Lopi Lopi Revere User manual

Revere
Fireplace Insert
Owner's Manual
Masonry Fireplace Insert
Zero-Clearance (Metal) Fireplace Insert
Save these instructions
for future reference
SAFETYNOTICE:
If this appliance is not properly installed, a house fire may result.
For your safety, follow the installation directions. Contact local
building or fire officials about restrictions and installation
inspection requirements in your area.
Copyright 2015, T.I.
$10.00 100-01339
4150520 Listed
Tested to: U.L. 1482, ULC S627, & ULC S628

2 Introduction
© Travis Industries 100-01339 4150520
Introduction
We welcome you as a new owner of a Lopi Revere wood-burning insert. In purchasing a Lopi Revere
you have joined the growing ranks of concerned individuals whose selection of an energy system reflects
both a concern for the environment and aesthetics. The Lopi Revere is one of the finest appliances the
world over. This manual will explain the installation, operation, and maintenance of this appliance.
Please familiarize yourself with the Owner's Manual before operating your appliance and save the manual
for future reference. Included are helpful hints and suggestions which will make the installation and
operation of your new appliance an easier and more enjoyable experience. We offer our continual
support and guidance to help you achieve the maximum benefit and enjoyment from your appliance.
Important Information
No other Lopi Revere appliance has the same serial
number as yours. The serial number is stamped onto
the label on the back of the appliance.
This serial number will be needed in case you require
service of any type.
Model: Lopi Revere ND
Serial Number:
Purchase Date:
Purchased From:
Mail your Warranty Card Today, and Save Your Bill
of Sale.
To receive full warranty coverage, you will need to
show evidence of the date you purchased your
appliance. Do not mail your Bill of Sale to us.
We suggest that you attach your Bill of Sale to this
page so that you will have all the information you need
in one place should the need for service or information
occur.

Table of Contents 3
© Travis Industries 100-01339 4150520
Introduction ......................................................2
Important Information......................................2
Installation Options..........................................6
Features ............................................................6
Heating Specifications.....................................6
Dimensions.......................................................6
Emissions .........................................................6
Planning the Installation..................................7
Preparation for Installation ....................................7
Additional Accessories Needed for Installation .....7
Installation Considerations....................................7
Packing List......................................................7
Fireplace Requirements ..................................8
Fireplace Altered Tag.......................................8
Insert Placement Requirements .....................9
Masonry Fireplace Requirements ..................9
Zero-Clearance (Metal) Fireplace
Requirements .................................................10
Hearth Requirements.....................................11
Drafting Performance ....................................11
Insert Rollers ..................................................11
Leveling Bolt Installation...............................11
Block-Off Plate Installation ...........................12
Insert with Positive Connection ...........................13
Insert with Direct Connection (Masonry Fireplace
Only ) ..................................................................13
Safety Notice ..................................................14
Before Your First Fire....................................14
Verify the Installation...........................................14
Curing the Paint ..................................................14
Carbon Monoxide (CO) Emissions......................14
Over-Firing the Insert ..........................................14
Opening the Door...........................................15
Bypass Operation ..........................................15
Starting a Fire.................................................16
Adjusting the Burn Rate................................17
Approximate Air Control Settings ........................17
Understanding Your Heater’s Combustion
System.............................................................18
Burning Your Heater......................................18
Optional Blower Operation ...........................19
Re-Loading the Insert....................................19
Overnight Burn...............................................19
Normal Operating Sounds ............................19
Hints for Burning ...........................................20
Selecting Wood..............................................20
Why Dry Wood is Key .........................................20
Wood Cutting and Storage..................................20
Do Not Burn List..................................................21
Troubleshooting.............................................22
Daily Maintenance (while Insert is in use)...23
Remove Ash (if necessary).................................23
Clean the Glass (if necessary) ............................23
Monthly Maintenance (while appliance is in
use)..................................................................24
Door and Glass Inspection..................................24
Creosote - Formation and Need for Removal .....24
Yearly Maintenance ....................................... 25
Touch-Up Paint ...................................................25
Cleaning the Air Duct and Blower (if applicable) .25
Firebrick and Baffle Inspection............................25
Door Parts.......................................................26
Replacing the Glass............................................26
Replacing the Door Gasket .................................26
Replacing the Door Handle .................................26
Firebox Parts..................................................27
Floor and Side Firebrick Removal & Replacement27
Baffle Removal & Replacement....................28
Air Tube Removal & Replacement...............28
Listing Label...................................................30
Door Shell Installation...................................31
Nickel (Cast Iron) Doors Only .............................31
Surround Panels............................................33
Rectangular Panels.............................................33
Installation Instructions .......................................33
Front Blower (part # 99000123) ....................35
Switching the Power Cord to the Left Side..........35
Front Blower Installation Instructions ..................35

