Lopi Answer User manual

Answer
Owner's Manual
- April, 2001 -
¥ Residential Freestanding Stove
¥ Mobile-Home Freestanding Stove
¥ Alcove Approved
¥ Masonry Fireplace Insert
¥ Zero Clearance (Metal) Fireplace Insert
SAFETY NOTICE:
If this appliance is not properly installed, a house
fire may result. For your safety, follow the
installation directions. Contact local building or
fire officials about restrictions and installation
inspection requirements in your area.
Answer Wood Stove & Insert
10850 117th Place N.E. Kirkland, WA 98033
Part # 93508037 $10.00 Listed

INTRODUCTION & IMPORTANT INFORMATION PAGE 1
Introduction
We welcome you as a new owner of a Lopi Answer wood-burning appliance. In purchasing a Lopi
Answer you have joined the growing ranks of concerned individuals whose selection of an energy
system reflects both a concern for the environment and aesthetics. The Lopi Answer is one of the finest
appliances the world over. This manual will explain the installation, operation, and maintenance of this
appliance. Please familiarize yourself with the Owner's Manual before operating your appliance and
save the manual for future reference. Included are helpful hints and suggestions which will make the
installation and operation of your new appliance an easier and more enjoyable experience. We offer our
continual support and guidance to help you achieve the maximum benefit and enjoyment from your
appliance.
Important Information
No other Lopi Answer appliance has the same
serial number as yours. The serial number is
stamped onto the label on the back of the
appliance.
This serial number will be needed in case you
require service of any type.
Model: LOPI Answer
Serial Number:
Purchase Date:
Purchased From:
Mail your Warranty Card Today, and Save
Your Bill of Sale.
To receive full warranty coverage, you will
need to show evidence of the date you
purchased your appliance. Do not mail your
Bill of Sale to us.
We suggest that you attach your Bill of Sale to
this page so that you will have all the
information you need in one place should the
need for service or information occur.

PAGE 2SAFETY PRECAUTIONS
¥ The viewing door must be
closed and latched during
operation.
¥ Never block free airflow
through the air vents on
this appliance.
Gas
¥ Gasoline or other
flammable liquids must
never be used to start the
fire or "Freshen Up" the
fire. Do not store or use
gasoline or other
flammable liquids in the
vicinity of this appliance.
¥ This appliance is designed
and approved for the
burning of cord wood
only. Do not attempt to
burn any other type of
fuel other than cord wood
in this appliance, it will
void all warranties and
safety listings.
Ashes
¥ Ashes must be disposed in
a metal container with a
tight lid and placed on a
non-combustible surface
well away from the home
or structure.
¥ Do not touch the
appliance while it is hot
and educate all children of
the danger of a high-
temperature appliance.
Young children should be
supervised when they are
in the same room as the
appliance.
36"
Minimum
¥ Keep furniture, drapes,
curtains, wood, paper, and
other combustibles a
minimum of 36" away
from the appliance.
¥ This appliance must be
properly installed to
prevent the possibility of
a house fire. The
instructions must be
strictly adhered to. Do
not use makeshift
methods or compromise
in the installation.
O k
¥ Contact your local
building officials to
obtain a permit and
information on any
installation restrictions or
inspection requirements in
your area. Notify your
insurance company of this
appliance as well.
¥ Inspect the chimney
connector and chimney at
least twice monthly and
clean if necessary.
Creosote may build up
and cause a house fire.
¥ Do not connect this
appliance to any chimney
serving another appliance.
Type
HT Clay
Liner
¥ This appliance must be
connected to a listed high
temperature (HT)
residential type chimney
or an approved masonry
chimney with a standard
clay tile, or stainless steel
liner.
Mobile
Home
¥ When installed in a
mobile home, this
appliance must be bolted
to the floor, have outside
air, and not be installed in
the bedroom (Per H.U.D.
requirements). Check
with local building
officials.
¥ Do not place clothing or
other flammable items on
or near this appliance.

SAFETY PRECAUTIONS (CONTINUED)PAGE 3
¥ Never try to repair or
replace any part of this
appliance unless
instructions are given in
this manual. All other
work must be done by a
trained technician.
¥ Do not make any changes
or modifications to an
existing masonry fireplace
or chimney to install this
appliance.
¥ Do not make any changes
to the appliance to
increase combustion air.
¥ Allow the appliance to
cool before carrying out
any maintenance or
cleaning.
¥ Overfiring the appliance
may cause a house fire. If
a unit or chimney
connector glows, you are
overfiring.
¥ Maintain the door and
glass seal and keep them
in good condition.
¥ Avoid placing wood
against the glass when
loading. Do not slam the
door or strike the glass.
¥ Do not use a grate or
other device to elevate the
fire off of the firebox
floor. Burn the fire
directly on the bricks.
This
Manual
¥ Do not throw this manual
away. This manual has
important operating and
maintenance instructions
that you will need at a
later time. Always follow
the instructions in this
manual.
¥Travis Industries, Inc.
grants no warranty,
implied or stated, for the
installation or
maintenance of your
appliance,and assumes
no responsibility of any
consequential
damage(s).

