LNS TRYTON 107 User manual

Instruction Manual ENG
LNS America
4621 East Tech Drive
Cincinnati, Ohio 45245 9.112.03.US
TRYTON 107 / 112

TRYTON 107/112
V04.3
TABLE OF CONTENTS
CHAPTER 1: BASIC NOTIONS................................................................. 3
1. STRUCTURE.............................................................................................................................4
2. RIGHTS .....................................................................................................................................5
3. “EC” DECLARATION OF CONFORMITY................................................................................6
4. SAFETY INSTRUCTIONS.........................................................................................................7
5. SAFETY DEVICES ....................................................................................................................8
CHAPTER 2: TECHNICAL DATA............................................................ 11
1. INTRODUCTION .....................................................................................................................12
2. CHARACTERISTICS...............................................................................................................12
3. FLOOR PLAN..........................................................................................................................13
4. LAYOUT OF THE ELEMENTS ...............................................................................................17
CHAPTER 3: SETTING INTO OPERATION ............................................ 19
1. TRANSPORTATION ...............................................................................................................20
2. MOUNTING .............................................................................................................................24
3. ANCHORING TO THE GROUND ...........................................................................................25
4. CONNECTING.........................................................................................................................25
CHAPTER 4: ELECTRICS....................................................................... 27
1. ELECTRICAL EQUIPMENT....................................................................................................28
2. STATIONARY CONTROL.......................................................................................................30
3. PUMP MOTOR ........................................................................................................................30
4. ELECTRICAL CONTROL CABINET ......................................................................................31
5. INTERFACE ............................................................................................................................36
6. ELECTRICAL DIAGRAMS .....................................................................................................39
CHAPTER 5: PNEUMATIC...................................................................... 49
1. PNEUMATICAL EQUIPMENT ................................................................................................50
2. AIR FILTERING UNIT .............................................................................................................51
3. PNEUMATIC VALVE...............................................................................................................52
4. PNEUMATIC DIAGRAM .........................................................................................................53
CHAPTER 6: HYDRAULIC ...................................................................... 55
1. HYDRAULIC EQUIPMENT .....................................................................................................56
2. FILTER ....................................................................................................................................58
CHAPTER 7: GENERAL DESCRIPTION ................................................ 59
1. BARREL ..................................................................................................................................60
2. CONNECTOR..........................................................................................................................61
3. PUSHER ..................................................................................................................................62
4. MOVABLE VISE......................................................................................................................63
5. LATERAL PIVOTING DEVICE / LOADING ARM (OPTION) ................................................64

TRYTON 107/112
6. CABLE DRIVE ASSEMBLY................................................................................................... 65
CHAPTER 8: OPERATION...................................................................... 66
1. POWERING UP ...................................................................................................................... 67
2. REMOTE CONTROL .............................................................................................................. 68
3. SET UP ................................................................................................................................... 71
4. MECHANICAL ADJUSTMENTS ............................................................................................ 72
5. HYBRID BARREL (OPTION) ................................................................................................. 77
6. LOADING................................................................................................................................ 79
7. SETTINGS .............................................................................................................................. 81
8. CYCLE AUTOMATIC ............................................................................................................. 87
9. POWERING DOWN............................................................................................................... 89
CHAPTER 9: TROUBLESHOOTING/MAINTENANCE............................ 90
1. FACTORS AFFECTING PERFORMANCE............................................................................ 91
2. ALARMS ................................................................................................................................. 94
3. MAINTENANCE.................................................................................................................... 103
CHAPTER 10: APPENDICES................................................................ 106
1. ORDERING FORM ............................................................................................................... 107
2. PROGRAMMING EXAMPLE................................................................................................ 108
3. LNS ADDRESSES & CONTACTS ....................................................................................... 109

