Little Tikes COZY TRUCK 642319M User manual

ASSEMBLY INSTRUCTIONS
Cozy Truck™
XIM642319-R3 - 10/20
1
Adult assembly required. Approx. assembly time: 50 min.
Look for video of assembly at
littletikes.com/videoinstructions
11
/2-5
#642319M
#642319MP
#642777M
#653995M
years

WARNINGS!
• Adult Assembly Required
• Keep these instructions for future reference.
• Prior to assembly, this package contains small parts: hardware which is a choking hazard
and may contain sharp edges and sharp points. Keep away from children until assembled.
• Ride-on toys should not be used near swimming pools, on or near steps, hills, roadways,
or inclines.
• Shoes must be worn at all times.
• Only one rider at a time.
• Maximum weight limit: 50 lbs. (23 Kg)
• This product is intended for use by children ages over 1 1/2 - 5 years.
• Adult supervision required. Do not leave children unattended.
• This product is intended for outdoor domestic family use only.
• Protect your eyes. Always wear safety glasses when using a hammer.
• When temperatures fall below 0°F/-18°C, outdoor use of this product is not recommended.
In extreme cold, plastic materials lose resilience and may become brittle and crack upon
impact. Store product in a warmer, protected place.
DISPOSAL
Disassemble and dispose of equipment in such a manner that no hazardous conditions such as,
but not limited to, small parts and sharp edges exist at the time equipment is discarded.
Thank you for choosing the Little Tikes©Cozy Truck™.
We strive to provide a durable, easy-to-assemble toy thats made to last,
giving your child years of imaginative, engaging fun!
• Read through all the instructions rst.
• Clear a at surface to lay out all the materials so everything is close at hand.
• You will need a Phillips head screwdriver (power driver, recommended, not included)
hammer and safety glasses (not included) to assemble the Cozy Truck™.
- When installing screws, be sure screws are tightened snugly, but do NOT OVERTIGHTEN.
• Be sure to locate your decals and set aside.
• The parts are listed below - each part is identied with a letter in RED for easy reference.
• Illustrations are for reference only. Styles may vary from actual contents.
• If you have any questions, we’re here to help. Give our customer service team a call at 1-800- 321-0183.
Really important information you should know!
2

WARNINGS!
• This product contains a Button or Coin Cell Battery. A swallowed Button or Coin Cell Battery
can cause internal chemical burns in as little as two hours and lead to death. Dispose of
used batteries immediately. Keep new and used batteries away from children. If you think
batteries might have been swallowed or placed inside any part of the body, seek immediate
medical attention.
BATTERY SAFETY INFORMATION:
• Keep these instructions for future reference.
• Replace with 2“LR44”button cell batteries (not included).
• The voltage of a fully-charged, rechargeable battery is often lower than that of a fresh
alkaline battery. Therefore, it is recommended that alkaline batteries be used instead
of rechargeable batteries for best performance and longer play time.
• Install batteries with the correct polarity (+ and -).
• To avoid battery leakage:
1. Follow the toy and battery manufacturer’s installation instructions.
2. Do not mix old and new batteries.
3. Do not mix standard (carbon-zinc), alkaline or rechargeable batteries. Do not mix
dierent brands of batteries. Only batteries of the same or equivalent type as
recommended are to be used.
4. When toy is not used for an extended period of time, remove batteries to prevent
possible leakage and damage to the unit.
5. Remove dead or exhausted batteries from product.
6. Dispose of dead batteries properly; do not bury. Do not dispose of batteries in re
as they may leak or explode.
• Make sure cover is properly installed on unit at all times.
• Do not attempt to recharge non-rechargeable batteries.
• Rechargeable batteries are to be removed from the toy before recharging.
• Charging of rechargeable batteries should be done only by an adult.
• The supply terminals are not to be short circuited.
NOTE: If the unit stops working or doesn’t work as it should, remove the batteries for
a few minutes and then re-insert them. If there is still a problem, install new batteries.
3

(4) ½" (1.27cm)
4
Tools required (not included)
(Recommended)
(Recommandé)
(Recomendado)
Included in hardware pack (2). Discard after use.
Tool color may vary.
Top hat tool
(4) 1" (2.54cm)
(2) ¾" (1.9cm)
Hardware Guide
Shown actual size
Top hat (4)
Washer (6)
Bushing (4)
Rear axle Bushing (2)
BB
CC
DD
Top hat tool
AA
(6) 1¾" (3.81 cm)
Remove and discard.
A Few Things Before You Start!
BEFORE you begin assembly, make sure
you have all the parts listed below.
Some packages of hardware may have extras pieces.
!
Questions? We’re here to help.
Little Tikes customer service team at 1-800- 321-0183.
!