PAGE 4TABLE OF CONTENTS
General Information
Introduction & Important Information.......................... 1
Safety Precautions..................................................... 2
Features & Specifications ...........................................5
Stove Installation
Before You Begin....................................................... 6
Planning The Installation............................................ 6
Preparation for Installation..........................................6
Stove Installation Considerations ...............................6
Stove Placement Requirements ................................ 7
Floor Protection Requirements ...................................7
Optional Equipment Requirements ............................ 8
Factory Built Chimney Requirements ........................ 8
Chimney Termination Requirements ..........................9
Outside Air Requirements...........................................9
Alcove Installation Requirements ...............................10
Mobile Home Requirements ...................................... 11
INSTALLATION DIAGRAMS
Standard Ceiling with a Factory Built Chimney .....12
Cathedral Ceiling with a Factory Built Chimney ... 12
Exterior Factory Built Chimney.............................. 13
Hearth Stove Positive Connection........................ 13
Hearth Stove Direct Connection........................... 14
Hearth Stove Horizontal Connection .................... 14
Insert Installation
Before You Begin....................................................... 15
Planning The Installation............................................ 15
Preparation for Installation..........................................15
Insert Installation Considerations............................... 15
Optional Equipment Requirements ............................ 15
Insert Placement Requirements .................................16
Hearth Requirements................................................. 16
Insert Size Requirements ...........................................16
Masonry Fireplace Requirements .............................. 17
Zero-Clearance (Metal) Fireplace Requirements:.......17
Leveling Bolt Installation .............................................17
Block-Off Plate Installation......................................... 18
INSTALLATION DIAGRAMS
Insert with Positive Connection .............................19
Insert with Direct Connection ................................19
Insert with Direct Connection (z.c. fireplace).........20
Insert with Face Seal Connection .........................20
Operating Your Appliance
Before You Begin....................................................... 21
Paint Curing ............................................................... 21
Location of Controls....................................................21
Learning to Burn your Appliance................................ 22
How to Start a Hot Fire Quickly ............................ 22
How to Reload Your Appliance ............................ 22
How to Adjust the Heat Output Precisely ............. 23
How to Obtain an Overnight Burn ........................ 23
Good Burning Habits ............................................ 23
Operating Your Appliance (Continued)
Blower Operation ....................................................... 24
When to turn the blower on .................................. 24
Blower controls ..................................................... 24
How to Use the Blower to Regulate Heat ............. 24
A Word about Wood................................................... 25
The Drier the Better.............................................. 25
How to Dry and Store Wood................................. 25
Constructing a Wood Shed................................... 26
What Type of Wood is Best.................................. 26
How to Buy Wood................................................. 26
Don't Burn Scraps, Garbage, Wax Logs, etc........ 26
Maintaining Your Appliance
Maintenance Schedule............................................... 27
Remove Ash From The Firebox ................................. 27
Clean The Viewing Glass........................................... 27
Clean The Brass ........................................................ 27
Check For Creosote Buildup...................................... 27
Door And Glass Inspection ........................................ 28
Adjusting the Door Cam ....................................... 28
Replacing the Door Gasket .................................. 29
Replacing the Glass or Glass Gasket................... 29
Lubricate The Door Hinge.......................................... 29
Touch-Up Paint .......................................................... 30
Blower Cleaning ......................................................... 30
Firebrick And Baffle Inspection And Cleaning............ 30
Firebrick Removal and Replacement Inst. ........... 30
Baffle Removal and Replacement Inst. ................ 31
Secondary Air Tube Replacement Inst................. 32
Replacement Parts List.............................................. 32
Troubleshooting
Troubleshooting Table ............................................... 33
Warranty
Warranty..................................................................... 34
Listing Information
Listing Information...................................................... 35
Optional Equipment
Stove Legs ................................................................ 36
Pedestal .................................................................... 36
Using Outside Air with the Pedestal ..................... 37
Rear Blower Installation ............................................. 37
Front Blower Installation............................................. 38
Outside Air Boot Installation....................................... 39
Surround Panel Installation........................................ 40
Insulation Installation............................................ 41
Brass Trim Installation.......................................... 41
Telescoping Legs Installation..................................... 42
Flue Adapter Installation ............................................ 43
Index
Index .......................................................................... 44

