LubriMist JD User manual

LubriMist®Model JD
Oil Mist Generating System
Installation and Operating Manual
P/N 77740227
REV 06
MAY 2017

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TABLE OF CONTENTS
INTRODUCTION ..................................................................................................6
Contact Information.......................................................................................................................7
Explanation Of Graphic Symbols In The Documentation..............................................................8
UNIT IDENTIFICATION AND LABELING..........................................................10
LubriMist® Model JD Model Code Designations ........................................................................11
Model Code Designation Key......................................................................................................12
Tag Detail for NEC Model JD......................................................................................................13
NEC Certificate Of Conformance................................................................................................14
PRODUCT DESCRIPTION.................................................................................14
Inside Cabinet Enclosure ............................................................................................................15
Inlet Air Supply ............................................................................................................................16
Mist Generating Head With Air / Oil Heater ................................................................................17
Mist Pressure Transducer...........................................................................................................17
Air Heater Control and Cutout Sensors.......................................................................................17
Oil Supply Connection.................................................................................................................18
Oil Mist Generator Controller.......................................................................................................19
Optional Equipment.....................................................................................................................20
Mist Density Monitor Option ......................................................................................................21
Auxiliary Oil Mist Generator.......................................................................................................22
Air Cooling Option .....................................................................................................................23
Air Purge Option........................................................................................................................24
INSTALLATION .................................................................................................25
Location / Mounting.....................................................................................................................26
Mist Distribution System Connection ..........................................................................................27
Compressed Air Supply...............................................................................................................27
Auto Bulk Oil Fill Connection.......................................................................................................28
Electrical Power Connection .......................................................................................................29
Power Requirements...................................................................................................................30
Grounding....................................................................................................................................31
Remote Communication And Alarm Connections.......................................................................32
Remote Alarm Contacts ............................................................................................................33
Remote Communications Serial Port........................................................................................34
Starting The Oil Mist Generator...................................................................................................36
Commissioning Optional Equipment...........................................................................................40
Mist Density Monitor..................................................................................................................40
Auxiliary Oil Mist Generator.......................................................................................................41
OPERATING GUIDE..........................................................................................43
Operating The Controller.............................................................................................................44
General Control Operation ........................................................................................................44
Keypad Buttons.........................................................................................................................44
Setting The Current Date...........................................................................................................45
Setting The Current Time..........................................................................................................46
Reading Unit Operating Conditions...........................................................................................47
Reading Alarm And Control Set Points.....................................................................................48
Programming User Established Alarm And Control Set Points.................................................50
Special Key Pad Sequence Routines .........................................................................................54
Setting Language........................................................................................................................54
MODBUS Diagnostic Sub-function Data.....................................................................................55
Setting Display Contrast..............................................................................................................56
Communication And Option Feature Set-Up...............................................................................57
LOCAL ALARMS, INDICATORS AND READOUT ...........................................61
Local Alarms, Indicators And Readout........................................................................................62
Liquid Crystal Display..................................................................................................................63