4 Safety Precautions
© Travis Industries 100-01339 4150520
The viewing door must be
closed and latched during
operation.
Smoke from this appliance may
active a smoke detector when
the door is open.
Never block free airflow through
the air vents on this appliance.
Gasoline or other flammable
liquids must never be used to
start the fire or "Freshen Up" the
fire. Do not store or use
gasoline or other flammable
liquids in the vicinity of this
appliance.
This appliance is designed and
approved for the burning of cord
wood only. Do not attempt to
burn any other type of fuel other
than cord wood in this
appliance, it will void all
warranties and safety listings.
Ashes must be disposed in a
metal container with a tight lid
and placed on a non-
combustible surface well away
from the home or structure.
Do not touch the appliance while
it is hot and educate all children
of the danger of a high-
temperature appliance. Young
children should be supervised
when they are in the same room
as the appliance.
Keep furniture, drapes, curtains,
wood, paper, and other
combustibles a minimum of 36"
away from the front of the
appliance.
This appliance must be properly
installed to prevent the
possibility of a house fire. The
instructions must be strictly
adhered to. Do not use
makeshift methods or
compromise in the installation.
Contact your local building
officials to obtain a permit and
information on any installation
restrictions or inspection
requirements in your area.
Notify your insurance company
of this appliance as well.
Inspect the chimney connector
and chimney at least twice
monthly and clean if necessary.
Creosote may build up and
cause a house fire.
Do not connect this appliance to
any chimney serving another
appliance.
This appliance must be
connected to a listed high
temperature (UL 103 HT)
residential type chimney or an
approved masonry chimney with
a standard clay tile, or stainless
steel liner.
Gas
ASHES
36"
Ok
Type
HT Clay
Liner

Safety Precautions 5
© Travis Industries 100-01339 4150520
When installed in a mobile
home, this appliance must be
bolted to the floor, have outside
air, and not be installed in the
bedroom (Per H.U.D.
requirements). Check with local
building officials.
Do not place clothing or other
flammable items on or near this
appliance.
Never try to repair or replace
any part of this appliance unless
instructions are given in this
manual. All other work must be
done by a trained technician.
Do not make any changes or
modifications to an existing
masonry fireplace or chimney to
install this appliance.
This wood heater has a
manufacturer-set minimum low
burn rate that must not be
altered. It is against federal
regulations to alter this setting or
otherwise operate this wood
heater in a manner inconsistent
with operating instructions in this
manual.
Allow the appliance to cool
before carrying out any
maintenance or cleaning.
Over-firing the appliance may
cause a house fire. If a unit or
chimney connector glows, you
are over-firing.
Maintain the door and glass seal
and keep them in good
condition.
Do not operate this heater with
broken or missing glass.
Avoid placing wood against the
glass when loading. Do not
slam the door or strike the glass.
Do not use a grate or other
device to elevate the fire off of
the firebox floor. Burn the fire
directly on the bricks.
Do not throw this manual away.
This manual has important
operating and maintenance
instructions that you will need at
a later time. Always follow the
instructions in this manual.
Travis Industries, Inc. grants
no warranty, implied or
stated, for the installation or
maintenance of your
appliance,and assumes no
responsibility of any
consequential damage(s).
Smoke and CO Detectors: Make sure your home has a working smoke detector, especially near any bedrooms. We
recommend having a smoke and/or CO detector in the same room as the wood heater for additional safety.
Proposition 65 Warning: Fuels used in gas, woodburning or oil fired appliances, and the products of combustion of such
fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm.
California Health & Safety Code Sec. 25249.6
Mobile
Home
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This
Manual