FEATURES AND SPECIFICATIONS PAGE 5
Installation Options:
¥ Freestanding
¥ Freestanding in an Alcove
¥ Freestanding in a Mobile Home
¥ Masonry Fireplace Insert
¥ Factory-Built (Z.C.) Fireplace Insert
Features:
¥ EPA Phase II Approved
¥ 1.6 Cubic Foot Firebox Volume
¥ Single, Push/Pull Operating Control
¥ Accepts Logs Up to 18" Long
¥ Long Burn Time - Up to 8 Hours
¥ 5/16" and 3/16" Steel Plate Construction
¥ Heavy Duty Refractory Firebrick
¥ Optional High-Tech Blower
Heating Specifications:
Approximate Maximum Heating Capacity (in square feet)* 750 to 1,400 (stove)
750 to 1,200 (insert)
Maximum BTU's per Hour (Cord Wood Calculation) 66,800
Overall Efficiency (Oregon Method) 70%
Maximum Burn Time (Hours) 8
* Heating capacity will vary depending on the home's floor plan, degree of insulation, and the outside temperature. It is also
affected by the quality and moisture level of the fuel.
Dimensions:
23 5/8"
Weight (with legs):.....300 Lbs.
Flue Location:
Flue is centered on
the stove and 5 7/8"
from the back edge
of the appliance.
(Use 6" Dia. Pipe) Height*:
Base to Top...................20"
With Black Steel Legs......26 1/2"
With Cast or Brass Legs...27 7/8"
With Pedestal.................31 7/8"
* For inserts, allow an additional
3/4" for the flue ring (see page 16)
**Zero Clearance Fireplaces require 14 1/2" (see page 16)
*** Does not include hearth protection (see page 16)
Depth:
From Back to Faceplate....16 1/4"
Into Fireplace**...............13 1/2"
Onto Hearth***................3"
Ashlip Depth...................4 3/4"
Emissions: 3.3 Grams Per Hour (EPA Phase II Approved) Ð Tests conducted by E.E.S.P.C. Lab.

PAGE 6STOVE INSTALLATION
SAFETY NOTICE:
If this appliance is not properly installed, a house fire may result. For your safety,
follow the installation directions. Contact local building or fire officials about
restrictions and installation inspection requirements in your area.
¥ Check with local building officials for any permits required for installation of this stove and
notify your insurance company before proceeding with installation.
PLANNING THE INSTALLATION
HINT: We suggest that you have an authorized Travis Industries dealer install your stove. If
you install the stove yourself, your authorized dealer should review your plans for
installation.
This stove is approved for connection to either a factory-built chimney or existing masonry or zero-
clearance fireplace. Depending upon your installation concerns, a wide range of installation options are
yours to provide the most desirable installation. The sections that follow detail the requirements that
must be met for a safe installation. To further help installation, the six most common types of
installations are explained in the section "Stove Installation Considerations". Prior to installing your
stove make a detailed plan with dimensions to double-check them against all of the requirements listed.
PREPARATION FOR INSTALLATION
¥ Check for damage to the exterior of the stove (dents should be reported, scratches can be fixed by
applying touch up paint).
¥ Check the interior of the firebox (cracked firebrick should be replaced, displaced baffle
components should be replaced).
HINT: The stove can be lightened by removing the firebricks and baffle. - see "Firebrick
Removal and Replacement Instructions" on pages 30 and 31.
STOVE INSTALLATION CONSIDERATIONS
The table below details the six most common types of installations and the considerations for each type.
Alternative methods of installation are available if they comply with local building codes.
Installation Type Considerations
Standard Ceiling with a Factory Built Chimney
(Page 12)
¥ Requires floor and roof penetration
¥ Provides best draft
Cathedral Ceiling with a Factory Built Chimney
(Page 12)
¥ Cathedral style chimney support required
¥ Provides best draft
Exterior Factory Built Chimney
(Page 13)
¥ Uses two elbows to route chimney outside
¥ Exterior chimney is hidden from the room
¥ Elbows reduce draft
¥ Optional exterior chase reduces cold air blockage
Hearth Stove Positive Connection
(Page 13)
¥ Utilizes existing masonry or zero clearance (metal) chimney
¥ Provides good draft due to full reline
¥ Easier to clean than direct or horizontal hearth stove
Hearth Stove Direct Connection
(Page 14)
¥ Utilizes existing masonry or zero clearance (metal) chimney
¥ Requires construction of a "block-off plate" - Page 18
¥ Draft reduced due to elbows & chimney cross section
Hearth Stove Horizontal Connection
(Page 14)
¥ Utilizes existing masonry chimney (not approved for z.c.
fireplaces)
¥ Draft is good because of vertical section above stove