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Red And Green External Status Lights.......................................................................................63
Event Log ....................................................................................................................................64
Logged Alarm and Fault Messages...........................................................................................66
Logged Event Messages...........................................................................................................66
REMOTE COMMUNICATION AND ALARM......................................................67
REMOTE COMMUNICATION AND ALARM...............................................................................68
Remote Alarm Contact................................................................................................................68
Serial Data Port – RS-422/485....................................................................................................69
Connecting To A Personal Computer (PC).................................................................................71
Data and Event Log.....................................................................................................................72
Personal Computer Communication Software............................................................................72
MODBUS COMMUNICATION............................................................................77
Overview......................................................................................................................................78
Installation ...................................................................................................................................78
Serial Data Port – RS-422...........................................................................................................78
Connecting To The Host Computer (via 4 wire)..........................................................................79
Connecting To The Host Computer (via 2 wire)..........................................................................79
Configuring The JD Oil Mist Generator.......................................................................................80
Configuring The Host Computer..................................................................................................80
Function Codes ...........................................................................................................................82
Breakdown of each Function Code and it’s HEX Addresses......................................................84
Holding Register..........................................................................................................................87
Holding Registers Addresses;.....................................................................................................88
Input Register..............................................................................................................................89
Viewing the JD’s values in real time............................................................................................91
General Information.....................................................................................................................92
AUXILIARY OIL MIST GENERATOR................................................................94
General Description and Use......................................................................................................95
Auxiliary Oil Mist Generator Start-Up..........................................................................................96
Operation.....................................................................................................................................98
Oil Heater Operation And Temperature Adjustment...................................................................98
Switching From The Auxiliary Oil Mist Generator To The Main Oil Mist Generator....................98
CONTROLLING THE OIL MIST.........................................................................99
Adjusting Oil / Air Ratio .............................................................................................................100
Changing The Mist Generating Capacity ..................................................................................102
ROUTINE MAINTENANCE..............................................................................103
Routine Maintenance ................................................................................................................104
CLEANING AND DECONTAMINATION...................................................................................106
REMOVAL FROM USE, DISPOSAL AND TRANSPORT.........................................................108
TROUBLE SHOOTING GUIDE........................................................................110
Main Unit ...................................................................................................................................112
PARTS LIST / DRAWINGS / SCHEMATICS ...................................................120
Spare Parts Lists.......................................................................................................................121
Process & Instrumentation Diagrams........................................................................................123
Main Oil Mist Generator...........................................................................................................123
Optional Equipment.................................................................................................................124
Electrical Wiring Diagrams And Schematics.............................................................................125
Ladder Diagram / 115 VAC Supply Voltage............................................................................125
Voltage Panel Wiring Diagram / 115 VAC Supply Voltage .....................................................126
Voltage Panel Wiring Diagram / 230 VAC Supply Voltage .....................................................128
Fuse Location - Main Oil Mist Generator.................................................................................129
Fuse Legend-115 VAC Main Oil Mist Generator.....................................................................130
Fuse Legend-230 VAC Main Oil Mist Generator.....................................................................131
Controller Wiring Diagrams And Schematics............................................................................132
Low Voltage Controller Layout ................................................................................................132
Thermocouple Input Terminals................................................................................................133
4-20 mA Input Terminals.........................................................................................................134

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Digital Output Terminals..........................................................................................................135
Mist Monitor Connection Terminals.........................................................................................136
RS-422/485 Data Communication Terminal Strip...................................................................138
Bill Of Materials .........................................................................................................................139
General Arrangement Drawings................................................................................................140
Inside View ..............................................................................................................................140
Inside View-Top Of Reservoir..................................................................................................141
Electrical Control Components................................................................................................142
Optional Components................................................................................................................144
Auxiliary Oil Mist Generator.....................................................................................................144
Bill of Materials ........................................................................................................................144
General Arrangement Drawing................................................................................................145
Auxiliary Oil Mist Generator, Wiring Diagram 115 VAC..........................................................146
Auxiliary Oil Mist Generator, Wiring Diagram 230 VAC..........................................................147
Air Cooling Option ...................................................................................................................148
Air Purging Option ...................................................................................................................149
Mist Density Monitor................................................................................................................150
NOTES:.....................................................................................................................................151

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INTRODUCTION

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Contact Information
A LubriMist® Oil Mist System is a centralized lubrication system that generates, conveys, and automatically
delivers lubricant to bearings, gearboxes, chains, and sliding surfaces in various industrial machinery and
equipment. This publication provides instruction and information for the LubriMist® Oil Mist Generator Unit
“JD”. Design, application and distribution of LubriMist® Oil Mist is covered in other publications.
For questions regarding this publication or if you have specific questions regarding the installation of the
Model JD Mist Generator, contact.
CFH Reliability Services
15150 West Dr.
Houston, Texas 77053
USA
Ph 713.464.6266
Fx 713.464.7375
Read and understand this operating manual
before attempting to install, commission, or use
this equipment. Failure to understand these
instructions could result in serious personal
in
j
ur
y
and or loss of
p
ro
p
ert
y
.
W ARNING

