LubriMist 77900993 User manual

LubriMist®Model 77900993
Oil Mist Generating System
Installation and Operating Manual
Lubrication Systems Company
1740 Stebbins Dr.
Houston, Texas 77043
USA
Ph 713.464.6266
Fax [phone]
www.lsc.com
©2006 Lubrication Systems Company.
All Rights Reserved.
Reproduction and transmission by any means without express written permission is prohibited, except as allow under the copyright laws.
The information contained in this document is subject to change without notice. LSC makes no warranty of any kind with regard to this
material, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose. LSC shall be not liable for
errors contained herein or for incidental or consequential damages concerning the furnishing, performance, or use of this material.
Printed in the United States of America.

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Model '77900993' LubriMist
®
Oil Mist Generator
INSTALLATION AND OPERATION MANUAL
Introduction
A LubriMist® Oil Mist System is a centralized lubrication system that generates, conveys, and automatically
delivers lubricant to bearings, gearboxes, chains, and sliding surfaces in various industrial machinery and
equipment. This publication provides instruction and information for the LubriMist®Oil Mist Generator Unit
Model“77900993”. Design,application,anddistributionofLubriMist® OilMist iscovered inother publications.
Call the Lubrication Systems Company office nearest you for additional information.
Description
The LubriMist®"77900993" is a compact, one gallon oil mist generator suited for application where minimal
instrumentation is required and the system can be regularly checked, monitored andmanually refilledwith oil.
Features include a rectangular stainless steel reservoir with an oil level, temperature gauge; 100 BI mist
generating head and a low oil level switch. Also included, is an integral inlet air supply filter/air pressure
regulator with gauge, solenoid operated air valve, and oil heater.
Figure 1

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Installation
Install the Model ‘77900993” to a wall or column in an upright position using the four mounting holes on
the unit reservoir flange. The oil level gauge should be in full view, and the oil fill port, located on the top
of the reservoir, must be accessible. Allow space for adjusting the oil heater thermostat and oil heater for
maintenance.
Connect the oil mist distribution system to the 1” NPTF oil mist outlet located on the left side of the mist
head. Connect a clean, dry compressed air supply on the right side of the oil mist unit to the integral
filter/regulator (1/4” NPT). Maximum supply air pressure is 125 PSIG (8.6 BAR).
This LubriMist® Oil Mist Generator has been designed and factory tested with LubriMist®Synthetic Oil
(LSO). LSC recommends LSO for this oil mist generator in order to insure optimum performance.
Electrical connections should be made by a qualified electrician. The user wires all components
independently. See “ Electrical” section for electrical component configuration and wiring diagrams. The
low-level alarm switch can be used for local or remote annunciation (customer to provide Alarm
annunciation). The air solenoid valve and oil heater should be provided with a local user provided
disconnect.
Warning:
If the equipment is not used in the manner described in this manual, the protection
provided by the equipment may be impaired.
THIS INSTRUMENT MUST BE EARTHED.
Start-Up
Prior to start-up, recheck all connections and insure that all fittings are tight and electrical connections are
properly made. Insure that the oil mist distribution system, reclassifiers, and application point connections,
vents and drains are properly installed.
To Start the LubriMist®Model “77900993”
1. Remove the oil fill cap, located on top of the mist head, and fill the oil reservoir, taking care not to
exceed the “high” level mark on the oil sight gauge. Oil selection should be made based on lubrication
and viscosity requirements dictated by the machinery components being serviced. DO NOT USE MOTOR
OIL or any other oil that has viscosity-improving additives. Replace the oil fill cap. If user furnished oil
level alarm has been installed it should now be off or “Normal.” See Figure 4 for reservoir fill capacities.
While filling the oil supply reservoir, monitor the oil level gauge. DO NOT OVER FILL. An air space must
be maintained above the oil level for mist generation and flow between the mist generator and the mist
outlet. Overfilling will result in oil overflowing out of the fill connection and onto the ground, and it will
impede oil mist generation.