STOVE INSTALLATION (CONT.) PAGE 7
STOVE PLACEMENT REQUIREMENTS
HINT: REDUCING CLEARANCES - Clearances may be reduced by methods specified in
NFPA 211, listed wall shields, pipe shields, or other means approved by local
building or fire officials.
¥ Stove must be placed so that no combustibles are within, or can swing within (e.g. drapes,
doors), 36" of the front of the stove
¥ If the stove is placed in a location where the ceiling height is less than 7', it must follow the
requirements in the section "Alcove Installation Requirements"
¥ Must maintain the following clearances to combustibles (drywall, furniture, etc.):
Minimum Clearance
(See the illustration below)
Singlewall
Connector
Reduced
Clearance*
ASidewall to stove 18" 13"
BBackwall to stove 16 1/2" 9"
CCornerwall to stove 10" 7 1/2"
DConnector to sidewall 27" 21 1/2"
EConnector to backwall 19 1/2" 11 1/2"
FConnector to cornerwall 19 1/2" 16 1/2"
C
STRAIGHT
INSTALLATION
CORNER
INSTALLATION
A
B
D
E
A
DF
C
F
Combustibles (drywall, wood, etc.)
Combustibles (drywall, wood, etc.)
NOTE:
Clearances are measured from the stove top.
* Reduced clearance installations require one of the chimneys below:
¥ DURAVENT model DVL with DURA-PLUS chimney ¥ AMERI-TEC model DCC with model HS chimney
¥ SECURITY model DP with SECURITY model ASHT or S2100 chimney ¥ GSW model Super Chimney Twenty-One connected directly to appliance
¥ SELKIRK METALBESTOS model DS connector with model SSII chimney ¥ I.C.C. Excel 103HT Chimney with Ultrablack HP Double-Wall connector
¥ Standard Masonry Chimney with any one of the above listed connectors
FLOOR PROTECTION REQUIREMENTS
¥ Must be non-combustible and at least
.018" thick (26 gauge)
¥ Must extend 6" to each side of the
appliance (measure from the side of the
firebox)
¥ Must extend 6" to the rear of the
appliance (measure from the stove top)
¥ Must extend 16" from the front
(measure from the faceplate)
¥ Minimum 38 1/4" deep by 33 3/8" wide
Floor Protection
(Minimum .018" thick)
16" Minimum
(from faceplate)
6" Minimum
(from stove top)
6" Minimum
(from the side
of the firebox)

PAGE 8STOVE INSTALLATION (CONT.)
OPTIONAL EQUIPMENT REQUIREMENTS (See "Optional Equipment" starting on page 36
¥ Must be installed with either the optional legs or pedestal
FACTORY BUILT CHIMNEY REQUIREMENTS
¥ Chimney connector must be a minimum 24 MSG black or 26 MSG blued steel
¥ Use 6" diameter type HT chimney from one manufacturer (do not mix brands). Chimney must
be used from the first floor or wall penetration to the chimney cap.
¥ Chimney connector and chimney must be fastened to the stove and each adjoining section
¥ Follow the chimney manufacturer's clearances and requirements
¥ Use the chimney manufacturer's fire stops, attic guards, roof supports, and flashings when
passing through a ceiling (or thimble when passing through a combustible wall)
¥ Minimum height of 15 feet
NOTE: External factors may adversely affect draft (see "Drafting Performance" below). In
these cases additional chimney height may be required to boost draft.
¥ Maximum height of 33 feet
¥ No more than 180oof elbows (two 90oelbows, or two 45o& one 90oelbow, etc.)
NOTE: Additional elbows may be allowed if draft is sufficient. Whenever elbows are used the
draft is adversely affected. Additional chimney height may be required to boost draft.
AA
AA
AA
A
A
A
A
A
A
A
AA
AA
AA
AA
AA
AA
AA
AA
Chimney Cap
(See the section
"Chimney Termination
Requirements" for
more details)
A
AA
AA
AA
AA
AA
AA
AA
Factory Built
Chimney
Sections
Minimum Air Space to
Combustibles (See
Chimney Manufacturer's
Instructions - usually 2")
Floor Penetration
Equipment (Attic
Radiation Shield with
Chimney Support)
Reduceced
Clearance
Chimney
Connector
Sections
Roof Penetration Equipment
(Roof Radiation Shield,
Flashing, Storm Collar)
}
}
AAAAA
Floor
Protection
AA
AA
AA
AA
Stove Clearance
(as outlined in this manual)
A
A
A
A
A
A
A
A
A
AA
AA
AA
AA
AA
AA
AA
AA
AA
}
Standard residential installations with
reduced clearance connector may use the
clearance determined by the manufacturer
of the connector for the connector to wall
clearance or the clearance listed in this
manual.
Mobile home installations must use the
the reduced clearance connector
clearances listed in this manual under
ÒAdditional Requirements for Mobile Home
InstallationsÓ.
Minimum System 15'
Maximum System 33'
A
A
Drafting
Performance
This appliance relies upon natural draft to operate. External forces, such as wind,
barometric pressure, topography, or factors of the home (negative pressure from exhaust
fans, chimneys, air infiltration, etc.), may adversely affect draft. Travis Industries can
not be responsible for external forces leading to less than optimal performance.