Body (1)
Door (1) Door latch (1)
Roof (1)
Roof Pillars - FRONT
Roof pillars -
front right (1)
Grill (1) Logo (1)
A
BC
DE1
GI
Roof Pillars - REAR
Roof pillars -
front left (1)
E2
Roof pillars -
rear right (1)
Top hat corner -
right (1)
F1
M1
Roof pillars -
rear left (1)
F2
Rear axle (1)
H
Wheels (4)
K
Center caps (4)
J
Hubcaps (4)
M
Top hat corner -
right (1)
O1
Top hat corner -
left (1)
O2
5
Tailgate (1)
N

6
Front Wheel
Axles
Right
R
Left
L
L R
NOTE: Distance
from end to the
notch on the“Left”
axle is less than
the notch on the
“Right”axle.
(1) Decal sheet
is located in the
hardware pack.
Steering O ring (1)
P
Steering Wheel (1)
R1
Gas cap (1)
Q
Horn (1)
T
Floorboard buttons (1)
U
Steering clip (1)
S
Floorboard buttons (1)
V

7
1
Ready...let’s get started!
First, install door latch (part C) into door (part B)
Attach using (1) 1/2”(1.27cm) screw.
B
A
1/2" (1,27cm)
C
Next, insert door (part B)
into body (part A).
TO PERMANENTLY LOCK THE DOOR
Add (1) additional ½”(1.27cm) screw
B
DOOR LOCKS AND
UNLOCKS

8
2
Roof and pillars match-up!
BEFORE YOU START: match rear
roof supports marked“L & R”
to the correct side of roof also
marked“L & R”.
E1 E2
F1 F2
R
R
L
L
D
R L
Roof Pillars - FRONT Roof Pillars - REAR

FRONT pillars...insert, pull back, turn!
9
2a
PUSH DOWN
D
E1
E2
Pull the FRONT roof pillar,
toward you to fully insert the
pillar into the roof.
Turn the FRONT roof pillar around.
The side view mirror should be facing
outward.
Repeat steps for the
roof pillar - front LEFT
(part E2).
Hook the ROUNDED END of
FRONT roof pillar (part E1)
into roof (part D) and push down.
1
PULL TURN
23
4

Press dowm
rmly on both
FRONT pillars
to lock roof and
door into place.
If the door is loose or falling
out - check to be sure the front
pillar is all the way seated into
the body and over the door.
There should be NO gaps.
Roof and pillars-cont.
2b
Insert the front roof pillars and roof
on the body (part A).
A
10
FRONT pillars...lock the door in place!
2b
Insert the front roof pillars and roof
on the body (part A).
To ease the assembly, it helps
to place a drop or two of liquid
dish soap onto the surface area
that is being assembled.
Make sure LEFT pillar
ts over door pin.

REAR pillars next!
2c
Holding roof in place, t the top of each
REAR roof pillar (parts F1, F2) into roof.
F1 F2
11
First, insert the
top of the pillars.
Then, insert the
bottom of the
pillars.

Rear pillars-get attached
2d
x2
11/2" (3.81 cm)
12
12
Person 1: Hold down roof assembly.
Person 2: Secure using (2) 11/2”(3.81cm) screws.

Rear pillars...get attached...last step
2e
Person 1: Hold down roof assembly.
Person 2: Secure using (2) 11/2”(3.81cm) screws.
x2
11/2" (3.81 cm)
2
13
1

Grill on the front...tailgate in the back
First, turn the truck over and rest it on the roof.
Attach grill (part G) to the body (part A).
14
3
Logo plate MUST BE
installed ONLY AFTER
screws have been installed
x3
1" (2,54cm)
1
G
2
3
A
1
1" (2,54cm)
2
x1
1
Secure using (3) 1"
(2.54 cm) screws.
Secure using (1) 1"
(2.54 cm) screws.

15
x2
Grill & Tailgate...cont.
1
1 ½" (3.81 cm)
3
Secure using (2)
1½" (3.81 cm)
screws.
2
4
THEN, snap Little
Tikes logo (part I)
into the grill.
FLIP TRUCK UPRIGHT
Attach one side of tailgate (part N)
into body (part A).
Then press in the other side.
N
1
2
A
3
I

REAR wheels - give it a good hit!
16
4
Do not hammer on
surfaces or items
you don’t want to
break, mar or dent.
Insert the rear axle (part H)
into the top hat.
Hammer the axle into the top hat.
Rear axle
Really give it a good hit!
Top hat tool
AA
Place top hat (part AA)
into top hat tool.
top hat
H

Slide assembled axle through rear axle guides.
Slide wheel (K), then hubcap (M) onto axle.
DD
rear axle
bushing
BB
washer
Slide onto rear axle (1) hubcap (M), (1) wheel (K),
(1) rear axle bushing (DD) and (1) washer (BB).
MDDK
hubcap wheel rear axle
bushing
BB
washer
REAR wheels...get into the groove
4a
Slide (1) washer (BB) then (1)
rear axle bushing (DD)
12
3
17

Use 2nd top hat tool
to SUPPORT the
bottom of axle.
18
AA Top hat
Top hat tool
Flip the truck on its side.
Place a top hat (AA) and the top hat
tool over the OPEN end of the axle.
Hammer the top hat onto axle.
REAR wheels...last step.
4b
Do not hammer on
surfaces or items
you don’t want to
break, mar or dent.
Axle cap tool

19
FRONT wheels -
check your axles
5
Right
R
Left
L
L R
NOTE: Distance
from end to the
notch on the“Left”
axle is less than
the notch on the
“Right”axle.
Axles are
NOT IDENTICAL.
Slide onto LEFT front axle (L)
(1) washer (BB), (1) wheel and (1) hubcap.
BB washer
Top hat tool
AA
top hat
Place top hat then top hat tool onto open
end of axle. Hammer top hat onto axle.
REPEAT these steps for RIGHT front axle
L

First, slide washer (BB), then bushing (CC)onto
assembled right axle. REPEAT on left side.
Then, attach FRONT wheels and axles.
FRONT wheels...rolling along
5a
CC
bushing
BB
washer
20
R L
Insert axle“R”
(for right) into body. Insert axle“L”
(for left) into body.
Insert bushing (CC)
onto each axle and
push in place
CC
bushing