Lopi Answer User manual

Answer Wood
Stove / Inbuilt
Owner's Manual
Save these instructions
for future reference
SAFETY NOTICE:
If this appliance is not properly installed, a house fire may result.
For your safety, follow the installation directions. Contact local
building or fire officials about restrictions and installation
inspection requirements in your area.
Dragon Wholesaling Pty. Ltd.
Unit 2, 16 Lexington Drive
Bella Vista NSW 2153
Australia
Copyright 2011, Travis
Industries, Inc.
$10.00
100-01278_000
4111128
Tested By:
AMDEL
8/26 Stirling St.
Thebarton, 5031, South Australia
TESTED TO: AS/NZS 4013:1999
REPORT NUMBER: L4506/94

2 Introduction
© Travis Industries 100-01278 4111128
Introduction
We welcome you as a new owner of a Answer wood-burning stove. In purchasing a Answer you have
joined the growing ranks of concerned individuals whose selection of an energy system reflects both a
concern for the environment and aesthetics. The Answer is one of the finest appliances the world over.
This manual will explain the installation, operation, and maintenance of this appliance. Please familiarize
yourself with the Owner's Manual before operating your appliance and save the manual for future
reference. Included are helpful hints and suggestions which will make the installation and operation of
your new appliance an easier and more enjoyable experience. We offer our continual support and
guidance to help you achieve the maximum benefit and enjoyment from your appliance.
Important Information
No other Answer appliance has the same serial
number as yours. The serial number is stamped onto
the label on the back of the appliance.
This serial number will be needed in case you require
service of any type.
Model: Answer
Serial Number:
Purchase Date:
Purchased From:
Mail your Warranty Card Today, and Save Your Bill
of Sale.
To receive full warranty coverage, you will need to
show evidence of the date you purchased your
appliance. Do not mail your Bill of Sale to us.
We suggest that you attach your Bill of Sale to this
page so that you will have all the information you need
in one place should the need for service or information
occur.

Table of Contents 3
© Travis Industries 100-01278 4111128
Introduction ......................................................2
Important Information......................................2
Installation Options..........................................6
Features ............................................................6
Heating Specifications.....................................6
Dimensions.......................................................6
Emissions .........................................................6
Planning the Installation..................................7
Preparation for Installation....................................7
Floor Protection Requirements ......................8
Stove Placement Requirements .....................8
Clearances........................................................8
Chimney Connector Requirements................9
Chimney Requirements.................................10
Chimney Termination Requirements ...........11
Outside Air Requirements.............................11
Standard Ceiling with a Factory Built Chimney...12
Cathedral Ceiling with a Factory Built Chimney..12
Exterior Factory Built Chimney............................13
Hearth Stove Positive Connection ......................13
Interior or Exterior Masonry Chimney .................14
Safety Notice ..................................................15
Before Your First Fire....................................21
Verifying the Installation......................................21
Curing the Paint..................................................21
Over-Firing the Stove..........................................21
Opening the Door...........................................21
Starting a Fire.................................................22
Adjusting the Burn Rate................................23
Approximate Air Control Settings........................23
Ash Removal ..................................................23
Optional Blower Operation............................24
Re-Loading the Stove....................................24
Overnight Burn...............................................24
Normal Operating Sounds.............................24
Hints for Burning............................................25
Selecting Wood ..............................................25
Why Dry Wood is Key.........................................25
Wood Cutting and Storage..................................25
Troubleshooting.............................................26
Daily Maintenance (while stove is in use)...27
Remove Ash (if necessary).................................27
Clean the Glass (if necessary)............................27
Monthly Maintenance (while appliance is in
use)..................................................................28
Door and Glass Inspection..................................28
Creosote - Formation and Need for Removal .....28
Yearly Maintenance ....................................... 29
Touch-Up Paint...................................................29
Cleaning the Air Duct and Blower (if applicable).29
Firebrick and Baffle Inspection............................29
Door Parts.......................................................30
Lopi Republic Door .............................................30
Replacing the Glass............................................30
Replacing the Door Gasket.................................30
Replacing the Door Handle.................................30
Firebox Parts..................................................31
Floor and Side Firebrick Removal & Replacement31
Air Tube Removal & Replacement...............32
Baffle Removal & Replacement....................32
Warranty .........................................................33
Listing Label........................................................35
Door Shell Installation...................................36
Stove Leg Installation....................................38
Pedestal (Part # 99200106)............................39
Using Outside Air with the Pedestal....................39
Rear Blower Installation (Part # 99000138) .40
Outside Air Boot Installation (Part number
99200134)........................................................41
Surround Panels............................................42
Rectangular Panels:............................................42
Arched Panels (Part # 99300108)Error! Bookmark not defined.
Installation Instructions .......................................42
Insulation Installation (required only for face seal
installations)........................................................43
Front Blower (part # 99000128) ....................44
To Switch The Power Cord To The Left Side:.....44
Installation Instructions .......................................44