STOVE INSTALLATION (CONT.) PAGE 9
CHIMNEY TERMINATION REQUIREMENTS
¥ Must have an approved cap (to prevent water from entering)
¥ Must not be located where it will become plugged by snow or other material
¥ Must terminate at least 3' above the roof and at least 2' above any portion of the roof within 10'
Slanted Roofs
Flat Roofs
Chimney must
extend 3'
above the roof
Chimney must extend 2'
above any portion of the roof
within 10' of the chimney
Chimney must
extend 3'
above the roof
Chimney must extend 2'
above any portion of the roof
within 10' of the chimney
OUTSIDE AIR REQUIREMENTS
¥ Required for mobile homes & in certain localities (check with building officials)
¥ Must not be drawn from an enclosed space (garage, unventilated crawl space)
¥ Requires the optional pedestal or outside air boot with legs (installation instructions are in the
optional equipment section at the rear of this manual)
Optional Air Duct (must not be
longer than 15' and at least 16
square inches in cross section)
A hole must be cut
through the floor
protection and
floor and the
rodent screen
nailed in place
here (see the
optional equipment
instructions for
exact sizes)
Outside
Air Boot
Outside air entrance must be placed so
it does not become blocked by snow.
When using outside air, find a location where the chimney and
outside air hole do not interfere with structural members of the home.
Pedestal (with insulation)
directs air to the stove.
Air may be drawn from a ventilated
crawl space or use an air duct.
NOTE: If the duct is less than 5 feet long, the cross section may be a min. 12 square inches.
HINT: When using outside air find a location where the chimney and outside air inlet avoid
the structural members (i.e.: floor joists and roof beams) of the home.

PAGE 10 STOVE INSTALLATION (CONT.)
ALCOVE INSTALLATION REQUIREMENTS
Whenever the stove is placed in a location where the ceiling height is less than 7' tall, it is considered an
alcove installation. Because of the reduced height, the special installation requirements listed below
must be met.
¥ Chimney connector and chimney must be one of the following types:
¥ DURAVENT model DVL with DURA-PLUS chimney
¥ AMERI-TEC model DCC with model HS chimney
¥ SECURITY model DP with SECURITY model ASHT or S2100 chimney
¥ GSW model Super Chimney Twenty-One connected directly to appliance
¥ SELKIRK METALBESTOS model DS connector with model SSII chimney
¥ I.C.C. Excel 103HT Chimney with Ultrablack HP Double-Wall connector
¥ Standard Masonry Chimney with any one of the above listed connectors
¥ Alcoves are classified as combustible or non-combustible. Non-combustible alcoves must have
walls and a ceiling that are 3 1/2" thick of a non-combustible material (brick, stone, or concrete).
This non-combustible material must be spaced and ventilated at least 1" off of all combustible
materials (walls, ceiling, etc.) to allow air to move around the non-combustible walls and ceiling.
All other alcoves are considered combustible. The clearances below must be met:
Minimum Clearance
(See the illustration below)
Combustible
Alcove
Non-Combustible
Alcove
ASidewall to stove 13" 6"
BBackwall to stove 9" 2"
DConnector to sidewall 21 1/2" 14 1/2"
EConnector to backwall 11 1/2" 4 1/2"
GMaximum depth of alcove 48" 48"
HMinimum width of alcove 49 5/8" 35 5/8"
JMinimum height of alcove 84" 6" above stove top
A
E
D
B
H
G
J
Non-combustible alcove
construction (on walls
and ceiling) - see the
explanation above.
3 1/2" thick
non-combustible
material
Combustible materials
1" Min.
Ventilated
air space
Non-combustible
reinforcer

STOVE INSTALLATION (CONT.) PAGE 11
MOBILE HOME REQUIREMENTS
The Answer is approved for installation into a mobile home if the requirements listed below are met in
addition to the normal requirements:
¥ Outside air must be installed - see "Outside Air Requirements" on page 9
¥ The appliance must be bolted to the floor (The optional pedestal provides the equipment needed
to do this - see "Pedestal Installation" on page 36)
¥ The appliance must be grounded to the chassis of the mobile home (some states do not require
this Ð check with local building officials)
¥ The appliance must not be located in the bedroom of a mobile home (some states do not require
this Ð check with local building officials)
¥ Chimney connector and chimney must be one of the following types:
¥ DURAVENT model DVL with DURA-PLUS chimney
¥ AMERI-TEC model DCC with model HS chimney
¥ SECURITY model DP with SECURITY model ASHT or S2100 chimney
¥ GSW model Super Chimney Twenty-One connected directly to appliance
¥ SELKIRK METALBESTOS model DS connector with model SSII chimney
¥ Standard Masonry Chimney with any one of the above listed connectors
¥ Stove placement must maintain the following clearances to combustibles (drywall, furniture, etc.)
Minimum Clearance(See the illustration below)
ASidewall to stove 13"
BBackwall to stove 9"
CCornerwall to stove 7 1/2"
DConnector to sidewall 21 1/2"
EConnector to backwall 11 1/2"
FConnector to cornerwall 16 1/2"
C
STRAIGHT
INSTALLATION
CORNER
INSTALLATION
A
B
D
E
A
DF
C
F
Combustibles (drywall, wood, etc.)
Combustibles (drywall, wood, etc.)
NOTE:
Clearances are measured from the stove top.

