Lukas AMIN 30 BSH User manual

- AMIN 30 BSH -Stand: 21.11.2008
Bedienungsanleitung
Operation Instructions
AMIN 30 BSH

- AMIN 30 BSH -Stand: 21.11.2008
1
2
3
4
5
6
7
8
Appendix
A
B
C
D
Introduction
Technical data
Commissionin
g
Usa
g
e
Safet
y
Instructions
Maintenance Instructions
Warrant
y
Spare Part List
Technical Drawings
Service and Manufacturer's Address
Declaration of Conformit
y
Warrant
y
Certificate
13
13
14
15
16
17
18
18
22
26
27
28
Index
12

13 - AMIN 30 BSH -Stand: 21.11.2008
1. Introduction
The AMIN 30 BSH is a pneumatic power tool reflecting state-of-the-art technology.
It is driven by a vane air motor using compressed air.
The integral speed controller keeps the rotation at a constant speed.
With the belt grinding arm mounted the power tool is suitable for radial grinding with
grinding belts only.
After demounting the belt grinding arm the power tool can be used as an angle die
grinder with collets.
In that case both tungsten carbide burrs and mounted points can be used
economically with the power tool.
The vibration and sound values specified in the technical data were measured
according to EN 28662-1 and EN ISO 8662-13 as well as prEN ISO 15744.
Prior to using the power tool you should become familiar with
the operation instructions.
The power tool must not be commissioned before the safety
information for the operator has been read.
2. Technical Data
Type: belt grinder with lever valve
max. RPM: 30.000 min-1 - 10%

14 - AMIN 30 BSH -Stand: 21.11.2008
Service pressure: 0,63 MPa
Nomials hose diameter: 6 mm
Weight: approx.. 1,12 kg
Dimensions: ca. 45 mm x 86 mm x 325 mm
Output: 0,3 KW
Air Consumption: approx. 0,45 m³/min.
Noise levell: 80,5 dB(A) max.
Vibration acelleration: < 2,5 m/s2
Drive: Vane Air Motor
Belt speed: 28 m/s
Belt dimensions: 13 mm x 305 mm (W x L)
Accessories included:
- 1 collet Ø 6 mm
- 2 spanner SW 14 / SW 6/9
- 1 allen key 3 mm
Optional Equipment:
- collets Ø 3mm; 4mm; 5mm; 1/8"; 3/16“; 1/4"
3. Commissioning
The power tool must only be connected to the compressed air network using a
pressure reducer (combination of water separator – pressure control valve –
lubricator). The nominal diameter of the pressure reducer must comply at least with
the hose diameter specified in the technical data. The pressure control valve must be
set to the value of 0.63 MPa.
The pressure reducer must be installed at the working height of the power tool or
above.
The compressed air hose supplied with the machine must be directly connected to
the pressure reducer and must not be lengthened.

15 - AMIN 30 BSH -Stand: 21.11.2008
The lubricator must be adjusted so as to supply approx. 3 drips per minute at a
pressure of 0,63 MPa. Only oil types quoted in the table below may be used.
In the case of a prolonged period without use (e.g. overnight), the machine must be
disconnected from the compressed air system.
Suitable oil types Viscosity
Festo Spezialöl
Aral Vitam GF 22
Esso Nuto H 22
Mobil DTE 22
BP Energol HLP 22
Shell Tellus C 22
22 mm²/s(=cSt) bei 40°C
ISO-Klasse VG 22
nach ISO 3448
4. Usage
Only tools may be used which are suitable for the power tool and which have a shaft
diameter that is correct for the collet. The use of cutting discs as well as groove and
profile milling cutters is prohibited.
Only use tools with a permissible operating speed of at least the maximum speed of
the power tool.
When using mounted points, the largest recommended distance L0between the
collet and the rear side of the abrasive wheel is 10 mm (see illustration). When this
distance is greater, the permissible speed is reduced. The burr manufacturer's
recommendations must be adhered to. A minimum clamping length of 10 mm must
be observed, independent of the type of tool used.