4 Safety Precautions
© Travis Industries 100-01278 4111128
The viewing door must be
closed and latched during
operation.
Never block free airflow through
the air vents on this appliance.
Gasoline or other flammable
liquids must never be used to
start the fire or "Freshen Up" the
fire. Do not store or use
gasoline or other flammable
liquids in the vicinity of this
appliance. Do not burn garbage
or flammable fluids such as
gasoline, naphtha or engine oil.
This appliance is designed and
approved for the burning of cord
wood only. Do not attempt to
burn any other type of fuel other
than cord wood in this
appliance, it will void all
warranties and safety listings.
Ashes must be disposed in a
metal container with a tight lid
and placed on a non-
combustible surface well away
from the home or structure.
Do not touch the appliance while
it is hot and educate all children
of the danger of a high-
temperature appliance. Young
children should be supervised
when they are in the same room
as the appliance.
Keep furniture, drapes, curtains,
wood, paper, and other
combustibles a minimum of 36"
(914mm) away from the front of
the appliance. Do not store fuel
under or around the appliance.
This appliance must be properly
installed to prevent the
possibility of a house fire. The
instructions must be strictly
adhered to. Do not use
makeshift methods or
compromise in the installation.
Contact your local building
officials to obtain a permit and
information on any installation
restrictions or inspection
requirements in your area.
Notify your insurance company
of this appliance as well.
Inspect the chimney connector
and chimney at least twice
monthly and clean if necessary.
Creosote may build up and
cause a house fire.
Do not connect this appliance to
any chimney serving another
appliance.
This appliance must be
connected to a listed high
temperature (UL 103 HT)
residential type chimney or an
approved masonry chimney with
a standard clay tile, or stainless
steel liner.
Gas
ASHES
36"
Ok
Type
HT Clay
Liner

Safety Precautions 5
© Travis Industries 100-01278 4111128
Never try to repair or replace
any part of this appliance unless
instructions are given in this
manual. All other work must be
done by a trained technician.
Do not place clothing or other
flammable items on or near this
appliance.
Hot while in operation. Keep
children, clothing and furniture
away. Contact may cause skin
burns.
Allow the appliance to cool
before carrying out any
maintenance or cleaning.
Do not make any changes or
modifications to an existing
masonry fireplace or chimney to
install this appliance.
Do not make any changes to the
appliance to increase
combustion air.
Maintain the door and glass seal
and keep them in good
condition.
Avoid placing wood against the
glass when loading. Do not
slam the door or strike the glass.
Overfiring the appliance may
cause a house fire. If a unit or
chimney connector glows, you
are overfiring.
Do not throw this manual away.
This manual has important
operating and maintenance
instructions that you will need at
a later time. Always follow the
instructions in this manual.
Do not use a grate or other
device to elevate the fire off of
the firebox floor. Burn the fire
directly on the bricks.
Travis Industries, Inc. grants
no warranty, implied or
stated, for the installation or
maintenance of your
appliance,and assumes no
responsibility of any
consequential damage(s).
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This
Manual