CHAPTER 1: BASIC NOTIONS 3
TRYTON 107/112
CHAPTER 1:
BASIC NOTIONS

4 CHAPTER 1: BASIC NOTIONS
TRYTON 107/112
1. STRUCTURE
This manual consists of various chapters, each containing several points, paragraphs, etc. Lists may be
contained in paragraphs.
•The page number is indicated in the top outer corner of the page.
•The chapter number and title are indicated in the top inner corner of the page.
•The model of the bar feed system is indicated in the bottom right-hand corner of the page.
1.1. Cross-references
Each chapter generally contains all of the information related to the description and settings of the devices
and elements represented therein.
Therefore, if a setting must be made while you are handling the system, please refer to the chapter on the
device to be set, for example: (see chapter *) or (see point *).
1.2. Captions
Whenever possible, the reference numbers contained in the instruction manual are shown with the LNS
ordering number of the indicated element.
To make it easier to place an order of supplies, a form has been included in the annex at the end of this
manual.
1.3. Symbols and terminology
This sign recommends following the directions very closely avoiding causing an
incident that could result in injury, damage to the equipment, or data loss.
This sign indicates that safety measures must be taken to avoid possible electrical
shocks or mishaps.
The notes stress interesting points or comments, and provide useful advice for
optimal system operation.
This sign points out an advice about environmental protection.

CHAPTER 1: BASIC NOTIONS 5
TRYTON 107/112
2. RIGHTS
All rights reserved. Reproduction, recording or transmission of all, or any portion, of this manual, in any
form or through any means whatsoever, whether mechanical, photographic, sound or other, without the
express written authorization of LNS SA, is prohibited. LNS SA disclaims all responsibility for errors which
may be contained in this manual and the problems which may result therefore.
LNS SA and its subsidiaries cannot be made responsible for the debts, losses, expenses, or damage
incurred, or suffered, by the buyer of this product, or a third party, following an accident, incorrect use, or
misuse, or stemming from modifications, repairs, or transformations not authorized by LNS SA.
LNS SA and its subsidiaries cannot be held responsible for damage and problems arising from the use of
options and products other than LNS products, or products approved by LNS SA.
The names of the products indicated in this manual are registered trademarks.
The instructions found in this manual are only for information ; they are subject to change without notice.

6 CHAPTER 1: BASIC NOTIONS
TRYTON 107/112
3. “EC” DECLARATION OF CONFORMITY
“EC” DECLARATION OF CONFORMITY
According to annex II A of the directive 2006/42/EC
We declare that the following machinery complies with the next directives :
- Machinery Directive: 2006/42/EC
- Low Voltage Directive: 2014/35/EU
- EMC Directive: 2014/30/EU
Manufacturer : LNS SA
Route de Frinvillier
CH- 2534 Orvin
Switzerland
Technical file compiled by : Plaseco Kurt De Pauw
Route de Payerne 11
CH- 1752 Villars-sur-Glâne
Switzerland
Description of the machine : Automatic bar feeder
Type : TRYTON 112
Serial number : (see number on official document)
The following essential requirements of the machine directive 2006/42/EC are applied and fulfilled
: 1.1.2,
1.1.3, 1.1.5, 1.1.6, 1.2.1, 1.2.2, 1.2.3, 1.2.4, 1.2.5, 1.2.6, 1.3.1, 1.3.2, 1.3.3, 1.3.4, 1.3.5, 1.3.6, 1.3.7, 1.3.8, 1.3.9,
1.4.1, 1.4.2, 1.4.3, 1.5.1, 1.5.3, 1.5.4, 1.5.8, 1.5.9, 1.6.2, 1.6.3, 1.7.1, 1.7.2, 1.7.3, 1.7.4.
The following transposed harmonised standards have been used :
- Concerning the Machinery Directive :
•EN ISO 12100:2010 : Safety of machinery – Basic concepts & principles,
•EN ISO 14121-2:2013 : Safety of machinery – Risk assessment,
•EN ISO 13857:2008 : Safety of machinery – Safety distances to prevent hazard
zones being reached by upper and lower limbs,
•ISO 14120:2002 : Safety of machinery – Conception of movable guards,
•EN ISO 13850:2006 : Safety of machinery – Emergency stop equipment,
•EN ISO 13849-1:2008 : Safety of machinery – Safety-related parts of control systems,
•ISO 14118:2000 : Safety of machinery – Prevention of unexpected start-up,
•EN 60204-1:2006+A1:2009: Safety of machinery – Electrical equipment of machines,
•EN ISO 14119:2013 : Safety of machinery – Interlocking devices,
•EN ISO 4414:2010 : Pneumatic Power – Rules and Safety requirements,
•CEI 60812:2006 : Safety of machinery – FMECA Analysis,
- Concerning the Low Voltage Directive :
•EN 61439-1:2011, EN 61439-2:2011, EN 61439-3:2012
: Low-voltage switchgear and control gear assemblies
- Concerning the EMC Directive :
•EN 61000-6-4 : Generic emissions standard, Industrial environment
•EN 61000-6-2 : Generic immunity standard, Industrial environment
Location and date : Stamp and signature :
Orvin, November 28th, 2016 Mrs. Nadia Pellaton
Manager Export Department