PAGE 12 STOVE INSTALLATION (CONT.)
STANDARD
CEILING WITH
A FACTORY
BUILT
CHIMNEY
Chimney Cap
(See the section "Chimney
Termination Requirements"
for more details)
Chimney Sections
M
inimum Air Space to
C
ombustibles (See
C
himney Manufacturer's
I
nstructions - usually 2")
Chimney Connector Sections
F
ollow the chimney
m
anufacturer's instructions
a
nd clearances for roof
p
enetrations. A storm collar
a
nd flashing are required
(
some require a radiation
s
hield).
}
}
Minimum 15'
Maximum 33'
Stove Clearances
(See the section "Stove
Placement Requirements"
for more details)
Floor Protection
(See the section "Floor
Protection Requirements"
for more details)
Follow the chimney
manufacturer's instructions
and clearances for floor
penetrations. A ceiling
support is required, an attic
insulation shield is required
where insulation is present.
Insulation
CATHEDRAL
CEILING WITH
A FACTORY
BUILT
CHIMNEY
Chimney Cap
(See the section "Chimney
Termination Requirements"
for more details)
Chimney Sections
Minimum Air Space to
Combustibles (See
Chimney Manufacturer's
Instructions - usually 2")
Chimney Connector Sections
Follow the chimney
manufacturer's instructions
and clearances for roof
penetrations. A storm
collar, flashing, and
cathedral-style chimney
support are required (some
require a radiation shield).
}
Minimum 15'
Maximum 33'
Stove Clearances
(See the section "Stove
Placement Requirements"
for more details)
Floor Protection
(See the section "Floor
Protection Requirements"
for more details)

STOVE INSTALLATION (CONT.) PAGE 13
EXTERIOR
FACTORY
BUILT
CHIMNEY
NOTE:
Exterior
chimneys are
subject to
greater
moisture and
creosote
accumulation
due to the
lower
temperatures.
An insulated
chase will
reduce these
accumulations
(the proper
clearances to
the chimney
must be
maintained).
Chimney Cap
(See the section "Chimney
Termination Requirements"
for more details)
Chimney Sections
Minimum Air Space to
Combustibles (See
Chimney Manufacturer's
Instructions - usually 2")
Chimney Connector
Sections
Floor Protection
(See the section
"Floor Protection
Requirements" for
more details)
Follow the chimney
manufacturer's
instructions and
clearances for roof
penetrations. A storm
collar and flashing are
required (some requir
e
a radiation shield).
}
Stove Clearances
(See the section "Stove
Placement Requirements"
for more details)
}
Follow the chimney
manufacturer's
instructions and
clearances for wall
penetrations. A wall
radiation shield
(thimble) is required.
Optional
insulated
chase
Wall Bands
and Supports
Insulated Tee
(with cleanout )
Minimum 15'
Maximum 33'
Min. 18"
clearance
to ceiling
HEARTH
STOVE
POSITIVE
CONNECTION
NOTE:
Most factory-
built chimney
manufacturers
make stainless
steel chimney
liners, either
flexible or
rigid. This
provides a
wide variety of
installation
options. Make
sure to follow
the
manufacturer's
instructions for
installation
and support.
Remove damper
or wire it open
Airtight Insulated
Clean-Out
Min. 18"
Combustible
Mantle
NOTE: This installation may be
used with a masonry or zero
clearance (metal) fireplace. The
requirements in the section
"Masonry Fireplace Requirements"
or "Zero Clearance (metal) Fireplace
Requirements" must be fulfilled prior
to installation.
Flue Liner
Floor Protection
(See the section
"Floor Protection
Requirements" for
more details)
See the section
"Stove Placement
Requirements" for
minimum clearances
required.
The liner must be
stainless steel connector
or flexible vent. Follow
the liner manufacturer's
instructions for
installation and support.
Cap (prevents water
from entering)

PAGE 14 STOVE INSTALLATION (CONT.)
HEARTH
STOVE DIRECT
CONNECTION
NOTE:
Direct
connections
require
installation of
an airtight
block-off plate
or damper
adapter (see
the section
"Block-off
Plate
Installation"
on page 18).
Block-off plate or
damper adapter
Remove
damper
or wire it
open
Airtight
Insulated
Clean-Out
Stainless steel
chimney connector
must Extend 1' past
the block-off plate
or to the flue liner
Min. 18"
Combustible Mantle
NOTE: This installation may be used
with a masonry or zero clearance
(metal) fireplace. The requirements in
the section "Masonry Fireplace
Requirements" or "Zero Clearance
(metal) Fireplace Requirements" must
be fulfilled prior to installation.
Flue Liner
Floor Protection
(See the section
"Floor Protection
Requirements" for
more details)
See the section
"Stove Placement
Requirements" for
minimum clearances
required.
HEARTH
STOVE
HORIZONTAL
CONNECTION
NOTE:
This type of
installation
requires a wall
radiation
shield
(thimble).
Either close
off and seal
the damper,
install a block-
off plate or
install a
damper
adapter (see
the section
"Block-off
Plate
Installation"
on page 18).
Airtight
Insulated
Clean-Out
Combustible Mantle
NOTE: This installation
may be used with a
masonry fireplace only.
The requirements in the
section "Masonry
Fireplace Requirements"
must be fulfilled prior to
installation.
Flue Liner
Floor Protection
(See the section
"Floor Protection
Requirements" for
more details) See the section
"Stove Placement
Requirements" for
minimum clearances
required.
Min. 18"
clearance
to ceiling
Either close off and
seal the damper,
install a block-off
plate, or install a
damper adapter.
Follow the chimney
manufacturer's
instructions and
clearances for wall
penetrations. A wall
radiation shield
(thimble) is required.
Chimney
connector
sections