16 - AMIN 30 BSH -Stand: 21.11.2008
Always ensure that the main load is transmitted in a radial direction (i.e. on the tool
circumference) and not in an axial direction to the power tool.
Before changing a tool or undoing the compressed air hose, the power tool must be
disconnected from the compressed air supply.
Changing the grinding belt has to be conducted as follows:
- Loose screw (106)
- Remove cover (103)
- Push tension arm (102) towards the tension body (101)
- Remove the old grinding belt and put on the new one
- Put on the cover (103)
- Tighten the screw (106)
- Adjust grinding belt by using the set screw (13)
The rebuilt of the power tool into an angle die grinder has to be conducted as
follows:
- Loose screw (105)
- Take off tension arm (101) and tension body (102)
- Loose and take off cap (12)
- Insert collet (15)
The rebuilt of the power tool into a belt grinder has to be conducted adversely.
After a tool change, the power tool must be test run in a safe place (e.g., underneath
the work bench) with the tool clamped in position.
5. Safety Instructions
Due to the large number of available shaft diameters, there is a risk of confusion
thereby mismatching tool shaft and collet diameter.
The power tool must not be operated with damaged or incorrectly clamped tools as
this may cause vibration.
When machining certain materials, dust and vapour may occur which result in an

17 - AMIN 30 BSH -Stand: 21.11.2008
explosive atmosphere. The power tool must not be used in an explosive atmosphere.
After switching off, the power tool may continue to run for a few seconds. The tool
must not be touched until it is at a standstill.
In the case of failure of the compressed air supply, the power tool must be switched
off at the valve so as to prevent uncontrolled start-up when the pressure returns.
Compressed air hoses may whip uncontrollably and may cause serious injury.
Energy retained in the form of compressed air bears a potential safety risk.
A maximum air pressure of 0,63 MPar must not be exceeded during power tool
operation. The power tool must only be connected using a pressure control valve.
Make sure that loose clothing and long hair are not ensnared by the power tool when
in operation.
To protect the operator, he or she must wear goggles and ear protection during
operation. It is recommended that gloves and suitable protective clothing is worn.
Depending on the materials to be machined, personal protection equipment and dust
extraction may have to be used.
All operators using the power tool must abide by the accident prevention regulations
as well as the FEPA safety code.
6. Maintenance Instructions
Maintenance work on this power tool may only be carried out by specialists.
After each maintenance check, the power tool must be tested for speed and
vibrations.
The power tools speed must be checked at regular intervals using suitable inspection
equipment.

18 - AMIN 30 BSH -Stand: 21.11.2008
Compressed air hoses must be checked at regular intervals for damage and leakage.
Damaged hoses must be replaced.
The pressure reducer must be checked at regular intervals and topped up with oil as
needed.
7. Warranty
This power tool is subject to a 6 month's guarantee from the date of sale. The war-
ranty applies to defects that demonstrably result from material, design or workmans-
hip. Further claims, in particular rescission, reduction or replacement due to direct or
indirect damages shall be excluded.
The warranty will be void if during the warranty period modifications or repairs are
undertaken by any repair shop not authorised by us.
Our warranty only applies in the case of correct use of the power tool. It does not co-
ver natural wear and tear as well as defects or damage directly or indirectly resulting
from misuse, operating errors or transport.
A guarantee claim may only be submitted using the duly completed warranty certifi-
cate for this power tool.