CHAPTER 1: BASIC NOTIONS 7
TRYTON 107/112
4. SAFETY INSTRUCTIONS
Only people who know the product and are sufficiently qualified, may install, put the spindle in use,
maintain and, where necessary, repair. The customer must ensure that the provisions regarding
internal monitoring, the indication prescribed events, organization of work, staff training is available
with instructions for assembly.
All persons who perform work on this machine, must have read and understood the notice
instructions. LNS disclaim all responsibility for possible accidents or property damage caused
when safety instructions are not followed :
•Do not handle the equipment without having
knowledge of the safety instructions and the
instructions for use. Safety instructions for the
bar feed system, as well as the CNC lathe,
must be strictly observed.
•Non-qualified personn
el, children, and
persons under the influence of alcohol or
medication should not handle the equipment.
•Loose garments, long hair and jewellery can
be dangerous.
•
Do not remove any covers while the bar
feeder or the machine is under electrical
power.
•Do not conduct any maintenance operations
during the automatic cycle.
•Do not grasp moving or rotating objects, or
nearby elements.
•If certain safety shields or safety covers are
removed to conduct maintenance, they must
be reinstalled as soon as the maintenance
work is completed.
•No servicing should be carried out on the
interface or inside the electrical cabinet while
the bar feeder or the lathe is under electrical
power.
•It is strictly prohibited to jump wire or remove
circuit breakers, main switch
es, and
especially safety switches.
•To avoid any harm to persons, or damage to
components, use only the indicated points for
lifting and moving the bar feeder system. No
one should be near the hanging load, or
within the operating range of the overhead
hoist/crane, forklift, or any other means used
for lifting and transportation. Do not knock the
bar feeder while moving it as this could
damage it.
•
Do not move the bar feeder while it is
electrically powered on.
•Don’t hit the barfeed when moving it, this
could result in damages.
•
The work area surrounding the bar feed
system should always be clear of objects and
well lit. The presence of oil on the ground
could cause falls; it is important to maintain
the floor clean on a regular basis.
•Do not place the machine in a damp area and
make sure that water or oil does not come into
contact with the electrical equipment.
•Do not open the clamping device (collet or
chuck) of the lathe manually when the bar
feeder is in automatic mode (Interface).
•Each time the
diameter is changed, also
adapt spindle reduction tube. The use of
spindle reduction tubes is highly
recommended for machining bars with
diameters smaller than the maximum
capacity of the spindle.
•Do not attempt to recharge the batteries of
the PLC.
•For
the use and maintenance of the bar
feeder, use only parts provided by or
recommended by LNS.
•If it is necessary to move the bar feeder once
it has been originally installed, do not reinstall
it before first contacting LNS or its local
representative.
•The
rotating bar should never protrude the
rear of the lathe spindle.
•The maximum length (max. L) the bar feeder
system is allowed to load is given by the
length of the lathe spindle. The bar should
never extend more than 3 times its diameter
beyond the lath
e clamping device without
support.
•
LNS disclaim all responsibility for possible
accidents or property damage caused when
safety instructions are not followed.

