writing.
Violations obligate to damages. All rights are reserved for the case of
patent, utility sample or design patent entry.

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BASIC SAFETY INSTRUCTIONS
Warning notices and symbols in this operating manual
SIGNAL WORD
Type and source of danger
Consequences of non-compliance
Actions to avert the danger.
The signal word behind the danger symbol indicates the degree of danger:
DANGER
This signal word signifies an extremely dangerous situation. If the situation is not avoided, fatal injuries
will result. The danger symbol can specify the danger.
WARNING
This signal word signifies a potentially dangerous situation. If the situation is not avoided, fatal or serious
injuries can result. The danger symbol can specify the danger.
CAUTION
This signal word signifies a dangerous situation. If the situation is not avoided, medium to slight injuries
will result. The danger symbol can specify the danger.
NOTICE
This signal word signifies a situation which presents risks to objects. If the situation is not avoided,
property damage will result. The signal word is present without a danger symbol.
Import information is denoted by "i".
Handling information for operators:
The defined sequence of the handling steps makes proper and safe handling of the machine easier.
Handling instructions for the operator.

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The following warning and safety symbols were attached on the machine:
This symbol indicates the reference to the operating manual
Wear safety goggles and ear protection
Wear safety gloves
Warning: dangerous electrical voltage
Warning: rotating saw blade
This symbol indicates:
Working on the blade guard is prohibited when the saw blade is running
Open water tap when sawblade is running
High-pressure washing is prohibited
This symbol indicates the noise power level of the machine
Before working on live parts of the power plug must be pulled

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OPERATING INSTRUCTIONS
Preface These operating instructions are to make it easier to get to know the machine and to use
its intended usage options.
The operating constructions contain important notes for operating the machine safely,
properly and economically efficiently. Their observation helps avoid dangers, repair costs
and failure times and to increase the reliability and service life of the machine.
The operating instructions must be supplemented by instructions based on present
national provisions on accident prevention and environmental protection.
The operating instructions must be available at the site of use of the machine at all times.
The operating instructions must be read and applied by every person charged with work at
the machine, e.g.,
•operation, including equipment, troubleshooting in the work progress, removal of
production wastes, care, disposal of operating and auxiliary substances
•maintenance (service, inspection, repair) and/or
•transport
In addition to the operating instructions and the binding rules applicable in the country of
use or the site of deployment, the recognised rules for safety-compliant and technically
proper work must be observed.
Required tools For the masonry saw to be operated, a tool in the shape of a saw blade is needed. These
tools can be purchased via the manufacturer.
Changes and reservations We strive for accuracy and up-to-datedness of these operating instructions. To maintain
our technology head start, it may be necessary to perform changes to the product and its
operation without announcement. We assume no liability for any interferences, failures
and resulting damage.

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Notes:

