LNS TRYTON 112 User manual

ENG

TRYTON 112 CNC
E-1
TABLE OF CONTENTS
INTRODUCTION
CHAPTER 1 :BASIC NOTIONS 1-1
Structure 1-2
Rights 1-4
Conformity declaration 1-5
Safety instructions 1-6
Safety devices 1-8
CHAPTER 2 :TECHNICAL DATA 2-1
Characteristics 2-2
Floor plans 2-3
Layout of elements 2-5
CHAPTER 3 :SETTING INTO OPERATION 3-1
Transportation 3-2
Mounting 3-5
Anchoring to the floor 3-6
Connecting 3-6
CHAPTER 4 :ELECTRICS 4-1
Electrical equipment 4-2
Electrical control cabinet 4-6
Diagrams 4-13
Interface 4-19
CHAPTER 5 :PNEUMATICS 5-1
Pneumatic equipment 5-2
Air filtering device 5-4
Pneumatic valves 5-6

TRYTON 112 CNC
CHAPTER 6 :HYDRAULICS 6-1
Hydraulic equipment 6-2
Hydraulic diagram 6-4
CHAPTER 7 :GENERAL DESCRIPTION 7-1
Barrel 7-2
Connector 7-4
Feeding pusher 7-5
Movable vise 7-6
Loading arm (option) 7-7
CHAPTER 8 :HANDLING 8-1
Remote control station 8-2
Powering up 8-7
Manual sequence 8-8
Automatic sequence 8-9
Settings 8-14
CHAPTER 9 :MALFUNCTIONS 9-1
Factors affecting performance 9-2
Maintenance 9-5
APPENDICES A-1
Appendix A :Ordering form A-2
Appendix B :LNS agencies A-3
Appendix C :Programming example A-5
Appendix D :Conversion table metric measurements / inches A-6
Appendix E :Conversion table for shaped material A-6

TRYTON 112 CNC
INTRODUCTION
The TRYTON 112 bar loader is a worthy successor to the Tryton SST, which became a
reference in its category and from which it has inherited the main qualities.
While integrating the latest technological innovations, it offers users arange of surprising
functions, while at the same time remaining simple to use and remarkably reliable.
The ergonomic and user-friendly remote control with aclear, integrated display facilitates
the handling of the magazine. Depending on the sequence under way, the magazine offers
theoperatoronlytheavailablefunctions,thusavoidinganyimproperhandlingand reducing
the time required to access the desired functions.
The hydraulic oil, contained inatank, isinjectedintothebarrelataconstant pressure which
can be adjusted according to the type of material to be loaded.
This oil pressure, on the one hand, provides the force necessary to push the piston and, on
the other, permits aconstant flow of oil from the compression chamber, through the piston,
and into the guidance tube where it hydrodynamically supports the rotating bar.
So there is no metal-on-metal friction. Noise and vibrations are eliminated at source.
The system can be setup for another range of diameters by a few simple operations (not
counting the start-up of the lathe).
According to the configuration chosen, the TRYTON 112 hydraulic bar-feeder can cover a
range of diameters from 1 to 12.7 mm.

TRYTON 112 CNC

CHAPTER 1 : BASIC NOTIONS 1 - 1
TRYTON 112 CNC
CHAPTER 1 : BASIC NOTIONS
1. STRUCTURE 1-2
1.1 Cross references 1-2
1.2 Captions 1-2
1.3 Symbols and terminology 1-3
2. RIGHTS 1-4
3. DECLARATION OF COMPLIANCE 1-5
4. SAFETY INSTRUCTIONS 1-6
5. SAFETY DEVICES 1-8
5.1 Description 1-8
5.2 Layout of the elements 1-8

1 - 2 CHAPTER 1 : BASIC NOTIONS
TRYTON 112 CNC
1. STRUCTURE
This manual consists of various chapters, each containing several points, paragraphs, etc.
Lists may be contained in paragraphs.
CThe page number is indicated in the top right-hand corner of the page.
CThe chapter number and title are indicated in the top left-hand corner of the page.
CThemodelof thebarfeedsystemis indicated in thebottomright-handcornerofthe page.
1.1 Cross-references
Each chapter generallycontains all of the information related to thedescription and settings
of the devices and elements represented therein.
Therefore, if a setting must be made while you are handling the system, please refer to the
chapter on the device to be set, for example: (see chapter *) or (see point *)
1.2 Captions
Whenever possible, the reference numbers contained in the instruction manual are shown
with the LNS ordering number of the indicated element.
To make it easier to place an order of supplies, aform has been included in the annex at the
end of this manual

CHAPTER 1 : BASIC NOTIONS 1 - 3
TRYTON 112 CNC
Note :
Example
1.3 Symbols and terminology
This sign recommends following the directions very closely
avoiding causing an incident that could result in injury, damage to
the equipment, or data loss.
This sign indicates that safety measures must be taken to avoid
possible electrical shocks or mishaps.
Note Located in the margin on the left side of the page, the notes stress
interesting points or comments, and provide useful advice for
optimal system operation.
Conditions : Indicates what conditions must be met to conduct the desired
operation.
Used in sequential diagrams, this sign indicates that the required
function has been accomplished.
Used in sequential diagrams, this sign indicates that the required
function has not been accomplished.

1 - 4 CHAPTER 1 : BASIC NOTIONS
TRYTON 112 CNC
2. RIGHTS
All rights reserved. Reproduction, recording or transmission of all, or any portion, of this
manual, in any form or through any means whatsoever, whether mechanical, photographic,
soundor other, without the express written authorization ofLNSSA,isprohibited.LNSSA
disclaims all responsibility for errors which may be contained in this manual and the
problems which may result therefrom.
LNS SA and its subsidiaries cannot be made responsible for the debts, losses, expenses, or
damage incurred, or suffered, by the buyer of this product, or a third party, following an
accident, incorrect use, or misuse, or stemming from modifications, repairs, or
transformations not authorized by LNS SA.
LNS SA and its subsidiaries cannot be held responsible for damage and problems arising
fromthe use ofoptionsandproducts otherthanLNSproducts, orproductsapprovedbyLNS
SA.
The names of the products indicated in this manual are registered trademarks.

CHAPTER 1 : BASIC NOTIONS 1 - 5
TRYTON 112 CNC
3. DECLARATION OF COMPLIANCE
(Directive 89/392/EEC, Article 4.2 and Appendix 1, Chapter B)
PROHIBITION OF PUTTING INTO OPERATION
Manufacturer :LNS SA
Address :Route de Frinvillier
CH-2534 Orvin
Declares that :
The TRYTON 112 automatic bar feed system
-Is designed to be incorporated into amachine, or to be assembled with other machines,
tocreateamachinecoveredbyDirective 89/392/EEC amended, and thatthefollowing
(parts/paragraphs)oftheharmonizedstandardshave beenapplied:EN 292, EN60204
1, EN 1088, EN 418, EN 60947, 89/336/EEC, 73/23/EEC.
-And furthermore declares that it is prohibited to put the machine into operation before
the machine into which it is to be inserted, or of which it will become apart, has been
examinedanddeclared inconformitywith theprovisionsofDirective 89/392/EEC and
the national laws transposing it, i.e. forming a whole including the machine to which
reference is being made in the present declaration.
Orvin, 03.01.2000
LNS SA
B. Brügger
Sales manager