8 CHAPTER 1: BASIC NOTIONS
TRYTON 107/112
5. SAFETY DEVICES
The TRYTON 107/112 bar feed system has been designed with a focus on maximum safety during its
handling and complies with all EC requirements.
Safety covers and devices make access to the moving parts of the bar feed system impossible.
Safety switches keep the bar feed system from operating when these protections are open.
The design of the switches, as well as their insertion into the bar feed system, makes it practically impossible
to bypass them.
By pressing the emergency stop button located on the remote control, the functions of the bar feed system
and the lathe are immediately stopped.
The LNS company, or its local representative, may not be held responsible for possible
accidents or property damage, whether caused directly or not, by any means whatsoever, if
certain safety devices have not been included.
5.1. Security analysis for the correct incorporation
Before considering assembling the machine, it is necessary to consider the following points:
•Consider security strategies that reduce risks to an acceptable level;
•Define the tasks required for applications to predict and assess the need of access and / or for the
approach;
•Identify sources of risks, including failures and failure modes associated with each task. Risks can
come from:
omachine in which the device TRYTON 107/112 is integrated;
oits association with other equipment,
oPeople’s interaction with the machine.
•Evaluate and assess the risks associated by using the machine TRYTON 107/112:
oprogramming risks
ooperation risks
orisks of use
omaintenance risks
•Choose methods of protection :
othe use of protective devices
othe introduction of signals
ocompliance with safe work procedures

CHAPTER 1: BASIC NOTIONS 9
TRYTON 107/112
5.2. Layout of the safety elements
Designation Description
A Main access cover
B Emergency Stop push button
SQ10
Safety switch for loading arm
(option, not represented in this picture)
SQ11 Safety switch for main access cover
B
SQ11
A
SQ10

10 CHAPTER 1: BASIC NOTIONS
TRYTON 107/112

CHAPTER 2: TECHNICAL DATA 11
TRYTON 107/112
CHAPTER 2:
TECHNICAL DATA

12 CHAPTER 2: TECHNICAL DATA
TRYTON 107/112
1. INTRODUCTION
The TRYTON 107/112 bar loader is a worthy successor to the Tryton SST, which became a reference in
its category and from which it has inherited the main qualities.
While integrating the latest technological innovations, it offers users a range of surprising functions, while
at the same time remaining simple to use and remarkably reliable.
The ergonomic and user-friendly remote control with a clear, integrated display facilitates the handling of
the magazine. Depending on the sequence under way, the magazine offers the operator only the available
functions, thus avoiding any improper handling and reducing the time required to access the desired
functions.
The hydraulic oil, contained in a tank, is injected into the barrel at a constant pressure which can be adjusted
according to the type of material to be loaded.
This oil pressure, on the one hand, provides the force necessary to push the piston and, on the other,
permits a constant flow of oil from the compression chamber, through the piston, and into the guidance
tube where it hydrodynamically supports the rotating bar.
So there is no metal-on-metal friction. Noise and vibrations are eliminated at source.
The system can be setup for another range of diameters by a few simple operations (not counting the start-
up of the lathe).
According to the configuration chosen, the TRYTON 107/112 hydraulic bar-feeder can cover a range of
diameters from 1 to 12,7 mm.
2. CHARACTERISTICS
Note : Depending on the country and the standards in effect, certain technical data, such as the
power supply, may vary. Please see the technical card delivered with the device.
2.1. Tryton 112 CNC
2 m
3 m
12 feet
4 m
Weight
550 kg
600 kg
700 kg
770 kg
Overall length
3737 mm
4863 mm
5373 mm
5863 mm
Overall width
490 mm
Height
1060 - 1470 mm
Centerline range
840 - 1250 mm
Loading arm (opiton)
450 mm
Maximum bar stock length
2100 mm
3200 mm
3710 mm
4200 mm
Minimum remnant length
100 mm
Maximum remnant length
230 mm
Air pressure
5 Bar (72 PSI)
Air consomption
< 10l / loading cycle
Main electrical power (Volt)
3x 220 – 480
50 Hz – 60 Hz
Hydraulic oil
ISO 100/25 liters (6.6 Gallons)
2.2. Tryton 107 CAMES/CNC
2 m
3 m
12 feet
4 m
Weight
550 kg
600 kg
700 kg
770 kg
Overall length
4165 mm
4825 mm
5165 mm
Overall width
340 mm
Height
1060 - 1470 mm
Centerline range
840 - 1250 mm
Loading arm (opiton)
450 mm
Maximum bar stock length
2100 mm
3000 mm
3650 mm
4000 mm
Minimum remnant length
100 mm
Maximum remnant length
230 mm
Air pressure
5 Bar (72 PSI
Air consomption
< 10l / loading cycle
Main electrical power (Volt)
3x 220 – 480
50 Hz – 60 Hz
Hydraulic oil
ISO 100/25 liters (6.6 Gallons)