6 Features & Specifications
© Travis Industries 100-01278 4111128
Installation Options
Freestanding
Freestanding Hearth Stove
Features
EPA Phase II Approved
.05 Cubic Meter Firebox Volume
Single Operating Control
Accepts Logs Up to 457mm Long
Steel Plate Construction 9.5mm to 6mm
Heavy Duty Refractory Firebrick
Optional High-Tech Blower
Heating Specifications
Approximate Maximum Heating Capacity* Up to 180 sq. meters
Maximum Burn Time Up to 8 Hours
* Heating capacity will vary depending on the home's floor plan, degree of insulation, and the outside
temperature. It is also affected by the quality and moisture level of the fuel.
Dimensions
Figure 1
Emissions
APPLIANCE EMISSION FACTOR BURNING HARDWOOD = 3.2 g/Kg
5-7/8" 149mm
20"
508mm
23-5/8" 600mm
16-1/4"
413mm
Legs........27-7/8" 708mm
Pedestal..31-7/8" 810mm
3/4"
19mm
a

Stove Installation (for qualified installers only) 7
© Travis Industries 100-01278 4111128
SAFETYNOTICE:
Please read this entire manual before you install and use your new room heater. Failure to
follow instructions may result in property damage, bodily injury, or even death. Contact
local building or fire officials about restrictions and installation inspection requirements in
your area.
Always use gloves when operating a hot stove. The door handle and other components become very
hot during normal use.
Planning the Installation
We suggest that you have an authorized Travis Industries dealer install your stove. If you install the
stove yourself, your authorized dealer should review your installation plans.
Check with local building officials for any permits required for installation of this stove and notify your
insurance company before proceeding with installation.
Preparation for Installation
Check for damage to the exterior of the stove.
Check the interior of the firebox (replace cracked firebrick and make sure baffle is in place).
The stove must be installed with the legs (see page 38) or pedestal.

8 Stove Installation (for qualified installers only)
© Travis Industries 100-01278 4111128
Floor Protection Requirements
•Stove must be placed on the Travis Industries legs or pedestal.
•Floor protection must extend to the sides, rear, and front of the stove (see “Clearances” below for
minimum floor protection).
NOTE: When installed with reduced-clearance connector, the clearance to the backwall may be less
than the floor protection requirement. In this case the floor protection must extend to the wall.
•Floor protection must be a minimum 8mm (3/8”) thick fibre-cement sheet with a thermal conductivity
of 0.25W/degree K (or equivalent).
Stove Placement Requirements
Clearances may be reduced by methods specified in NFPA 211, listed wall shields, pipe shields, or
other means approved by local building or fire officials.
•Stove must be placed so that no combustibles are within, or can swing within (e.g., drapes, doors),
36" (914mm) of the front of the stove.
•If the stove is placed in a location where the ceiling height is less than 7' (2134mm), additional
requirements may apply (contact your local building official).
•Must maintain the clearances to combustibles listed below (drywall, furniture, etc.):
Clearances
•The following clearances must be met (see Figure 2)
Clearance Requirements: No Flue Shield With Flue Shield
A* Sidewall to stove 500mm 325mm
B* Backwall to stove 400mm 200mm
C* Cornerwall to stove 500mm 150mm
D Front Hearth 300mm 300mm
E Side Hearth 200mm 200mm
F Back Hearth 152mm 152mm
Figure 2
* Clearances to combustible material are according to heater test results using a standard flue kit,
(AS/NZS 2918:2001) fitted with 1 length 900mm deco mesh with a heat shield or 1 length 900mm x
120° stainless steel heat shield as a minimum. Any further enquiries please contact Dragon
Wholesaling Pty Ltd on 1800 064 234.