2. Turn on the air supply to the integral air filter/regulator and turn on the electrical power to the air
solenoid valve to allow airflow to the mist generator.
3. Adjust the regulated air pressure by adjusting the integral air filter/regulator (Item No. 7, Figure 3) until
the desired mist pressure reading is achieved. The mist pressure gauge (Item No. 6, Figure 3) should be
set at 20” H2O for “Mist” type systems and 35” H2O for “Condensing” and “Spray” type systems. Minimum
Regulated Air Pressure is 10 PSIG (0.7 BAR).
4. Energize the oil heater circuit. Monitor the oil thermometer as the heater increases the oil temperature.
The oil heater should deenergize and maintain an operating oil temperature of 110°F (43 °C).
Adjustments to the oil temperature can be made by adjusting the oil thermostat.
CAUTION:
Adjustments to the oil heater thermostat require that the oil heater terminal enclosure
cover be removed. To avoid electrical shock and explosion hazard, turn off electrical
power before removing the cover and making adjustments. The cover should be
reinstalled and securely fastened before power is re-initiated to the unit.

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Prior to making any adjustments to the oil mist generator make sure that the system is
located in a non-hazardous area and/or that the proper work permit has been obtained if
required. There is a possibility of creating an ignition source i.e. spark. Only a qualified
person should make adjustments.
Operation
The daily operation of the oil mist system has been reduced to checks of the generator and lubricated
equipment. Except for emergencies, routine adjustment of the generator is not required. Each oil mist
system, once installed and balanced, supplies a constant amount of oil mist to a number of lubrication points.
Anychange in theoil mist pressureor in theregulated air pressure(load pressure) fromthe initial setpointsis
an indication that some component has failed. Minor adjustmentsthat mightoffset the failuresymptoms may
lead to more serious problems before detection and corrections can be made.
Daily Checks
1. Check reservoir oil level and fill as required.
THE UNIT MUST BE SHUT DOWN TO FILL THROUGH THE OIL FILL CAP.
2. Check the regulated air pressure and mist header pressure. Changes or fluctuations in mist pressure
readings indicate broken or plugged lines and fittings in the distribution system - correct as required.
3. Check reservoir oil temperature to insure that the oil heater is operating properly.
Maintenance
The following maintenance procedures are recommended to help insure proper system operation.
1. Replace air filter element semi-annually.
2. Inspect and clean interior of reservoir semi-annually.
3. Inspect and clean oil suction tube screen semi-annually.
NOTE: When draining the reservoir the fill port must be open to atmosphere.
IMPORTANT: DO NOT DISASSEMBLE THE VORTEX MIST HEAD.
Replacement of filter/regulator element kit
A qualified person should make replacement of spare parts.
The filter element kit part number 77500472 should be cleaned or replaced whenever noticeable drop in
pressure occurs. To replace or clean the filter element, shut off and vent all air line pressure to the unit
being cleaned. Before removing spring cage, turn adjusting screw counterclockwise until it stops.
Carefully remove spring cage and bowl. Remove filter element baffle and retainer. Wipe parts clean with
soapy water or denatured alcohol.
Caution! Never use solvents like carbon tetrachloride, trichloroethylene, acetone, or paint thinner to clean
any parts. If using compressed air to blow dry, be sure to wear appropriate eye protection. Torque bowl
before using. Torque bowl and element retainer hand tight, (5 to 10 inch/lbs).
Warning:
Shutting off the air line supply will stop oil mist from being delivered to its lubricating point
destination.
Do NOT leave oil mist generator unattended while replacing the filter element.