6 Features & Specifications
© Travis Industries 100-01339 4150520
Installation Options
Masonry Fireplace Insert
Zero-Clearance (Metal) Fireplace Insert
Features
2.2 Cubic Foot Firebox Volume
Single Operating Control
Accepts Logs Up to 18" Long
Steel Plate Construction (5/16" & 3/16")
Heavy Duty Refractory Firebrick
Optional High-Tech Blower
Heating Specifications
Approximate Maximum Heating Capacity (in square feet)* 1,200 to 2,000
Maximum BTUs per Hour (Cord Wood Calculation) 72,400
Overall Efficiency (Oregon Method) 70.4 %
Maximum Burn Time Up to 10 Hours
* Heating capacity will vary depending on the home's floor plan, degree of insulation, and the outside
temperature. It is also affected by the quality and moisture level of the fuel.
This model was not tested for efficiency however it is assigned a default efficiency of 63% by the EPA
under previous subpart AAA. Efficiency of this wood heater will be affected by the operational burn rate
and the moisture content of the wood used as fuel.
Dimensions
a Measure side
and top
clearances from
the top plate.
b Measure front
clearances from
the stove face.
Figure 1
Emissions
This heater meets the 2015 U.S. EPA’s crib wood emission limits for wood heaters sold after May 15,
2015. Tested to Method 28, 5H this heater has been shown to deliver heat at rates ranging from 9,300 to
42,200 BTU/hr and an emission value of 1.9g/h.
21-3/8"
543mm
13-1/8" 334mm
ZC (metal) fireplaces require 1"
26mm clearance to the rear.
21-5/8" 550mm
Weight....380 Lbs. 170 Kg.
5-3/16" 132mm
Fireplace Opening
19-3/4"
502mm
10" 254mm  (does not include
required hearth)
24-1/4"
616mm
18-3/4"
477mm
a
b

Stove Installation (for qualified installers only) 7
© Travis Industries 100-01339 4150520
SAFETYNOTICE:
Please read this entire manual before you install and use your new room heater. Failure to
follow instructions may result in property damage, bodily injury, or even death. Contact
local building or fire officials about restrictions and installation inspection requirements in
your area.
Planning the Installation
We suggest that you have an authorized Travis Industries dealer install your Insert. If you install the
Insert yourself, your authorized dealer should review your installation plans.
Check with local building officials for any permits required for installation of this Insert and notify your
insurance company before proceeding with installation.
The location of your wood heater in your home will decide how affectively the heat produced will spread
throughout your house. Attention to the home design with consideration of natural convection and air
circulation should be taken into account when choosing the placement of your heater within the home.
Preparation for Installation
Check for damage to the exterior of the Insert (dents should be reported, scratches can be fixed by
applying touch-up paint).
Check the interior of the firebox (replace cracked firebrick and make sure baffle is in place).
The insert can be lightened by removing the firebricks and baffle (pg. 27) - replace before operation.
Additional Accessories Needed for Installation
Door Shell
Old Part # (includes ashlip trim) New Part # (no ashlip trim)
Small Black 99300195 96100634
Small Brass 99300196 96100635
Small Pewter 99300199 96100636
Surround Panels
Installation Considerations
Installation Type Considerations
Insert with Positive Flue (Full Reline)
• Utilizes existing masonry or zero clearance fireplace
• Provides best draft
• Easiest to clean
Insert with Direct Connect Flue
• Masonry fireplace only
• Provides good draft
• Requires fireplace block-off plate - see page 12
Packing List
Wood moisture meter
Bypass Tool

8 Stove Installation (for qualified installers only)
© Travis Industries 100-01339 4150520
Fireplace Requirements
The diagram below shows the minimum size requirements for the type of fireplace used.
Figure 2
Minimum Fireplace
Size Masonry Fireplace Z.C. (Metal) Fireplace
a Height (front) 19.75"
502mm
19.75"
502mm
b Height (rear) 19.75"
362mm
19.75"
502mm
c Width (front) 24.25"
616mm
26.25"
667mm
d Width (rear) 21.625"
551mm
23.625"
602mm
e Depth 13.125”
334mm
14.125”
359mm
f Hearth Depth * 26” 661mm (US)
-----------------------
28” 712mm (CAN)
26” 661mm (US)
-----------------------
28” 712mm (CAN)
g Hearth Width 40.25"
1023mm
40.25"
1023mm
h Facing Width 50.25"
1277mm
48.25"
1226mm
i Facing Height
with mantel shield 47.25" 1201mm
39.25” 997mm
30.75" 782mm
N/A
j Mantel Height
with mantel shield 49.25" 902mm
41.25 1048mm
42.75" 1086mm
N/A
Fireplace Altered Tag
Attach the "This fireplace has been altered..." plate to the fireplace (use two screws or other suitable
method). You may wish to place it in a location where it will be covered by the surround panels.
a
ce
f
b
d
h
i
j
g
Non-Combustible Hearth
Combustible Mantel
Non-Combustible Facing