19 - AMIN 45 GD -Stand: 21.11.2008 19 - AMIN 30 BSH -Stand: 21.11.2008
Pos. Description LE-Item-Nr.
10
101
TENSION UNIT
BELT HOUSING
A874720031001
A875305034003
102
103
104
105
TENSION ARM
COVER
A874730112001
A871300034004
CLAMP
SCREW M4 x 14
A876301602012
A875700004014
106
107
108
109
SCREW M4 x 12
WASHER 4,3 DIN 433
A875700004012
A874101043
SLOTTED SRING PIN 2,5 x 16
PRESSURE SPRING
A872100205016
A871500605053
110
11
12
13
WIPER
DRIVING ROLLER
A878001615033
A876400310001
PLUG
SCREW
A875001610042
A875700036001
14
15
16
20
PRESSURE SPRING
COLLET 6,00 mm
A871500605054
A874700502047
SILENCER INLAY
DRIVE UNIT
A874003412031
A874800032001
201
202
203
204
STATOR
ROTOR
A874900200066
A873800201125
VANE (4 PCS.)
FACE PLATE INLET
A872900204042
A875100203084
205
206
207
208
FACE PLATE OUTLET
SPACER
A875100202071
A873500600158
PIN 2 x 8 DIN 6325
BEARING 625 - 2Z
A8750000208
A872800062501
209
30
301
302
BEARING AY8 - 2Z
VALVE UNIT
A8728000AY8
A875301034005
VALVE HOUSING
LEVER
A875302406083
A872000403058
303
304
305
306
VALVE SCREW
VALVE
A87570061201301
A875300407030
VALVE SPRING
NOZZLE
A87150060502402
A875200400066
8. Spare Part List

20 - AMIN 45 GD -Stand: 21.11.2008 20 - AMIN 30 BSH -Stand: 21.11.2008
Pos. Description LE-Item-Nr.
307
308
RING
FILTER
A87350060004901
A87460040501801
309
310
311
312
SNAP RING 16 x 1 DIN 472
SLOTTET SPRING PIN 2,5 x 16
A8735021601
A872100205016
O-RING SEAL 12 x 2
O-RING SEAL 10 x 2
A8735011202
A8735011002
313
314
40
401
O-RING SEAL 4,6 x 2,3
O-RING SEAL 3 x 1,5
A873501040201
A8735010301
MOTOR UNIT
MOTOR HOUSING
A871701033001
A871700107081
402
403
404
405
SWIVEL NUT LEFTHAND THREAD
NUT
A873100106004
A873100501104
SEALING
O-RING SEAL 28 x 2
A878000615031
A8735012802
406
50
501
502
SILENCER INLAY
AIR-/EXAUST HOSE COMPL.
A87400041203101
A8762006018344
SLEEVE SCREW JOINT
SLEEVE NUT
A8711006018346
A8711006018345
503
505
506
507
SILENCER INLAY
SLEEVE SEALING
A874001412044
A871100824861
AIR HOSE
EXAUST HOSE
A87440000601201
A87440112723201
508
509
510
511
COUPLING
HOSE CLAMP d=12,3 mm
A876301011893
A876300123706
HOSE CLAMP d=13,3 mm
DUST CAP 11/15 Vinyl-Flex
A876300133002
A877100011015
512
60
601
602
O-RING SEAL 22 x 2
TENSION ARM UNIT Ø15,0x 9 305
A8735012202
A875306035001
TENSION ARM
BELT SUPPORT
A875307112002
A875308111005
603
604
605
606
ROLLER
BEARING 623 - 2Z
A876401626001
A872800062301
PIN 3 x 12 DIN 7
SPACER
A87500303012
A873500603055

21 - AMIN 45 GD -Stand: 21.11.2008 21 - AMIN 30 BSH -Stand: 21.11.2008
Pos. Description LE-Item-Nr.
70
701
DIVIDER UNIT
DIVIDER HOUSING
A875400031002
A875304102095
702
703
704
705
DIVIDER
O-RING SEAL 12 x 2
A875304616089
A8735011202
O-RING SEAL 14 x 2
O-RING SEAL 22 x 2
A873501140201
A8735012202
706
Pos.
800
O-RING SEAL 27 x 1,5 A87350127015
Description
SPANNER SW14
LE-Item-Nr.
A8761142306252
801
802
Optional Equipment
SPANNER SW 6 / 9
ALLEN KEY SW 3
A876100100110
A876106000300
Pos.
900
901
902
Description
COLLET 3,00 mm
LE-Item-Nr.
A874700502050
COLLET 4,00 mm
COLLET 5,00 mm
A874700502049
A874700502048
903
904
905
COLLET 1/8"
COLLET 3/16"
A874700502051
A874700502052
COLLET 1/4" A874700502053