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Model ‘77900993’ LubriMist®Oil Mist Generator
Fig. 3
Parts List Spare Parts List
ITEM NO. PART NO. DESCRIPTION
1
77-000-000
Vortex Mist Head
100 BI Mist Head
2 77-500-050 Low level Switch Assembly
3 77-900-992 Oil Reservoir SS T304
4 76-050-015 Drain Plug
5 77-900-991 Oil Level with Temperature
Gauge
6 U-902-R Regulated Air Pressure Gauge
7 77-600-968 Integral Filter/Regulator
8 77-900-989 Oil Heater, 120 VAC
9 77-700-223 Air Solenoid Valve, 24 VDC
PART NO. DESCRIPTION
77-500-048 Low Level Oil Switch (1)
77-500-472 Replacement Kit for Filter/Regulator
U-902-R Regulated air Pressure Gauge
77-900-989 Oil Heater, 120 VAC
LSO681 Lubrimist Synthetic Oil 68 1GAL
77-700-223 Air Solenoid Valve, 24 VDC (1)
77-000-000
100 BI Mist Head
Note: (1) Required when part of original package

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Electrical
All components are to be independently wired by user.
Electrical connection should be made by a qualified electrician and should comply with local wiring regulations.
A switch or circuit breaker shall be included in the building installation; it shall be in close proximity to the equipment and
within easy reach of the OPERATOR’ it shall be marked as the disconnecting device for the equipment.
Oil Level
Fig. 4
AIR SOLENOID VALVE
LOW OIL LEVEL ALARM SWITCH IMMERSION OIL HEATER W/T-STAT
EARTH GROUND CONNECTION LOCATED INSIDE OF ENCLOSURE

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FIG. 5
Controlling the Oil Mist
LubriMist®Vortex oil mist generation technology allows for maximum control and adjustment of oil mist
properties. There are three basic controls, refer to Figures 3 and 6.
1. The Integral Air Filter/ Regulator is used to adjust the volume of air flow to the Vortex chamber which in
turn controls oil mist volume, refer to Item 7, Fig. No. 3. The volume of oil mist is proportioned to each
bearing orapplication point bythe reclassifier. With the airby-pass valve(described below)closed, theair
pressure regulator setting must be high enough for oil mist production (minimum 10 PSIG (0.7 BAR)).
Regulated air pressure should be adjusted to maintain proper mist pressure. Since changes in regulated
air pressure affect the volume of oil mist produced, it also affects oil consumption.
2. TheOIL FLOW VALVEcontrols oil mistdensity (oil/air ratio). Its normal positionis fully closed. Byturning
it counter clockwise toward "Less" (opening the by pass) the mist density can be reduced when leaner
density oil mist is desired. It should not be opened more thanthreeturns. Adjustments tothe oilflow valve
do not affect oil mist pressure in the distribution lines or in the generator; see Fig. 6 for location.
Note: The oil/air ratio or mist density is alsodependent on thecharacteristicsof theoil, oiltemperature, and
supply air temperature. Density decreases with lower temperatures and higher oil viscosity.
3. The AIR BY-PASS VALVE controls mist pressure without increasing oil output, its normal position is fully
closed, but by turning it counter clockwise toward "Open" more air will be added to the oil mist leaving the
generatorthus increasing mist pressure. Velocityofmist throughthe distributionlines andreclassifiers will
also increase when this valve is opened, see Fig. 6 for location.
Note: The oil/air ratio or mist density is reduced by opening the air by-pass valve. However, oil output is
not affected.
Misting Oil
All LubriMist®Oil Mist Generators are tested prior to shipment using LubriMist®Synthetic Oil (LSO). See
the following pages for MSDS information. Please note that Material Safety Data Sheets for other grades
of LSO along with other useful information is available on our website: www.lsc.com.

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MATERIAL SAFETY DATA SHEET
Lubrication Systems Company
PAGE: 1
REVISION: 11/24/03
MSDS NO.: 30868
LubriMist®Synthetic Oil – 68
==============================================================================
SECTION 1 CHEMICAL PRODUCT AND COMPANY IDENTIFICATION
===============================================================================
LubriMist®Synthetic Oil – 68
CHEMICAL FAMILY:
Petroleum Product Additive
PRODUCT DESCRIPTION:
Lubricant containing phthalate and adipate diesters, and other materials judged not to
affect the potential health or environmental impact of the product.