Stove Installation (for qualified installers only) 9
© Travis Industries 100-01339 4150520
Insert Placement Requirements
The insert must be placed so that no combustibles are within, or can swing within (e.g. drapes, doors), 36" of the
front of the insert.
Insert and hearth must be installed on a level, secure floor.
The minimum clearances, facing, and hearth requirements must be met (follow the clearances for the type of
fireplace being used - either masonry or zero-clearance).
Minimum Clearances Masonry
Fireplace Z.C. (Metal) Fireplace
k Sidewall to Insert 15" 381mm 30" 762mm
l Side Facing 13" 331mm 12" 305mm
m Top Facing
with mantel shield 28.5" 724mm
20.5” 521mm
12" 305mm
N/A
n Mantel to Insert
with mantel shield 30.5" 775mm
22.5” 572mm
24" 610mm
N/A
o Front Hearth 16" 407mm (US)
- - - - - - - - - - - -
18” 458mm
(Canada)
16" 407mm (US)
- - - - - - - - - -
18” 458mm
(Canada)
p Side Hearth 8" 203mm 8" 203mm
q Front of Insert 36" 915mm 36" 915mm
x Extension onto
Hearth 10”
77mm
10”
77mm
Figure 3
Masonry Fireplace Requirements
Chimney must have a clay tile liner or a stainless steel liner (positive connection).
Entire fireplace, including chimney, must be clean and undamaged. Any damage must be repaired prior to
installation of the insert.
Chimney height: 15' minimum; 33' maximum.
Entire fireplace, including chimney, must meet local building requirements.
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Side
Wall
Combustible Mantel
Combustible Top Facing
Non-Combustible
Hearth
Facing
q
l
k
p
x
o
n
m

10 Stove Installation (for qualified installers only)
© Travis Industries 100-01339 4150520
Zero-Clearance (Metal) Fireplace Requirements
Must be manufactured by one of the following manufacturers:
• Marco • Majestic • Heatilator • Preway • Tempco • Superior
• Heat N Glo • Lennox • Martin • Monesson
Entire fireplace, including chimney, must meet local building requirements
Chimney height: 15' minimum; 33' maximum.
The damper ("A") and grate ("B") must be removed (see illustration below). The smoke shelf ("C"),
internal baffles ("D"), screen ("E"), and metal or glass doors ("F") may be removed (if applicable).
The masonry lining ("G"), insulation ("H"), and any structured rigid frame members (metal sides, floor,
door frame, face of the fireplace, etc. – "I") may not be removed or altered
The chimney on the ZC fireplace must be listed per UL 127 or ULC 610-M87 for all installations. Any
thermal protection component of the fireplace or chimney must remain in place. The fireplace and
chimney must be inspected prior to installation. A NFPA 211 Level II inspection is recommended.
Repairs must be made prior to insert installation. The base of the fireplace must be structurally sound
and able to support the weight of the insert.
The stainless steel liner must be 6” diameter and extend the full height of the chimney (also called a
positive connection or full re-line). This liner must meet type HT (2100°F) requirements per UL 1777
(USA) or ULC S635 with “0” clearance to masonry (Canada). The liner must be attached to the insert
flue collar and to the top of the existing chimney.
We recommend using the listed Travis ZC Liner Kit from Duravent (SKU 98900046, 47, or 48). If you
do not use this kit, you must use the original ZC chimney cap.
The liner support and cap at the top of the chimney must not reduce air flow for the existing air-cooled
chimney system. The Travis ZC Liner Kit includes a cap that meets this provision.
To prevent air from passing up the ZC fireplace chimney (the gap between the liner and chimney) we
recommend sealing the area near the damper. Use non-combustible material to seal this area (non-
backed fiberglass insulation or kaowool).
The convection air channel on the fireplace must not be blocked. Do not block any louvers, grills, or
air passages on the front of the fireplace.
Entire fireplace, including chimney, must meet local building requirements. Permits may be required
for installation. Final approval is contingent upon the authority having local jurisdiction. Inform you
insurance agent of this fireplace insert.
C
B
F
I
D
E
A
G
H