CHAPTER 2: TECHNICAL DATA 13
TRYTON 107/112
2.3. Tryton 112 CAMES
2 m
3 m
12 feet
4 m
Weight
550 kg
600 kg
700 kg
770 kg
Overall length
4863 mm
5373 mm
5863 mm
Overall width
490 mm
Height
1060 - 1470 mm
Centerline range
840 - 1250 mm
Loading arm (opiton)
450 mm
Maximum bar stock length
2100 mm
3200 mm
3710 mm
4200 mm
Minimum remnant length
100 mm
Maximum remnant length
230 mm
Air pressure
5 Bar (72 PSI)
Air consomption
< 10l / loading cycle
Main electrical power (Volt)
3x 220 – 480
50 Hz – 60 Hz
Hydraulic oil
ISO 100/25 liters (6.6 Gallons)
2.4. Barrel
5 mm
7 mm
10 mm
12,7 mm
Minimum diameter
1 mm
1 mm
3 mm
4 mm
Maximum diameter
5 mm
7 mm
10 mm
12,7 mm
Number of guidance tubes
45
36
24
24
3. FLOOR PLAN
The following floor space plan indicate the most frequently used dimensions for placing the bar feed system.
Details on the dimensions of other parts or elements of the bar feed system will be furnished upon request.
The plan shows a feeder with right-hand loading (B). The measurements of feeders with left-hand loading
(A) are the same. The views are merely reversed.

14 CHAPTER 2: TECHNICAL DATA
TRYTON 107/112
3.1. Tryton 112 CNC

CHAPTER 2: TECHNICAL DATA 15
TRYTON 107/112
3.2. Tryton 107 cames/CNC

16 CHAPTER 2: TECHNICAL DATA
TRYTON 107/112
3.3. Tryton 112 cames

CHAPTER 2: TECHNICAL DATA 17
TRYTON 107/112
4. LAYOUT OF THE ELEMENTS
Designation Description
A
Connector / Feeding pusher
B
Movable vise
C
Material presence monitor
D
Barrel
E
Barrel lock
F
Remote control
G
Main access cover
H
Front foot
I
Rear foot
J
Hydraulic tank
K
Indexing motor
L
Air filtering unit
M
Pneumatic / electrical cabinet
N
Connector feed motor
O
Cable feed motor
P Material support
Q
Back stop
R Front stop
S
Stationary control
T
Loading arm (option, not represented)
A
G
B
C
D
E
F
H
I
K
M
N
O
Q
S
T
J
L
P
R