Stove Installation (for qualified installers only) 9
© Travis Industries 100-01278 4111128
Chimney Connector Requirements
The chimney connector must be 6” (150mm) diameter and stainless steel.
NOTE: Aluminum or galvanized steel is not allowed – these materials cannot withstand the flue
temperatures and may give off toxic fumes when heated.
Chimney connector is required from the flue collar of the stove to the factory-built chimney (see
Figure 4) or masonry chimney (see Figures 13, 14, and 15).
The chimney connector may not pass through a ceiling, attic, roof, closet, or any other concealed
space (use listed UL 103 HT chimney – see “Chimney Requirements for details). DO NOT USE
CONNECTOR PIPE AS CHIMNEY.
The chimney connector should be as short and direct as possible. No more than 180oof elbows (two
90oelbows, or two 45o& one 90oelbow, etc.) may be used for the entire system (connector and
chimney). Horizontal runs should slope upwards 1/4” (6mm) per foot (305mm) and be a maximum
36” long (914mm).
The chimney connector must be installed with the crimped end pointing downwards (see Figure 3).
This prevents creosote from leaking to the exterior of the pipe.
Figure 3
The chimney connector must be fastened to the stove and each adjoining section (and chimney).
On singlewall pipe
the crimped end
points downward.

10 Stove Installation (for qualified installers only)
© Travis Industries 100-01278 4111128
Chimney Requirements
DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.
DO NOT CONNECT TO OR USE IN CONJUNCTION WITH ANY AIR DISTRIBUTION DUCTWORK
UNLESS SPECIFICALLY APPROVED FOR SUCH INSTALLATIONS.
IN CANADA: This appliance must be connected to a factory-built chimney conforming to CAN/ULC-
S629, Standard for 650ºC Factory-Built Chimneys.
UL 103 HT Chimney must be used from the first ceiling or floor penetration to the chimney cap.
Use 6" diameter type UL 103 HT chimney from one manufacturer (do not mix brands) or code
approved masonry chimney with a flue liner.
Chimney must be fastened to each adjoining section.
Follow the chimney manufacturer's clearances and requirements.
Use the chimney manufacturer's fire stops, attic guards, roof supports, and flashings when passing
through a ceiling.
No more than 180oof elbows (two 90oelbows, or two 45oand one 90oelbow, etc.) may be used for
the entire system (connector and chimney).
NOTE: Additional elbows may be allowed if draft is sufficient. Whenever elbows are used the draft is
adversely affected. Additional chimney height may be required to boost draft.
Figure 4
Drafting
Performance This appliance relies upon natural draft to operate. External forces, such as wind,
barometric pressure, topography, or factors of the home (negative pressure from exhaust
fans, chimneys, air infiltration, etc.), may adversely affect draft. Travis Industries cannot be
responsible for external forces leading to less than optimal performance.
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Chimney Cap
(See the section "Chimney Termination
Requirements" for more details)
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Factory Built Chimney Sections
Minimum Air Space to Combustibles
(See Chimney Manufacturer's
Instructions)
Floor Penetration Equipment
(Attic Radiation Shield with Chimney Support)
Reduced Clearance Chimney
Connector Sections
Roof Penetration Equipment (Roof
Radiation Shield, Flashing, Storm Collar)
}
}
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Stove Clearance
(as outlined in this manual)
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Standard residential installations with reduced
clearance connector may use the clearance determined by
the manufacturer of the connector for the connector to wall
clearance or the clearance listed in this manual.
Mobile home installations must use the the reduced
clearance connector clearances listed in this manual under
“Additional Requirements for Mobile Home Installations”.
Minimum System 15' (4.57M)
Maximum System 33' (10.05M)
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Floor
Protection