22 - AMIN 30 BSH -Stand: 21.11.2008
A. Technische Zeichnungen / Technical Drawings

23 - AMIN 30 BSH -Stand: 21.11.2008

24 - AMIN 30 BSH -Stand: 21.11.2008

25 - AMIN 30 BSH -Stand: 21.11.2008

26 - AMIN 30 BSH -Stand: 21.11.2008
B. Service- und Herstelleranschrift
Service and Manufacturer's Address
Bitte senden Sie die Maschine für die Durchführung von Instandhal-
tungsarbeiten an:
For repair, please return machine to:
LUKAS-ERZETT
Vereinigte Schleif- und Fräswerkzeugfabriken GmbH & Co. KG
Ohl 1-3
D-51766 Engelskirchen
Tel. [phone] - 0
Fax [phone] - 3 00

27 - AMIN 30 BSH -Stand: 21.11.2008
Gemäß Anhang II A der EG-Maschinen-Richtli-
nie 98/37/EG (MaschR)
Engelskirchen, 20.2.2005
LUKAS-ERZETT Vereinigte Schleif- und
Fräswerkzeugfabriken GmbH & Co. KG
Paul Lehnard
(Geschäftsführer / Managing Director)
AMIN 30 BSH
C. EG-Konformitätserklärung / Declaration of
conformity
Lukas
According to annex II A of the Machinery
Directive 98/37/EC
Hiermit erklären wir, dass die Bauart
der pneumatischen Antriebsmaschine:
We hereby declare that the design of
the pneumatic power tool:
Fabrikat / Manufacturer:
Typ / Type:
Serien-Nr. / Serial-No.:
Baujahr /Year of construction:
folgenden einschlägigen Bestimmun-
gen entspricht: complies with the following applicable
regulations:
MaschinenRL 98/37/EG / Machinery Directive 98/37/EC
Angewendete harmonisierte europäi-
sche Normen
LUKAS-ERZETT
Vereinigte Schleif- und Fräswerkzeugfabriken GmbH & Co. KG
Ohl 1-3
D-51766 Engelskirchen
Tel. [phone] - 0
Fax. +49
(
0
)
22 63 84 - 300
Applied harmonized European stan-
dards
EN 292 – 1 ; EN 1050; EN 292 – 2 + A1; EN 792 - 8

28 - AMIN 30 BSH -Stand: 21.11.2008
D. Garantiekarte / Warranty Certificate
Wir leisten Garantie entsprechend unserer schriftlichen Garantieerklärung in der Be-
dienungsanleitung für einen Zeitraum von 6 Monaten ab unten eingetragenem
Auslieferungs-/Verkaufsdatum auf Mängel, die nachweislich von Material-,
Konstruktions- oder Verarbeitungsfehlern herrühren, für die Maschine
We give warranty according to our written declaration of warranty as quoted in the
operating instructions for a period of 6 months from the date of delivery / sale stated
below for defects that are demonstrably due to material, design or workmanship on
the power tool
Stempel / Stamp:
AMIN 30 BSH
L U K A S - E R Z E T T
Vereinigte Schleif- und Fräswerk-
zeugfabriken GmbH & Co. KG
Postfach 1259 u. 1260
D - 5 1 7 5 2 Engelskirchen
Ohl 1 – 3
D - 5 1 7 6 6 Engelskirchen
Phone [phone]
- Bei Garantieanspruch bitte mit der Maschine einsenden
- In case of warranty claims return card along with the power tool
Typ / Type:
Serien-Nr. / Serial-No.:
Auslieferungsdatum:
Date of delivery:
Verkaufsdatum:
Date of Sale:
siehe Rechnungsdatum
see date of invoice