INSERT INSTALLATION PAGE 15
SAFETY NOTICE:
If this appliance is not properly installed, a house fire may result. For your safety,
follow the installation directions. Contact local building or fire officials about
restrictions and installation inspection requirements in your area.
¥ Check with local building officials for any permits required for installation of this stove and
notify your insurance company before proceeding with installation.
PLANNING THE INSTALLATION
HINT: We suggest that you have an authorized Travis Industries dealer install your insert. If
you install the insert yourself, your authorized dealer should review your plans for
installation.
This insert is approved for installation into an existing masonry or zero clearance (metal) fireplace.
Depending upon your installation concerns, several options are yours to provide the most desirable
installation. The sections that follow detail the requirements that must be met for a safe installation. To
further help installation, the most common types of installations are explained in the section "Insert
Installation Considerations". Prior to installing your insert make a detailed plan with dimensions to
double-check them against all of the requirements listed.
PREPARATION FOR INSTALLATION
¥ Check for damage to the exterior of the insert (dents should be reported, scratches can be fixed
by applying touch up paint).
¥ Check the interior of the firebox (cracked firebrick should be replaced, displaced baffle
components should be replaced).
HINT: The stove can be lightened by removing the firebricks and baffle. - see "Firebrick
Removal and Replacement Instructions" on pages 30 and 31.
INSERT INSTALLATION CONSIDERATIONS
The table below details the most common types of installations and the considerations for each type of
insert installation. Alternative methods of installation are available if they comply with local building
codes.
Installation Type Considerations
Insert with Positive Flue (Full Reline)
(Page 19)
¥ Utilizes existing masonry or zero clearance fireplace
¥ Provides best draft
¥ Easiest to clean
Insert with Direct Connect Flue
(Page 19 and 20)
¥ Utilizes existing masonry or zero clearance fireplace
¥ Provides good draft
¥ Requires fireplace block-off plate - see page 18
Insert with Face Seal Connection
(Page 20)
¥ Utilizes existing masonry fireplaces with cross section of 28" to
144" (not approved for zero clearance fireplaces)
¥ Provides okay draft
¥ Easiest to install
¥ Requires the optional surround panels and insulation (see
"Surround Panels" on page 40 and 41.
OPTIONAL EQUIPMENT REQUIREMENTS (See "Optional equipment" starting on page 36
¥ Must be installed with the surround panels

PAGE 16 INSERT INSTALLATION (CONT.)
INSERT PLACEMENT REQUIREMENTS (See the illustration below)
¥ The insert must be placed so that no combustibles are within, or can swing within (e.g. drapes,
doors), 36" of the front of the insert
¥ Insert and hearth must be installed on a level, secure floor
¥ The minimum clearances, facing, and hearth requirements in the illustration below must be met
(follow the clearances for the type of fireplace being used - either masonry or zero-clearance).
Combustible Mantle
Sidewall
Surround
Panels
A
B
* Does not include the
distance the insert sticks
out on the hearth (3").
**Total hearth width must be
at least 39 5/8"
E
D
C
F
Masonry
Fireplace
13"
9 1/2"
12"
15 1/2"
16"
8"
Zero-
Clearance
(Metal)
Fireplace
30"
12"
12"
24"
16"
8"
Minimum
Clearances
A Sidewall to Insert
B Side Facing
C Top Facing
D Mantle to Insert
E Hearth (Front)*
F Hearth (Side)**
Measure all side
and top
clearances from
this top plate
Non-Combustible
Facing
HEARTH REQUIREMENTS (See the illustration above)
¥ Must extend 16" in front of the insert and 8" on both sides (total of 19" deep by 39 5/8" wide)
¥ Must be non-combustible and at least .018" thick (26 gauge)
INSERT SIZE REQUIREMENTS
* Zero-Clearance (Metal) fireplaces
require a 1" air space between the
rear and sides of the insert and the
walls of the fireplace.
** Does not include the required 16"
of floor protection in front.
Minimum Fireplace Size
E
D
C
A
B
F
Zero-Clearance
(Metal) Fireplace*
20 3/4"
20 3/4"
25 5/8"
25 5/8"
14 1/2"
3"
A Height (front)
B Height (rear)
C Width (front)
D Width (rear)
E Depth
F Hearth**
Masonry
Fireplace
20 3/4"
20 3/4"
23 5/8"
23 5/8"
13 1/2"
3"