Stove Installation (for qualified installers only) 11
© Travis Industries 100-01339 4150520
Hearth Requirements
Must extend in front of the insert and on both sides (see Insert Placement Requirements for details)
Must be non-combustible and at least .018" thick (26 gauge)
Drafting Performance
Draft is the force which moves air from the appliance up through the chimney. The amount of draft in your
chimney depends on the length of the chimney, local geography, nearby obstructions and other factors.
Too much draft may cause excessive temperatures in the appliance and may damage the heater.
Inadequate draft may cause backpuffing into the room and `plugging' of the chimney. Inadequate draft
will cause the appliance to leak smoke into the room through appliance and chimney connector joints. An
uncontrollable burn or excessive temperature indicates excessive draft.
Insert Rollers
Two rollers are built into the back edge of the insert. This
allows the insert to be rolled into position by lifting the front
of the insert and pushing it into position (see Figure 4).
Figure 4
Leveling Bolt Installation
Two leveling bolts are pre-installed on the insert to allow
for proper leveling within the fireplace. To access the
bolts, remove the back corner firebricks and cover plates
(see Figure 5 “a” and “b”). The bolts are pre-threaded to a
weld-nut on the base of the insert. Use a 3/4” socket
wrench to screw the bolts down (clockwise) until the insert
is level (see “c”).
MASONRY NOTE: You may wish to place a metal plate
below the bolt if the masonry is weak.
SEALING THE COVER PLATE: We recommend sealing
the cover plate with furnace cement (place on underside of
cover plate).
BOLT LENGTH: The included bolts allow approximately 1”
of rise. If additional rise is required, use a longer 1/2-13
thread bolt. Make sure the additional bolt length does not
interfere with the cover plate.
Figure 5
ab
c3/4"

12 Stove Installation (for qualified installers only)
© Travis Industries 100-01339 4150520
Block-Off Plate Installation
Whenever this appliance is installed with a direct connection a block-off plate, or other non-combustible
seal-off device (e.g. damper adapter), will need to be installed. This device is used to seal the chimney,
insuring no smoke enters the home and providing the chimney system with a seal to promote draft. The
directions below detail the steps for construction and installation of a block-off plate.
Determine a location for the block-off plate at the top of the firebox below the damper area (make
it high enough to allow installation of the connection pipe). The location should be level and in an
area where it can be mounted easily. Measure the width at the rear ("A") and front ("B") of the
firebox at the height where the block-off plate will be installed (see Figure 6). Then measure the
depth of the location where the block-off plate will be installed ("C").
NOTE: Most masonry fireplaces have square fireboxes while certain zero-clearance (metal)
fireplaces often have domed firebox tops. This makes zero-clearance block-off plates more
difficult to install. To simplify the procedure, insulation may be used to seal the rounded edges.
Make a cardboard template of the measurements, but add a 2" flange to each side. This flange
will be used to mount the block-off plate to the inside of the firebox. Bend the flanges downwards
on the template and place it inside the fireplace. If the template fits correctly in its planned
location, go to the next step. If it does not, make a new template with the appropriate corrections
until it fits correctly.
With the template in place, mark the location of the flue (see “Dimensions”). This location
approximates the center of the flue when the insert is in place (a slight offset may occur based
upon insert and block-off plate placement). Remove the template and cut a 6 1/4" diameter hole
centered on this mark.
Make the block-off plate of 24 gauge or thicker steel to match the template. Drill two holes in
each flange for mounting the plate.
Mount the block-off plate using masonry screws.
NOTE: Use sheet metal screws on zero-clearance (metal) fireplaces (screws need only be long
enough to penetrate the first layer of metal).
Insulate the block-off plate using high-temperature fiberglass insulation (Kaowool® or equivalent)
and furnace cement (allow the cement to dry for at least 24 hours before burning).
After placing the appliance and installing the pipe through the block-off plate, use high-
temperature fiberglass insulation and furnace cement to seal any cracks between the pipe and
block-off plate.
Figure 6
Firebox
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A
C
B
See the
dimensions to
determine the
location of the
center of the
flue.
Damper Measurement
"A"
Measurement "B"
2" Flanges
(for attaching
the block-off
plate)
Measurement
"C"
See the dimensions to determine the location of
the center of the flue.
Block-Off Plate Template