_______________________________________________________________________________
CONTACT ADDRESS:
Lubrication Systems Company
1740 Stebbins Drive, Houston, TX 77043
_______________________________________________________________________________
** EMERGENCY TELEPHONE NUMBERS: (24 Hours) **
** CHEMTREC 800- 424-9300 **
** CHEMTREC outside USA 703-527-3887 **
** Infineum USA L.P. 800-726-2015 **
_______________________________________________________________________________
NON EMERGENCY TELEPHONE NUMBER: (8am-5pm M-F)
FOR GENERAL PRODUCT INFORMATION CALL: 800-800-LUBE
===============================================================================
SECTION 2 COMPOSITION/INFORMATION ON INGREDIENTS
===============================================================================
The composition of this mixture may be proprietary information. In the event of a medical
emergency, compositional information will be provided to a physician or nurse.
This product is not hazardous as defined in 29 CFR1910.1200
===============================================================================
SECTION 3 HAZARDS IDENTIFICATION
===============================================================================
POTENTIAL HEALTH EFFECTS
EYE CONTACT:
Will cause slight eye discomfort, but will not injure eye tissue.
SKIN CONTACT:
Low order of toxicity.
INHALATION:
Negligible hazard at ambient temperature (-18 to 38 Deg C; 0 to 100 Deg F)
Avoid breathing vapors or mists.
INGESTION:
Minimal toxicity.
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SECTION 4 FIRST AID MEASURES
===============================================================================
EYE CONTACT:
Flush eyes with large amounts of water until irritation subsides. If irritation
persists, get medical attention.
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MATERIAL SAFETY DATA SHEET
Lubrication Systems Company
PAGE: 2
REVISION: 11/24/03
MSDS NO.: 30868
LubriMist®Synthetic Oil –
===============================================================================
SKIN CONTACT:
Immediately flush with large amounts of water; use soap if available.
Remove contaminated clothing, including shoes, after flushing has begun. If
this material is injected into or under the skin, or into any part of the body,
regardless of the appearance or size of the wound, the individual should be
evaluated immediately by a physician as a surgical emergency. Even
though initial symptoms from high pressure injection may be minimal or
absent, early surgical treatment within the first few hours may significantly
reduce the ultimate extent of injury.
INHALATION:
Using proper respiratory protection, immediately remove the affected victim
from exposure. Administer artificial respiration if breathing is stopped. Keep
at rest. Call for prompt medical attention.
INGESTION:
First aid is normally not required.
===============================================================================
SECTION 5 FIRE-FIGHTING MEASURES
===============================================================================
FLASH POINT: 480 Deg F. METHOD: PMCC ASTM D93 NOTE: Typical
FLAMMABLE LIMITS: NOTE: Not Available
AUTOIGNITION TEMP.: NOTE: Not available
GENERAL HAZARD
Low Hazard, liquid can burn upon heating to temperatures at or above the
flashpoint. Toxic gases will form upon combustion. "Empty" containers
retain product residue (liquid and/or vapor) and can be dangerous. DO NOT
pressurize, cut, weld, braze, solder, drill, grind, or expose such containers to
heat, flame, parks, static electricity, or other sources of ignition; THEY MAY
EXPLODE AND CAUSE INJURY OR DEATH. Empty drums should be
completely drained, properly bunged and promptly re-turned to a drum
reconditioner, or properly disposed of.
FIRE FIGHTING
Use water spray to cool fire exposed surfaces and to protect personnel.
Isolate "fuel" supply from fire.
Use foam, dry chemical, or water spray to extinguish fire.
Respiratory and eye protection required for fire fighting personnel.
DECOMPOSITION PRODUCTS UNDER FIRE CONDITIONS
Fumes, smoke, Carbon Monoxide (CO) and Oxide of Nitrogen (Toxic)
===============================================================================
SECTION 6 ACCIDENTAL RELEASE MEASURES
===============================================================================
LAND SPILL
Eliminate sources of ignition. Prevent additional discharge of material, if
possible to do so without hazard. For small spills implement cleanup
procedures; for large spills implement cleanup procedures and, if in public
area, keep public away and advise authorities. Also, if this product is subject
to CERCLA reporting (see Section 15 REGULATORY INFORMATION)
notify the National Response Center.