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Table of Contents
1. Features & Benefits ......................................................................................................... 9
1.1. Principle - Intended Use..................................................................................................10
1.2. Organisational measures ................................................................................................10
1.3. Staff selection and qualification, general obligations .................................................... 11
1.4. Safety notes on the operating phases ............................................................................ 12
1.4.1. Transport, assembly and installation ..................................................................... 12
1.4.2. Commissioning.......................................................................................................12
1.4.3. Operation ............................................................................................................... 12
1.4.4. Special work in the scope of use of the machine .................................................. 13
1.4.5. Relocation of the masonry saw.............................................................................. 13
1.5. Reference to special types of danger ............................................................................. 14
1.5.1. Dangers to the operator caused by the machine ................................................... 14
1.5.2. Electrical energy .................................................................................................... 14
1.5.3. Dust........................................................................................................................14
1.5.4. Noise...................................................................................................................... 14
1.6. Transport......................................................................................................................... 15
1.7. Packaging and Storage ...................................................................................................15
1.8. Environmental protection................................................................................................15
1.9. Disposal..........................................................................................................................15
2. Device Description......................................................................................................... 16
2.1. Designation of the machine part..................................................................................... 16
2.2. Protective Devices .......................................................................................................... 16
2.3. Technical Data................................................................................................................17
2.4. Noise power level........................................................................................................... 18
2.5. Hand arm vibration ......................................................................................................... 18
3. Commissioning............................................................................................................... 19
3.1. Connections and operating materials ............................................................................. 19
3.2. Tool selection .................................................................................................................19
3.3. Controls...........................................................................................................................20
3.4. Locking the saw head in place........................................................................................21
3.5. Setup .............................................................................................................................. 22
3.6. Height adjustment of the saw head................................................................................ 23
3.7. Saw blade installation ....................................................................................................24
4. Transport........................................................................................................................ 25
4.1. Transport position........................................................................................................... 25
4.2. Lifting and relocating......................................................................................................26
4.3. Transport on the wheelset.............................................................................................. 27
5. Operation........................................................................................................................ 28
5.1. Safety .............................................................................................................................28
5.2. Preparations for starting ................................................................................................. 28
5.3. Cutting with the table saw .............................................................................................29
5.4. Mitre cuts ....................................................................................................................... 30
6. Dismantling..................................................................................................................... 31
7. Maintenance.................................................................................................................. 32
7.1. Service ............................................................................................................................32
7.2. Carriage adjustments......................................................................................................33
7.3. Troubleshooting table .....................................................................................................34
7.4. Torque of screw connections ..........................................................................................35
7.5. Maintenance plan........................................................................................................... 36
8. Tools ............................................................................................................................... 37
9. Warranty......................................................................................................................... 38
10. Replacement parts....................................................................................................... 39

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1.
FEATURES & BENEFITS
The consistent use of aluminum, stainless steel and plastic makes the ATS masonry saw exceptionally
lightweight, tough and virtually rust-free. Suitable for both straight cuts and miter cuts for bevel cuts
of bricks, stones, granite, marble and natural stone plates to 45 °.
High-quality, low-maintenance design
Easy handling through lightweight construction
Stable and resilient aluminum frame with exact table bearing for accurate Engraving
Miter cuts from 0 ° to 45 ° can be done easily
Crank handle drive for uniform saw feed
High stability of the saw head with ball bearing stainless steel precision guidance system
Good visual access to cut by narrow blade guard
High quality adjustable angle stop
On / off switch with separate emergency stop pushbutton user-friendly in a protected location
Height-adjustable table legs facilitate transport
As standard wheel set simplifies the displacement at the site

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1.1. Principle - Intended Use
The manufacturer and supplier assume no liability at incorrect or improper use. Any change to the
machine that is not performed by the manufacturer is forbidden. Changes by attachment and
conversion must only be performed with the written approval of the manufacturer.
The machine is built according to the state of the art and the recognised safety-technical rules.
Nevertheless, its use may cause danger to the life and limb of the user or third parties or impairment
of the machine and other property.
The machine must only be operated as intended, in a safety, and danger-conscious manner and under
observation of the operating instruction. Specifically remove any interferences that may impair safety
without delay (or have them removed).
Intended use The LISSMAC masonry saw is solely intended for cutting components of mineral material in the wet-
cutting procedure. Separation of wood or metal is forbidden! The masonry saw must only be operated
by one person and is restricted to the rear part of the masonry saw due to the intended position. The
cutting table must be removed for transport. Any other or additional use is deemed non-intended.
Intended use also includes observation of the operating instructions and compliance with the
inspection and maintenance instructions.
Non-intended use Foreseeable misuse / non-intended use:
Cutting without or with open blade guard
Cutting without water
Cutting of wood, plastic or metal
Building changes, which alter the safety or the table saw design type
The security of the masonry saw is only guaranteed when working with LISSMAC saw blades
1.2. Organisational measures
The operating instructions must be kept at the site of use, accessible to every person.
Supplements to the operating instructions, generally valid statutory and other binding rules on
accident prevention and environmental protection must be observed and ordered!
Such obligations may also include the handling of hazardous substances or the wearing of personal
protection equipment or road-traffic rules.
The staff charged with the work must have read and understood the operation instructions before
taking up the work, and specifically the chapter on safety notes. It is too late during work. This
specifically applies to staff working only occasionally, e.g. during equipment, maintenance.
Regularly inspect safety- and danger-conscious work of the staff under observation of the operating
instructions!