Stove Installation (for qualified installers only) 13
© Travis Industries 100-01339 4150520
Insert with
Positive
Connection
NOTE:
Most factory-built
chimney manufacturers
make stainless steel
chimney liners, either
flexible or rigid. This
provides a wide variety
of installation options.
Make sure to follow the
manufacturer's
instructions for
installation and support.
REQUIRED IN
CANADA
Insert with Direct
Connection
(Masonry Fireplace
Only )
NOTE:
Direct connections require
installation of an airtight
block-off plate or damper
adapter (see "Block-off
Plate Installation" on page
12).
NOT ALLOWED IN
CANADA
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14 Operating Your Appliance
© Travis Industries 100-01339 4150520
Safety Notice
If this appliance is not properly installed, a house fire may result. For your safety, follow the installation
directions. Contact local building or fire officials about restrictions and installation inspection
requirements in your area.
Read and follow all of the warnings on pages 4 and 5 of this manual.
Before Your First Fire
Verify the Installation
Before starting the Insert, verify that the Insert is properly installed and all of the requirements in this
manual have been followed.
Keep all flammable materials 36" away from the front of the Insert (drapes, furniture, clothing, etc.).
Curing the Paint
Follow the steps below to cure the paint (first fire):
a) Open doors and windows in the room to ventilate the heater during the
curing process.
b) Vacate the room. The fumes from the initial heating process are non-toxic
but may be unpleasant.
c) Slowly bring the heater to a medium burn (400°F/204°C) for 45 minutes.
Then increase the burn temperature to a hot burn (600°F/315°C) for an
additional 45 minutes. This will cure the paint.
Door Gasket - The door gasket might adhere to the paint on the front of the
heater. Leave the door slightly ajar for the first fire and be careful when
opening the door after the first fire.
Carbon Monoxide (CO) Emissions
Smoke from wood heaters contain CO. This gas is an indication of incomplete combustion and is
detrimental to the environment and to your health. The more visible the smoke, the higher the CO levels.
Burning dry wood is the most significant step you can take to reduce CO emissions. It is also important to
understand the combustion process so you can burn your heater efficiently. Read the manual thoroughly
so that you can operate your heater in the most efficient and clean manner possible.
Over-Firing the Insert
DO NOT OVERFIRE THIS HEATER: Attempts to achieve heat output rates that exceed heater design
specifications can result in permanent damage to the heater.
This Insert was designed to operate at a high temperature. But due to differences in vent configuration,
fuel, and draft, this appliance can be operated at an excessive temperature. If the Insert top or other area
starts to glow red, you are over-firing the Insert. Shut the air control down to low and allow the Insert to
cool before proceeding.
Over-firing may lead to damage of plated surfaces. If you are uncertain of over-firing conditions, we
suggest placing an Insert thermometer (e.g. Rutland® Model 710) directly over the door on the Insert top
- temperatures exceeding 800° are generally considered over-firing and will void the warranty.
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2 to 4 hours

Operating Your Appliance 15
© Travis Industries 100-01339 4150520
Opening the Door
The door becomes hot during use. Use a glove to open the door if the handle is hot.
To prevent smoke from entering the room, open the air control before opening the door. You can also
open the door a small amount and let air enter the firebox.
Bypass Operation
The bypass controls the flow of smoke inside the heater. When pulled out, smoke goes directly up the
flue, creating more draft. When pushed in, the smoke goes around the baffle, utilizing the secondary
combustion and making the heater more efficient.
When starting or re-loading, pull the bypass out.
During normal operation, push the bypass in.
Rotate
the door
handle.
Swing
the door
open.
Bypass Pushed In
Used for normal operation
Bypass Pulled Out
Used for starting and re-loading
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Use the included pull tool
to operate the bypass rod