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Explanation Of Graphic Symbols In The Documentation
The following graphic symbols are used in this publication to communicate specific detailed information
necessary for the safe operation of this product. These graphic symbols are used to create “Safety Alerts”
within the documentation to alert the users of potential hazards, instruction on how to avoid injury and
instruction notices for safe operation. When interfacing with this product it is important these safeguards are
observed.
It is important for safety alerts to have the appropriate choice of signal word because this word and its
colored background communicate the severity of the hazard. The signal word calls attention to the warning
and designates a degree or level of hazard seriousness. The signal words for product safety alerts as used
in this manual are “DANGER”, "WARNING", "CAUTION", and "NOTICE".
SYMBOL SYMBOL DESCRIPTION AND USE
This symbol is used to identify a “SAFETY ALERT” associated with either a
“WARNING” or “CAUTION” severity hazard. The alert is accompanied with
instruction necessary to avoid a hazard or personally injurious situation. The
“SAFETY ALERT” symbol is accompanied with other graphics to further
identify the type of hazard or personal injury risk involved.
This symbol is used to identify a “DANGER” level of hazard seriousness.
“DANGER” indicates a hazardous situation which, if not avoided, will result
in death or serious injury
WARNING This symbol is used to identify a “WARNING” level of hazard seriousness.
“WARNING” indicates a hazardous situation which, if not avoided, could
result in death or serious injury
This symbol is used to identify a “CAUTION” level of hazard seriousness.
“CAUTION” indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury
This symbol is used to identify “NOTICE” instructions and is used where a
"SAFETY ALERT" designation is too severe. A “NOTICE” label is used for
instruction or issuing a reminder about a condition which is more procedural
in nature rather than related to an immediate risk of personal injury.
This symbol is used to warn against risk of creating an “EXPLOSION”. This
symbol can be used in conjunction with a “SAFETY ALERT” symbol with
either a “DANGER”, or “WARNING” or “CAUTION” severity level.
This symbol is used to warn against “ELECTRIC SHOCK”. This symbol can
be used in conjunction with a “SAFETY ALERT” symbol with either a
“DANGER”, or “WARNING” or “CAUTION” severity level.
This symbol is used to warn against “CRUSHING”. The equipment should
never be tipped or stood on edge. This symbol can be used in conjunction
with a “SAFETY ALERT” symbol with either a “DANGER”, or “WARNING” or
“CAUTION” severity level.

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SYMBOL SYMBOL DESCRIPTION AND USE
This symbol is used to warn against “SUDDEN PRESSURE RELEASE” of
compressed gas. This symbol can be used in conjunction with a “SAFETY
ALERT” symbol with either a “DANGER”, or “WARNING” or “CAUTION”
severity level.
This symbol is used to warn against “SLIP HAZARDS”. This symbol can be
used in conjunction with a “SAFETY ALERT” symbol with either a
“DANGER”, or “WARNING” or “CAUTION” severity level.
This symbol is used to warn against “CORROSIVE” or “CAUSTIC
CHEMICALS” that might inadvertently be used to clean the equipment. Any
cleaning agents used must be compatible with the equipments materials of
construction and not harmful to personnel. This symbol can be used in
conjunction with a “SAFETY ALERT” symbol with either a “DANGER”, or
“WARNING” or “CAUTION” severity level.
This symbol is used to indicate that a “FORK TRUCK” is used to transport
the equipment. The Fork truck operator should be properly trained in its
operation and observe all plant driving and safety regulations. Do not
transport equipment on public roadways using a fork truck. This symbol can
be used in conjunction with a “SAFETY ALERT” symbol with either a
“DANGER”, or “WARNING” or “CAUTION” severity level.
This symbol is used to advise “SPILLS” are to be controlled and cleaned up.
In case of spillage, the user or other responsible body must ensure
appropriate cleanup and decontamination is carried out. This symbol may be
used in conjunction with a “NOTICE” or with a “SAFETY ALERT” symbol
with either a “DANGER”, or “WARNING” or “CAUTION” severity level.
This symbol is used to indicate that gloves and other “PERSONAL
PROTECTIVE EQUIPMENT (PPE)” should be used. This symbol may be
used in conjunction with a “NOTICE”.
This symbol is used to indicate that the reader must read and understand
referenced “DATA AND INFORMATION”. This symbol may be used in
conjunction with a “NOTICE” or with a “SAFETY ALERT” symbol with either
a “DANGER”, or “WARNING” or “CAUTION” severity level.
This symbol is used to encourage the use of cleaning materials which the
customer can “RECYCLE”. Drained oil should be recycled. This symbol may
be used in conjunction with a “NOTICE”.
This symbol is used to advise the materials must be disposed of in
accordance to environmental laws ordinances and directives. Disposal
methods which have “ADVERSE ENVIRONMENTAL IMPACT” are to be
avoided. This symbol may be used in conjunction with a “NOTICE”.

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UNIT IDENTIFICATION AND LABELING