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Where required or demanded by provisions, use personal protection equipment!
Observe all safety and danger notes and keep them in a legible condition! Replace damaged or no
longer legible safety and danger notes.
For safety-relevant changes to the machine or the operation conduct, shut down the machine at once
and mark it accordingly. Report interference to the relevant office/person.
Do not make any changes by attachment and conversion without the written approval of the
manufacturer! The instructions of the tool manufacturer must be observed.
Only use tested genuine spare parts of the manufacturer!
Periods prescribed or indicated in the operating instructions for inspection must be complied with.
An annual inspection by a qualified person is prescribed. Clean the machine thoroughly before
inspection. The mains plug also must be pulled before any maintenance or repair work.
To perform maintenance measures, a workshop equipment appropriate for the work must be used.
1.3. Staff selection and qualification, general obligations
Only qualified persons who have completed the 18th year of their lives must be charged with
independent operation of the machine. All persons must be instructed in operation.
Responsibilities of the staff for operation, equipment, maintenance and repairs must be specified.
The operators must ensure that they do not endanger themselves and others during any movement of
the machine.
Ensure that only charged staff will work at the machine.
The operator must wear personal protection equipment, such as safety shoes, safety gloves and
goggles that correspond to the safety provisions.
Unnecessary presence in the working area is forbidden! Persons who do not work with the machine
must be sent from the working area. Barrier off the working area if required.
Work at electrical equipment of the machine must only be performed by a qualified electrical or
instructed person under the management and supervision of a qualified electrician according to the
electrical safety rules.
Staff to be trained, instructed, informed or in the scope of general training must only work with the
machine under the continuous supervision of an experienced person.

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1.4. Safety notes on the operating phases
1.4.1. Transport, assembly and installation
Transport, assembly and installation at/with the masonry saw must only take place in the transport
position.
Transport under consideration of the maximum operating weight should take place only via a crane or
by 2 persons.
1.4.2. Commissioning
Commissioning must only take place in the transport position.
When inserting the saw blade, observe the running direction.
Ensure that the floor meets the carrying capacity requirements. All obstacles must be removed from
the working area and good lighting must be ensured.
Visual inspection of the entire masonry saw for damage and defects. Special inspection of the safety
facilities.
Only use suitable and tested tools. No rotating tools, that have a maximum rotating speed below the
machine's rated speed, must be used. Defective or torn tools must be replaced without delay.
1.4.3. Operation
Do not perform any work that may compromise safety!
Take measures to ensure that the masonry saw is only operated in a safe and functional condition!
At least once per shift, inspect the machine for recognisable damage and defects! Report any changes
that occur (including to operating behaviour) to the relevant office/person! Shut down machine at
once if applicable and secure it against reactivation!
If there is any functional impairment, shut down and secure at once! Have interferences removed at
once! Electrical work must only be performed by trained electricians.
Any contact with rotating tools must be avoided.
Cutting without blade guard is forbidden. The operator must be protected from rotating parts.
Without a fault interrupter (FI) in the supply line or the distribution box, it is forbidden to connect the
machine to the circuit.