16 Operating Your Appliance
© Travis Industries 100-01339 4150520
Starting a Fire
Since the dawn of time man has debated the best way to start a fire. Some use the boy-scout "tee-pee";
some prefer the "tic-tac-toe" stack. Either way, review the hints and warnings below to ensure proper fire
starting.
Make sure the air control is pulled out. If additional air is needed, open the doors 1/4" during the first
five minutes of start-up.
Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start
or "freshen up" a fire in this Insert. Keep all such liquids well away from the Insert while it is in use.
DO NOT USE CHEMICALS OR FLUIDS TO START THE FIRE. DO NOT BURN GARBAGE OR
FLAMMABLE FLUIDS SUCH AS GASOLINE, NAPHTHA OR ENGINE OIL. Do not place such fuel
within space heater installation clearances or within the space required for charging and ash removal.
If using a fire-starter, use only products specifically designed for Inserts - follow the manufacturer's
instructions carefully.
HOT WHILE IN OPERATION. KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT
MAY CAUSE SKIN BURNS.
If the smoke does not pass up the chimney, ball up one sheet of newspaper, place it in the center of the
firebox and light it. This should start the chimney drafting (this eliminates "cold air blockage").
Use plenty of kindling to ensure the Insert reaches a proper temperature. Once the kindling is burning
rapidly, place a few larger pieces of wood onto the fire.
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Operating Your Appliance 17
© Travis Industries 100-01339 4150520
Adjusting the Burn Rate
Use the air control slider to control the burn rate of the insert. See the illustration below for details.
Approximate Air Control Settings
Overnight Burn Fully in to 1/8" open
Medium Burn 1/8" to 5/8" open
Medium High Burn 5/8" to fully open
High Burn Fully open (pulled out)
The air control becomes hot during operation - use gloves or a tool to prevent burns.
The air control may take several minutes to influence the burn rate. When making adjustments, you
may wish to let the Insert burn for 10 minutes to gauge performance.
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Low Burn
(air control closed) High Burn (air control open)
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Use the air control to
change the burn rate.

18 Operating Your Appliance
© Travis Industries 100-01339 4150520
Understanding Your Heater’s Combustion System
This heater uses a dual combustion system detailed below:
Primary Combustion: This is the combustion (fire) that takes place directly on the wood. Primary combustion
determines how fast the fire burns. Air for primary combustion is supplied through the air control. When you
adjust the air control you control the amount of air that reaches the fire and creates primary combustion. The air
control supplies air to the air wash (the air holes above the door opening – used to help clean the glass) and
through the pilot orifice (center bottom of the door opening). By using the air control, and supplying air through
these two openings, you control primary combustion.
Secondary Combustion: This is the combustion (fire) that does not contact the wood. Secondary combustion
burns the visible emissions or smoke that is not consumed during primary combustion. During some phases of
combustion you will see secondary combustion. It appears as a glowing flame at the top of the firebox. Air for
secondary combustion is supplied by the air tubes at the top of the firebox.
Items to Consider:
During medium and high burn rates the stove will manage secondary and primary combustion on its own.
When the heater is set to a low burn rate more care is needed to ensure the secondary combustion system
works properly. Make sure the stove is hot and a good coal bed is established before adjusting your heater to
low burn.
Understanding the combustion system in this heater will help minimize the visible emissions this heater
releases into the environment. The primary pilot orifice at the center bottom of the door opening is designed to
help the secondary combustion at low burn settings. The pilot provides a small amount of air that burns up
through the fuel load providing the heat and flame needed for the secondary system to ignite. The air tubes
under the baffle need to remain ignited for low burns to be effective.
As you load your heater for a low burn, take care in placing the wood. This will affect how well your
secondary system works as the wood is consumed. Do not block the pilot orifice. Stack wood so the pilot air
can burn its way up between the pieces, helping your heater burn effectively throughout the low fire. This will
reduce the visible emissions your heater produces and increase the amount of heat you get from the wood. If
you are unsure how well your heater is burning look at the chimney cap to monitor visible emissions.
Burning Your Heater
Starting a Fire: When starting a fire it is imperative to get the heater hot and drafting as quickly as possible.
This promotes combustion and reduces emissions. There are many ways to start a fire and you will become adept
as you become familiar with the way your heater burns. Before you start, make sure your burn rate setting (air
control) is all the way open and the by-pass (if equipped) is open. We suggest that you use a layer of crumpled
newspaper covered with a three layers of small kindling, stacked tic tac toe style with approximately ½”-1”gaps
between them. Continue to layer wood on top of the kindling with the same air gaps using slightly bigger pieces
increasing in size as you stack upward with the final layer being 3-5” diameter pieces loaded on the top. This
should fill the firebox. Light the newspaper in several places near the door opening. Shut the door but do not latch
it, creating a small opening to allow air to feed the kindling fire. Never leave your heater unattended if your door is
not latched shut. While the kindling burns the fire will heat and ignite the larger pieces above. Once the whole
load is burning shut and latch the door leaving the burn rate on high. Depending on your heater, the chimney, and
the outside environment, you may need to leave your bypass open for up to 20 minutes after lighting the fire. If
the fire dies when you shut the bypass you will need to leave it open longer. The presence of a hot coalbed is
critical to good combustion. We cannot overstate the importance of a hot coal bed before slowing your burn rate
or re-loading your heater. We recommend that you allow the first ignition load of wood to burn through at the high
burn rate. This will get your heater up to temperature and establish a coal bed.
Reloading: When reloading a hot heater set the burn rate on high for at least 15 min before slowing it down.
Low Burn: If preparing for an overnight or low burn a longer heat up period may be necessary. Reload the
heater full of wood making sure there are air gaps between the wood pieces so the pilot air can burn up through
the middle load keeping the secondary combustion system hot and active throughout the burn. After loading, burn
the heater on high for at least 15 minutes before setting the air control to low. Excessive creosote buildup (or
sooting) in the heater at the end of a low burn signifies that the heater was not hot enough and the wood load was
not burned long enough on high after loading before shutting down the air control.