===============================================================================
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MATERIAL SAFETY DATA SHEET
Lubrication Systems Company
PAGE: 3
REVISION: 11/24/03
MSDS NO.: 30868
LubriMist®Synthetic Oil – 68
===============================================================================
Prevent liquid from entering sewers, watercourses, or low areas. Contain
spilled liquid with sand or earth. Recover by pumping or with a suitable
absorbent. Consult an expert on disposal of recovered material and ensure
conformity to local disposal regulations.
WATER SPILL
Remove from surface by skimming or with suitable adsorbents. If allowed by
local authorities and environmental agencies, sinking and/or suitable
dispersants may be used in non-confined waters. Consult an expert on
disposal of recovered material and ensure conformity to local disposal
regulations.
===============================================================================
SECTION 7 STORAGE AND HANDLING
===============================================================================
ELECTROSTATIC ACCUMULATION HAZARD:
No, but use proper bonding and/or grounding procedure.
STORAGE TEMPERATURE, Deg F:
Ambient
LOADING/UNLOADING TEMPERATURE, Deg F:
140 Maximum
STORAGE/TRANSPORT PRESSURE, mmHg:
Not available
LOADING/UNLOADING VISCOSITY, cSt:
Not available
STORAGE AND HANDLING:
Keep container closed. Handle and open containers with care. Store in a
cool, well ventilated place away from incompatible materials. Do NOT
handle or store near an open flame, heat or other sources of ignition.
Protect material from direct sunlight. This material is not a static
accumulator, but use proper bonding and/or grounding procedures. Do NOT
pressurize, cut, heat, or weld containers. Empty product containers may
contain product residue. Do NOT reuse empty containers without
commercial cleaning or reconditioning.
===============================================================================
SECTION 8 EXPOSURE CONTROLS/PERSONAL PROTECTION
===============================================================================
EXPOSURE CONTROLS
The use of local exhaust ventilation is recommended to control process
emissions near the source. Laboratory samples should be handled in a lab
hood. Provide mechanical ventilation of confined spaces. See respiratory
protection recommendations.
PERSONAL PROTECTION
For open systems where contact is likely, wear safety glasses with side
shields, long sleeves, and chemical resistant gloves. Where contact may
occur, wear safety glasses with side shields.
===============================================================================
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MATERIAL SAFETY DATA SHEET
Lubrication Systems Company
PAGE: 4
REVISION: 11/24/03
MSDS NO.: 30868
LubriMist®Synthetic Oil – 68
===============================================================================
Where concentrations in air may exceed the limits given in this Section and
engineering, work practice or other means of exposure reduction are not
adequate, NIOSH approved respirators may be necessary to prevent
overexposure by inhalation.
WORKPLACE EXPOSURE GUIDELINES
A SUPPLIER RECOMMENDS THE FOLLOWING OCCUPATIONAL EXPOSURE LIMITS:
5 mg/m3 for synthetic lubricants. .
===============================================================================
SECTION 9 PHYSICAL AND CHEMICAL PROPERTIES
===============================================================================
SPECIFIC GRAVITY at Deg F: 0.96 at 60 Typical
DENSITY at Deg F: 8.0 lbs/gal at 60
VAPOR PRESSURE, mmHg at Deg F: Negligible at ambient
SOLUBILITY IN WATER, wt. % at Deg F: Negligible
VISCOSITY OF LIQUID, cSt at Deg F: 68 at 104 Typical
7.6 at 212 Typical
SP. GRAV. OF VAPOR, at 1 atm (Air=1): Greater than air
FREEZING/MELTING POINT, Deg F: Less than ambient
EVAPORATION RATE, n-Bu Acetate=1: Negligible
BOILING POINT, Deg F: 604 IBP
===============================================================================
SECTION 10 STABILITY AND REACTIVITY
===============================================================================
STABILITY:
Stable
CONDITIONS TO AVOID INSTABILITY:
Avoid overheating.