Stove Installation (for qualified installers only) 11
© Travis Industries 100-01278 4111128
Chimney Termination Requirements
Must have an approved cap (to prevent water from entering).
Must not be located where it will become plugged by snow or other material.
Must terminate at least 3' (914mm) above the roof and at least 2' (610mm) above any portion of the
roof within 10' (3.04M) - see Figure 5.
Figure 5
Outside Air Requirements
Required for mobile homes & in certain localities (check with building officials).
Must not be drawn from an enclosed space (garage, unventilated crawl space).
Requires the optional outside air connector or pedestal.
Air duct maximum length is 15’ (4.57M) with a minimum cross-section of 16 square inches
(10404mm) or 6’ (1.82M) with a minimum cross section of 7 square inches (4489mm).
Figure 6
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Min. 3’ (914mm)
Min. 2’ (610mm)
10’ (3.04M)
Min. 3’ (914mm)
10’ (3.04M)
Min. 2’ (610mm)
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Outside Air
Connector
Outside air entrance must be placed so
it does not become blocked by snow.
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P
edestal or outside air boot may
b
e used to direct air from below
t
he stove. See the pedestal
i
nstructions for complete details.
Air may be drawn from a ventilated
crawl space or use an air duct.
The pedestal has an air
opening for use with the
outside air connections.
This allows air to be
drawn from behind the
pedestal.
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12 Stove Installation (for qualified installers only)
© Travis Industries 100-01278 4111128
Standard Ceiling
with a Factory
Built Chimney
Figure 7
Cathedral Ceiling
with a Factory
Built Chimney
Figure 8
Chimney Cap
(See the section "Chimney
Termination Requirements"
for more details)
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Chimney Sections
Minimum Air Space to
Combustibles (See
Chimney Manufacturer's
Instructions)
Chimney Connector Sections
Follow the chimney
manufacturer's instructions
and clearances for roof
penetrations. A storm collar
and flashing are required
(some require a radiation
shield).
}
}
Follow the chimney
manufacturer's instructions
and clearances for floor
penetrations. A ceiling
support is required, an attic
insulation shield is required
where insulation is present.
Insulation
Minimum 15'
(4.57M)
Maximum 33'
(10.05M)
Must Maintain Stove
and Connector
Clearances
Floor
Protection STOVE
Chimney Cap
(See the section "Chimney
Termination Requirements"
for more details)
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Chimney Sections
Minimum Air Space to
Combustibles (See Chimney
Manufacturer's Instructions)
Follow the chimney
manufacturer's instructions
and clearances for roof
penetrations. A storm
collar, flashing, and
cathedral-style chimney
support are required
(some require a radiation
shield).
}
Minimum 15'
(4.57M)
Maximum 33'
(10.05M)
Must Maintain Stove
and Connector
Clearances
STOVE
Chimney Connector
Floor
Protection

Stove Installation (for qualified installers only) 13
© Travis Industries 100-01278 4111128
Exterior Factory
Built Chimney
NOTE:
Exterior chimneys are
subject to greater
moisture and creosote
accumulation due to the
lower temperatures. An
insulated chase will
reduce these
accumulations (the
proper clearances to the
chimney must be
maintained).
Figure 9
Hearth Stove
Positive
Connection
NOTE:
Most factory-built
chimney manufacturers
make stainless steel
chimney liners, either
flexible or rigid. This
provides a wide variety
of installation options.
Make sure to follow the
manufacturer's
instructions for
installation and support.
Figure 10
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Chimney Cap
(See the section "Chimney
Termination Requirements"
for more details)
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Chimney Sections
Minimum Air Space to
Combustibles (See
Chimney Manufacturer's
Instructions)
Chimney Connector
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Follow the chimney
manufacturer's
instructions and
clearances for roof
penetrations. A storm
collar and flashing are
required (some
require a radiation
shield).
}
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Must Maintain Stove
and Connector
Clearances
}
Follow the chimney
manufacturer's
instructions and
clearances for wall
penetrations. A
wall radiation shield
(thimble) is
required.
Optional
insulated
chase
Wall Bands
and
Supports Insulated Tee
(with cleanout )
Must maintain
min.connector
clearance to
combustibles
Floor
Protection
Minimum 15' (4.57M)
Maximum 33' (10.05M)
STOVE
STOVE
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Remove damper
or wire it open
Airtight Insulated
Clean-Out
Combustible
Mantle
NOTE: The entire fireplace and
chimney must be clean, undamaged,
and meet all local building codes
(UBC, etc.). Damage must be
repaired prior to installation. The
chimney must be 15' (4.57M) to 33'
(10.05M) tall.
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The liner must be
stainless steel connector
or flexible vent. Follow
the liner manufacturer's
instructions for installation
and support.
Cap and flashing
prevents water from
entering
Must Maintain Stove
and Connector
Clearances
Floor
Protection
Must maintain
min.connector
clearance to
combustibles