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Do not cant the saw blade when cutting.
The mains plug must not be pulled under load.
Take the water pump from the tray if there is a danger of frost (already-frozen pumps must not be
switched on - thaw slowly).
Removing or opening the blade guard and reaching into the saw blade during cutting is forbidden.
This work must only be performed with the saw blade standing and the motor switched off.
1.4.4. Special work in the scope of use of the machine
Any setting, maintenance and inspection work and dates prescribed in these operating
instructions, including information about the replacement of parts/partial equipment must be
complied with! This work must only be performed by authorised specialists.
Inform operating staff before starting performance of special and repair work! Indicate supervisor!
If the masonry saw is switched off during maintenance and repair work, the masonry saw must be
marked against unexpected reactivation.
Before cleaning, all openings into which no cleaning agent must enter for reasons of safety and/or
function must be covered and taped shut. Particularly electrical motors, switches and plug
connections are in danger.
After cleaning, remove the covers/tapes entirely!
Tighten any screw connections that have come loose during maintenance and repair work again!
If disassembly of safety facilities during equipment, maintenance and repairs is required, re-
assembly and inspection of the safety facilities must be performed at once after completion of
maintenance and repair.
Ensure safe and environmentally protective disposal of operating and auxiliary substances as well
as replacement parts!
1.4.5. Relocation of the masonry saw
Relocation of the masonry saw is only permitted with the saw blade standing still and the saw
head locked in place.
Before leaving the operating position, the electrical motor must be switched off and the saw blade
be at a standstill. There is a danger of injury from the rotating saw blade.

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1.5. Reference to special types of danger
1.5.1. Dangers to the operator caused by the machine
Work on the masonry saw and relocation with the saw blade in motion are forbidden.
The electrical motor of the masonry saw must only be taken into operation for cutting as per
intended use.
1.5.2. Electrical energy
Only use original fuses with prescribed current strength. The masonry saw must be switched off at
once in case of interferences! Electrical work must only be performed by qualified specialists.
The electrical equipment of a machine must be inspected/tested at regular intervals. Defects, such
as loose connections or damaged cables, must be removed at once. The machine must be marked
to ensure that it is not taken into operation by other persons.
1.5.3. Dust
For work in narrow spaces, observe any applicable national provisions.
To reduce dust formation during cutting, the saw blade must be lubricated with water. Dry cutting
is prohibited and will damage the saw blade.
1.5.4. Noise
see chapter 2.4 sound power level of the machine

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1.6. Transport
Only use a suitable transport vehicle with sufficient carrying capacity.
Reliably secure loads based on the provisions. Use suitable attachment points!
Disconnect the machine from the power supply even at small location changes! Before re-
commissioning, connect the machine to the mains properly again!
Proceed according to the operating instructions for re-commissioning!
1.7.
Packaging and Storage
To warrant sufficient protection during shipping and transport, the machine and its components
must be packed with care. When maintaining the machine, inspect the machine for damage. The
packaging of the device consists of recyclable materials. Put them in the collection containers
sorted by type so that they can be sent to recycling.
In case of danger, the machine must not be taken into operation. Even damaged cables and plug
connections are a safety risk and must not be used. Inform the manufacturer company in this case.
If the machine is not taken into operation at once after unpacking, it must be protected from
moisture and dirt. Tools not used must be protected from moisture. The segments attached around
the saw blade must be protected from damage.
1.8.
Environmental protection
Packaging material, cleaning agents, used or residual operating materials as well as unpacked
wear parts such as drive belts or motor oils, must be recycled according to the provisions on
environmental protection applicable at the site of use.
1.9.
Disposal
When the end of life of the machine is reached, specifically in case of functional impairment,
render the obsolete device unusable.
Dispose of the device according to the environmental protection provisions applicable in your
country. Electrical waste must not be disposed of in the household waste. Return the old device to
a central collection point.

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2.
DEVICE DESCRIPTION
2.1. Designation of the machine part
Item 1 Water and power line Item 9 Saw table
Item 2 Adjustment saw head by hand Item 10 wheelset
Item 3 Adjustment saw head with crank Item 11 Height adjustable saw head
Item 4 Laser (Optional accessory) Item 12 On / off switch with separate emergency stop
pushbutton switch backup water pump
Item 5 Adjustment for mitre cuts Item 13 Power input
Item 6 Water tank and water pump Item 14 Drive motor
Item 7 machine stand Item 15 Blade guard with saw blade
Item 8 Clamping lever machine stand
2.2. Protective Devices
Item 12 On / off switch Item 15 Blade guard with saw blade
Item 13 Power input
10
8
9
7
1 3
2
12
8
4
15
14
11
13
5
6

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2.3. Technical Data
ATS 350 B 120
Cutting depth at 90 ° max. 110 mm
Cutting depth at 45 ° max. 80 mm
Cutting depth
with 2 runs max. 180 mm
Cutting length 1200 mm
Saw blade max. 350 mm
Saw blade holder 25,4 mm
Output power max. 2,2 kW, 230 V, 50 Hz
Saw blade rotating speed 2800 1/min
Water tank capacity min./max. 26 l/ 41 l
Dimensions L/W/H in mm 770/1930/1350 mm
Weight 105 kg
Degree of Protection IP54
The technical data listed here may change without previous announcement.