INSERT INSTALLATION (CONT.) PAGE 17
MASONRY FIREPLACE REQUIREMENTS
¥ Chimney must have a clay tile liner or a stainless steel liner (positive connection)
¥ Entire fireplace, including chimney, must be clean and undamaged. Any damage must be
repaired prior to installation of the insert
¥ Chimney height: 15' minimum; 33' maximum.
¥ Entire fireplace, including chimney, must meet local building requirements
ZERO-CLEARANCE (METAL) FIREPLACE REQUIREMENTS:
¥ Must utilize a positive (full reline) or direct connection (block-off plate)
¥ Must be manufactured by one of the following manufacturers:
¥ Marco ¥ Majestic ¥ Heatilator ¥ Preway ¥ Tempco ¥ Superior
¥ Entire fireplace, including chimney, must be clean and undamaged. Any damage must be
repaired prior to installation of the insert
¥ Entire fireplace, including chimney, must meet local building requirements
¥ Chimney height: 15' minimum; 33' maximum. Minimum cross section: 28.65 square inches
¥ The damper ("A") and grate ("B") must be
removed (see the illustration to the right)
¥ The smoke shelf ("C"), internal baffles
("D"), screen ("E"), and metal or glass
doors ("F") may be removed (if applicable)
¥ The masonry lining ("G"), insulation ("H"),
and any structured rigid frame members
(metal sides, floor, door frame, face of the
fireplace, etc. Ð "I") may not be removed or
altered
DRAFTING PERFORMANCE
C
B
F
I
D
E
A
G
H
This appliance relies upon natural draft to operate. External forces, such as wind, barometric pressure,
topography, or factors of the home (negative pressure from exhaust fans, chimneys, air infiltration, etc.),
may adversely affect draft. Travis Industries can not be responsible for external forces leading to less
than optimal performance.
LEVELING BOLT INSTALLATION
Inside the accessory pack are a pair of leveling bolts used to level the insert if the fireplace has a
stepped-up hearth. To install, raise the rear of the insert up and insert the leveling bolts into the holes in
the rear corners of the insert. Screw the bolts down until they extend the same height as the hearth steps
up. After the insert is installed, fine-tune the leveling bolts to level the insert (see the illustration below).
This distance is the
hearth step-up.
The leveling bolts
should stick out
this far from the
base of the insert.
Fireplace
Hearth
The leveling bolts
go into the holes in
the outer rear of the
insert baseplate.

PAGE 18 INSERT INSTALLATION (CONT.)
BLOCK-OFF PLATE INSTALLATION
Whenever this appliance is installed with a direct connection a block-off plate, or other non-combustible
seal-off device (e.g. damper adapter), will need to be installed. This device is used to seal the chimney,
insuring no smoke enters the home and providing the chimney system with a seal to promote draft. The
directions below detail the steps for construction and installation of a block-off plate.
1. Determine a location for the block-off plate at the top of the firebox below the damper area
(make it high enough to allow installation of the connection pipe). The location should be level
and in an area where it can be mounted easily. Measure the width at the rear ("A") and front
("B") of the firebox at the height where the block-off plate will be installed (see the illustration
below). Then measure the depth of the location where the block-off plate will be installed ("C").
NOTE: Most masonry fireplaces have square fireboxes while certain zero-clearance (metal)
fireplaces often have domed firebox tops. This makes zero-clearance block-off plates more
difficult to install. To simplify the procedure, insulation may be used to seal the rounded
edges.
2. Make a cardboard template of the measurements, but add a 2" flange to each side. This flange
will be used to mount the block-off plate to the inside of the firebox. Bend the flanges
downwards on the template and place it inside the fireplace. If the template fits correctly in its
planned location, go to the next step. If it does not, make a new template with the appropriate
corrections until it fits correctly.
3. With the template in place, mark the location that is centered in the fireplace and 9 1/4" back
from the fireplace opening. This location approximates the center of the flue when the insert is
in place (a slight offset may occur based upon insert and block-off plate placement). Remove the
template and cut a 6 1/4" diameter hole centered on this mark.
4. Make the block-off plate of 24 gage or thicker steel to match the template. Drill two holes in
each flange for mounting the plate.
5. Mount the block-off plate using masonry screws.
NOTE: Use sheet metal screws on zero-clearance (metal) fireplaces (screws need only be
long enough to penetrate the first layer of metal).
6. Insulate the block-off plate using high-temperature fiberglass insulation (KaowoolÒor
equivalent) and furnace cement (allow the cement to dry for at least 24 hours before burning).
7. After placing the appliance and installing the pipe through the block-off plate, use high-
temperature fiberglass insulation and furnace cement to seal any cracks between the pipe and
block-off plate.
Firebox
AC
B
The center of
the flue is 9
1/4" back from
the fireplace
opening.
Damper Measurement
"A"
Measurement "B"
2" Flanges
(for attaching
the block-off
plate)
Measurement
"C"
The center of the flue is 9 1/4" back from
the fireplace opening (6 1/4" in diameter).
Block-Off Plate Template