Operating Your Appliance 19
© Travis Industries 100-01339 4150520
Optional Blower Operation
The blower will turn on once the Insert is up to temperature. This is typically 15 to 30 minutes after
starting the fire. Follow the directions below to alter the blower speed.
Route the power cord in a location where it will not come in contact with the appliance or become hot.
An optional hard-wire kit is available for this blower. Order sku #97200337.
The blower may be used to affect heat output (i.e.: to reduce heat output, turn the blower down).
Re-Loading the Insert
Follow the directions below to minimize smoke spillage while re-loading the insert.
1 Open the air control all the way (pull it out). Open the bypass (pull it out).
2 Open the door slightly. Let the airflow inside the firebox to stabilize before opening the doors fully.
3 Load wood onto the fire.
Overnight Burn
This insert is large enough to accommodate burn times up to eight hours. Follow the steps below to
achieve an overnight burn.
1 Move the air control to high burn and let the insert become hot (burn for approximately 15 minutes).
2 Load as much wood as possible. Use large pieces if possible.
3 Let the insert burn on high for 15 minutes to keep the insert hot, and then turn the air control to low.
4 In the morning the insert should still be hot, with embers in the coal bed. Stir the coals and load
small pieces of wood to re-ignite the fire, if desired.
Differences if chimney height and draft may lower overall burn times.
Normal Operating Sounds
OFF
Turn the dial all the
way counter-clockwise
until it clicks off.
HIGH
The high position is all the
way counter-clockwise,
without clicking off.
LOW
Turn the dial all
the way
clockwise.
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Creaks and Clicks:
The 3/16" and 5/16" steel may creak or click when
the stove heats up and cools down - this is normal.
Blower Sounds:
The blower will make a slight "humm" as it
pushes air through the stove.
Hint:
Make sure the leveling bolts on legs are extended -
preventing the hearth from amplifying any vibrations.

20 Operating Your Appliance
© Travis Industries 100-01339 4150520
Hints for Burning
Get the appliance hot before adjusting to low burn
Use smaller pieces of wood during start-up and high burns to increase temperature
Use larger pieces of wood for overnight or sustained burns
Stack the wood tightly together to establish a longer burn
Be considerate of neighbors & the environment: burn dry wood only
Burn small, intense fires instead of large, slow burning fires when possible
Learn your appliance's operating characteristics to obtain optimum performance
Selecting Wood
Burn only untreated wood. Burning other materials such as wood preservatives, metal foils,
coal, plastic, sulfur, or oil may damage the stove.
Dry Wood is Key – 15-20%
moisture content
Dry wood burns hot, emits less
smoke and creates less creosote.
Split wood stored in a dry area will
be fully dry within a year. This
insures dry wood. If purchasing
wood for immediate use, test the
wood with a moisture meter. Some
experienced wood burners can
measure wood moisture by
knocking pieces together and
listening for a clear "knock" and not
a "thud".
Testing Wood Moisture – Split a
piece of wood down the middle and
test the center using a wood
moisture meter.
Why Dry Wood is Key
Wet wood, when burned, must release water stored within the wood. This cools the fire, creates
creosote, and hampers a complete burn. Ask any experienced wood burner and he or she will agree: dry
wood is crucial to good performance.
Wood Cutting and Storage
Wet
Wood
Leads
To Leads
To
Dry
Wood
Leads
To Leads
To
Less
Heat More Heat
More Smoke
and Creostoe Less Smoke and Creostoe
Cut wood to length and
chop into quarters. Store the wood off the ground in a
covered area. Allow for airflow
around the wood to dry the wood.
Air Flow
Air Flow
Air Flow