14 Stove Installation (for qualified installers only)
© Travis Industries 100-01278 4111128
Interior or Exterior
Masonry Chimney
NOTE:
This type of installation is
not allowed in Canada.
NOTE:
This type of installation
requires a UBC approved
masonry connector, an
NFPA 211 approved
method, or a method
approved by local
jurisdictions.
Figure 11
Make sure the
clean-out seals in
place.
Clay Liner
This type of
installation requires
a UBC approved
masonry connector
or a factory built
(U.L. Listed) wall
thimble.
Chimney connector sections
NOTE: The chimney must have a
clay tile liner. If it does not, the
installation must use a positive
connection (full reline). The entire
fireplace and chimney must be
clean, undamaged, and meet all
local building codes (UBC, etc.).
Damage must be repaired prior to
installation. The chimney must be
15' (4.57M) to 33' (10.05M) tall.
Must Maintain Stove
and Connector
Clearances
Must maintain
min.connector
clearance to
combustibles
Floor
Protection STOVE

Inbuilt Installation (for qualified installers only) 15
© Travis Industries 100-01278 4111128
SAFETYNOTICE:
Please read this entire manual before you install and use your new room heater. Failure to
follow instructions may result in property damage, bodily injury, or even death. Contact
local building or fire officials about restrictions and installation inspection requirements in
your area.
Planning the Installation
We suggest that you have an authorized Travis Industries dealer install your fireplace insert. If you
install the fireplace insert yourself, your authorized dealer should review your installation plans.
Check with local building officials for any permits required for installation of this fireplace insert and
notify your insurance company before proceeding with installation.
Preparation for Installation
Check for damage to the exterior of the fireplace insert (dents should be reported, scratches can be
fixed by applying touch-up paint).
Check the interior of the firebox (replace cracked firebrick and make sure baffle is in place).
The fireplace insert can be lightened by removing the firebricks and baffle - replace before operation.
Additional Accessories Needed for Installation
Door (shipped separately)

16 Inbuilt Installation (for qualified installers only)
© Travis Industries 100-01278 4111128
Fireplace Requirements
Figure 12 shows the minimum size requirements for the type of fireplace used.
Minimum Fireplace Size Masonry Fireplace
e Depth 350mm
f Width (front) 620mm
g Width (rear) 620mm
h Height (front) 550mm
Figure 12
Fireplace Altered Tag
Attach the "This fireplace has been altered..." plate to the fireplace (use two screws or other suitable
method). You may wish to place it in a location where it will be covered by the surround panels.
Hearth Requirements
•Non-combustible hearth must extend 12" (300mm) in front of the insert and 4.625" (118mm) from
both sides of the insert
•When installed over a timber floor:
Hearth must be a minimum of 75mm of non-
combustible masonry with 16mm of FC sheet
along with offcuts to provide air flow (see
illustration to the right).
•When installed over a cement floor:
Hearth must be non-combustible.

Inbuilt Installation (for qualified installers only) 17
© Travis Industries 100-01278 4111128
Insert Placement Requirements
The insert must be placed so that no combustibles are within, or can swing within (e.g. drapes,
doors), 36" (915mm) of the front of the insert
Insert and hearth must be installed on a level, secure floor
The minimum clearances, facing, and hearth requirements in Figure 13 must be met.
Minimum Clearances Masonry Fireplace
a Mantel
(combustible) 394mm
b Top Facing
(non-combustible) 305mm
c Side Facing
(non-combustible) 241mm
d Sidewall 330mm
Figure 13
Masonry Fireplace Requirements
Chimney must have a clay tile liner or a stainless steel liner (positive connection)
Entire fireplace, including chimney, must be clean and undamaged. Any damage must be repaired
prior to installation of the insert
Chimney height: 15' (4.5M) minimum; 33' (10M) maximum (measured from the base of the insert).
Entire fireplace, including chimney, must meet local building requirements
Drafting Performance
This appliance relies upon natural draft to operate. External forces, such as wind, barometric pressure,
topography, or factors of the home (negative pressure from exhaust fans, chimneys, air infiltration, etc.),
may adversely affect draft. Travis Industries cannot be responsible for external forces leading to less
than optimal performance.