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2.4. Noise power level
WARNING
Risk of hearing damage
Regulations state that hearing protection must be worn above a noise level of 85 dB (A),
Wear personal hearing protection
The details define volume of noise level, related to the operator workspace and the noise power level of the
masonry saw.
Without load at maximum speed
The emission noise pressure at the operator's place LpA 68,5 dB (A)
The measured noise level LwA 79,8 dB (A)
Peak sound pressure level at the workplace 80,7 dB (A)
The measurements were carried out with no load and at full speed with a cutting tool with a diameter of
350 mm with segmented edge.
The sound produced by the engine was measured as specified by the standards DIN EN 12418 and EN 3744.
2.5. Hand arm vibration
WARNING
Hazard due to vibration
Vibrations can lead to bone or joint injuries and to circulation dysfunctions.
When working with the machine take regular breaks.
The level of vibration transmitted to the hand-arm system has been measured according to standard UNI EN
ISO 5349-1 while cutting Poroton bricks. (L 280 x W 140 x H 100 mm) using a cutting tool with a diameter of
350 mm, sectors type.
Total vibration value:
Assessed vibration value: a = 1,15 m/s2
(measurement uncertainty0,28 m/s
2
)
In practice, these values are influenced by the following conditions:
•Quality of the saw blade
•Number of teeth on blade
•Weight of the operator
•Feed speed
•Condition of the machine
•Stone properties

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3.
COMMISSIONING
3.1. Connections and operating materials
Power connection Reliable power source with operating voltage indicated on the rating plate and the corresponding protection
must be present.
Water tray The water tray must only be filled with clean water. To reduce dust formation during cutting, the saw blade
must always be lubricated with water. Dry cutting is forbidden!
NOTICE
Freezing of water pump
Remove water pump from the water tub in case of frost
Remove water pump from the water tray
Empty all water pipes of the water pump
3.2. Tool selection
NOTICE
Tool selection
No rotating tools which have a maximum rotation speed smaller than the nominal speed of the
machine can be used. Defective or broken tools must be replaced immediately.
Using a non-approved or non- admitted tools such as cutting discs or circular saw blades is
prohibited. Damaged tools may not be used!
Selection of the saw
blade
All tools in the area of diamond tools are marked in colours. Depending on the application purpose and area,
tools are different. To have the best results, the parameters must match. With this diagram, the optimal
cutting performance can be determined.
See Chapter 8Tools
Storage of tools Tools must be protected from moisture during storage. The segments attached around the saw blade must
be protected from damage.
The tool prices can be determined in the LISSMAC sales leaflet. This sales leaflet can be procured from the
manufacturer at any time.

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3.3. Controls
Item 1 MAINS PRESENCE WARNING LIGHT (ORANGE):
On: presence of mains voltage.
Off: no mains voltage.
Item 2 MACHINE OPERATION WARNING LIGHT (GREEN):
It indicates that the machine is working.
Item 3 START BUTTON (GREEN):
Press the button fully to activate machine.
Item 4 STOP BUTTON (RED):
Press the button fully to stop the machine.
Item 5 OVERCURRENT CIRCUIT BREAKER:
It intervenes when there is overcurrent, interrupting the machine supply. Its intervention is
indicated by the expulsion of the manual reset. In case of intervention of the circuit breaker,
wait a few minutes and reset it by pressing its central pin.
Item 6 DEVICE FOR DISCONNECTION FROM THE MAINS (Plug):
Machine power supply point.
During maintenance, unplug from the device in order to disconnect the machine from the mains.
2
1
5
4
3
6