HAZARDOUS POLYMERIZATION:
Will not occur
CONDITIONS TO AVOID HAZARDOUS POLYMERIZATION:
None
MATERIALS AND CONDITIONS TO AVOID INCOMPATIBILITY:
Strong oxidizing agents
HAZARDOUS DECOMPOSITION PRODUCTS:
Not applicable
===============================================================================
SECTION 11 TOXICOLOGICAL INFORMATION
===============================================================================
Please refer to Section 3 for available information on potential health effects.
===============================================================================
Continues on page 5

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MATERIAL SAFETY DATA SHEET
Lubrication Systems Company
PAGE: 5
REVISION: 11/24/03
MSDS NO.: 30868
LubriMist®Synthetic Oil – 68
===============================================================================
===============================================================================
SECTION 12 ECOLOGICAL INFORMATION
===============================================================================
No specific ecological data are available for this product. Please refer to Section 6 for
information regarding accidental releases and Section 15 for regulatory reporting
information.
===============================================================================
SECTION 13 DISPOSAL CONSIDERATIONS
===============================================================================
Please refer to Sections 5, 6 and 15 for disposal and regulatory information.
===============================================================================
SECTION 14 TRANSPORT INFORMATION
===============================================================================
U.S. DEPARTMENT OF TRANSPORTATION (DOT):
This product is not DOT regulated.
===============================================================================
SECTION 15 REGULATORY INFORMATION
===============================================================================
TSCA: All of the components of this product are listed on the TSCA Inventory.
CERCLA:
If this product is accidentally spilled, it is not subject to any special reporting
under the requirements of the Comprehensive Environmental Response,
Compensation and Liability Act. We recommend you contact local
authorities to determine if there may be other local reporting requirements.
SARA TITLE III:
Under the provisions of Title III, Sections 311/312 of the Superfund
Amendments and Reauthorization Act, this product is classified into the
following hazard categories:
Not Hazardous.
This product does not contain Section 313 Reportable Ingredients.
===============================================================================
SECTION 16 OTHER INFORMATION
===============================================================================
HAZARD RATING SYSTEMS:
This information is for people trained in:
National Paint & Coatings Association's (NPCA)
Hazardous Materials Identification System (HMIS)
National Fire Protection Association (NFPA 704)
Identification of the Fire Hazards of Materials
NPCA-HMIS NFPA 704 KEY
HEALTH 1 0 4=Severe
FLAMMABILITY 1 1 3 = Serious
REACTIVITY 0 0 2 = Moderate
1 = Slight
0 = Minimal
===============================================================================
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MATERIAL SAFETY DATA SHEET
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PAGE: 6
REVISION: 11/24/03
MSDS NO.: 30868
LubriMist®Synthetic Oil – 68
===============================================================================
CAUTION: HMIS ratings are based on a 0-4 rating scale with 1 representing
minimal hazards or risks, and 4 representing significant hazards or risks.
Recommended HMIS ratings should not be used in the absence of a fully
implemented HMIS hazard communication program.
REVISION SUMMARY:
This is a first edition.
===============================================================================
REFERENCE NUMBER: SUPERSEDES ISSUE DATE:
HDHA-B10906 March 22, 2002
===============================================================================
This information relates to the specific material designated and may not be valid for such
material used in combination with any other materials or in any process. Such information is
to the best of our knowledge and belief, accurate and reliable as of the date compiled.
However, no representation, warranty or guarantee is made as to its accuracy, reliability or
completeness.
It is the users responsibility to satisfy himself as to the suitability and completeness of such
information for his own particular use. We do not accept liability for any loss or damage that
may occur from the use of this information nor do we offer warranty against patent
infringement.
===============================================================================
LAST PAGE
FOR SALES, 24 HOUR SERVICE OR TECHNICAL INFORMATION:
P.O. Box 19294
HOUSTON, TEXAS 77224-9294
713/464-6266 • FAX [phone] • 800-800-LUBE
DESIGN • MANUFACTURING • INSTALLATION • MAINTENANCE • TRAINING