18 Inbuilt Installation (for qualified installers only)
© Travis Industries 100-01278 4111128
Leveling Bolt Installation
Two leveling bolts are included to level the insert if the fireplace has a stepped-up hearth. To install, raise
the rear of the insert up and insert the leveling bolts into the holes in the rear corners of the insert. Adjust
the bolts until they extend the same height as the hearth steps up. After the insert is installed, fine-tune
the leveling bolts to level the insert.
Figure 14
Flue Installation
The flue must be 6” (150mm) diameter stainless steel.
Use a starter section and screws to secure the flue to the insert.
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This distance is the
hearth step-up. The
leveling bolts should
stick out this far from the
base of the insert. Fireplace
Hearth
The leveling bolts go
into the holes at the
rear corners of the
insert.

Inbuilt Installation (for qualified installers only) 19
© Travis Industries 100-01278 4111128
Block-Off Plate Installation
Whenever this appliance is installed with a direct connection a block-off plate, or other non-combustible
seal-off device (e.g. damper adapter), will need to be installed. This device is used to seal the chimney,
insuring no smoke enters the home and providing the chimney system with a seal to promote draft. The
directions below detail the steps for construction and installation of a block-off plate.
Determine a location for the block-off plate at the top of the firebox below the damper area (make
it high enough to allow installation of the connection pipe). The location should be level and in an
area where it can be mounted easily. Measure the width at the rear ("A") and front ("B") of the
firebox at the height where the block-off plate will be installed (see Figure 15). Then measure the
depth of the location where the block-off plate will be installed ("C").
Make a cardboard template of the measurements, but add a 2" (50mm) flange to each side. This
flange will be used to mount the block-off plate to the inside of the firebox. Bend the flanges
downwards on the template and place it inside the fireplace. If the template fits correctly in its
planned location, go to the next step. If it does not, make a new template with the appropriate
corrections until it fits correctly.
With the template in place, mark the location of the flue (see “Dimensions” on page Error!
Bookmark not defined.). This location approximates the center of the flue when the insert is in
place (a slight offset may occur based upon insert and block-off plate placement). Remove the
template and cut a 6-1/4" diameter hole centered on this mark.
Make the block-off plate of 24 gage or thicker steel to match the template. Drill two holes in each
flange for mounting the plate.
Mount the block-off plate using masonry screws.
Insulate the block-off plate using high-temperature fiberglass insulation (Kaowool® or equivalent)
and furnace cement (allow the cement to dry for at least 24 hours before burning).
After placing the appliance and installing the pipe through the block-off plate, use high-
temperature fiberglass insulation and furnace cement to seal any cracks between the pipe and
block-off plate.
Figure 15
Firebox
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A
C
B
See the
dimensions to
determine the
location of the
center of the
flue.
Damper Measurement
"A"
Measurement "B"
2" Flanges
(for attaching
the block-off
plate)
Measurement
"C"
See the dimensions to determine the location of
the center of the flue.
Block-Off Plate Template

20 Inbuilt Installation (for qualified installers only)
© Travis Industries 100-01278 4111128
Insert with
Positive
Connection
NOTE:
Most factory-built
chimney manufacturers
make stainless steel
chimney liners, either
flexible or rigid. This
provides a wide variety
of installation options.
Make sure to follow the
manufacturer's
instructions for
installation and
support.
Figure 16
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The liner must be
stainless steel
connector or flexible
vent. Follow the liner
manufacturer's
insturctions for
installation and
support.
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Remove damper
or wire it open
Airtight Insulated
Clean-Out
Combustible Mantle
Flue Liner
See the section "Insert
Placement Requirements" for
minimum clearances and
hearth required.
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Cap (prevents water
from entering)
Install a non-combustible
cover plate to prevent water
from entering the chimney
Surround Panels