Fromm FSW30 User manual

FSW30 Pallet Wrapping Machine
OPERATION MANUAL
Machine Semi-
A
utomatic Pallet Wrappin
g
Machine
Model FSW30
Date
A
pril 2018
Issue FPA002

FSW30 Semi-Automatic Pallet Wrapping Machine Operation Manual | FPA002 | April 2018 | Page 1
CONTENTS
1. General Information 2
1.1 Note of Installation 2
1.2 Notice of Operation 2
2. Specification 3
2.1 Specification Table 3
2.2 Machine Dimensions 4
2.3 Machine Description 5
3. Operation 6
3.1 Operation of Control Panel 6
3.2 Carriage Unit 8
4. Electrical 8
4.1 Electrical Capacity 8
5. Suggested Maintenance and Trouble Shooting 10
5.1 Suggested Maintenance 10
5.2 Warranty Periods 10
5.3 Fromm Service Solutions 10
5.4 Possible troubleshooting causes and remedies 11
6. Contact Fromm Packaging 12

FSW30 Semi-Automatic Pallet Wrapping Machine Operation Manual | FPA002 | April 2018 | Page 2
1. GENERAL INFORMATION
Congratulations on the purchase of your Fromm Semi-Automatic Pallet Wrapping Machine.
We trust you will have many years of packaging efficiency.
Before proceeding with the operation or installation of your new machine please read this
manual thoroughly and gain a full understanding of the requirements, features and operation of
your new machine.
1.1 Note of Installation
To make sure a safe and correct operation, please check below conditions before install the
machine:
1. Power source capacity must be equal of the machine need.
2. Machine standard power is 240V (+- 10%).
3. Machine standard power Hertz is 50Hz. (+- 2%).
4. Machine is workable under the temperature between O - 45.
5. Make sure the wire is tidy on the ground.
6. There should not be any vibration beside the machine, make sure the ground is flat.
1.2 Notice of Operation
To have good protection for the operator, please make sure the following conditions:
1. Before operating, please read the machine operational manual carefully.
2. Make sure there is no object put on the power cable.
3. Make sure there is no object put on the upper elevator unit.
4. Avoid any damp object or water around the electric parts.
5. Avoid film winded underneath the turntable.
6. Do not stand on or across the machine during operation.
7. When problem occurs, please read section 5, Suggested Maintenance and Trouble
Shooting.

FSW30 Semi-Automatic Pallet Wrapping Machine Operation Manual | FPA002 | April 2018 | Page 3
2. SPECIFICATION
2.1 Specification Table
Model FSW-30
Turntable Speed 3 ~ 12 RPM
Turntable dia. 1650mm
Max wrapping height 2200mm
Pallet size 1050x1050mm
Max loading weight 2000kgs
Film stretch (%) 200% & 250% two step change by handle
(300% and 230% option)
Film tension Adjustable – 3 STAGES SETTING
Carriage Unit speed 1.5 ~ 5m/min
Max. film spec. ∮250x500mm
Turntable height 71mm
Machine size 2458x1500x2559mm.
Options:
 1.80 meters dia. Turntable.
 2.6 & 3.0 meters wrapping height
 Top pressure plate driven by motor
 Ramp
 Mechanical roping

FSW30 Semi-Automatic Pallet Wrapping Machine Operation Manual | FPA002 | April 2018 | Page 4
2.2 Machine Dimensions

FSW30 Semi-Automatic Pallet Wrapping Machine Operation Manual | FPA002 | April 2018 | Page 5
2.3 Machine Description
TURNTABLE
SEAT
CARRIAGE
TOWER
CONTROL BOX
MOTOR COVER

FSW30 Semi-Automatic Pallet Wrapping Machine Operation Manual | FPA002 | April 2018 | Page 6
3. OPERATION
3.1 Operation of the control panel
Up & Down
Up Only
Top Sheet
Turntable
Speed
Carriage
Speed Up or
Down
Top Wraps Adj.
Bottom Wraps Adj.
Film Enforce
No. of wraps.
Hei
g
ht from
Manual
turntable
Rotate
Manual Carriage
Up or Down
Reset
Key Lock
Start
Stop
Setting Dial/Enter
Clockwise “+”
Counterclockwise “–“
Press to “Enter”
Film tension
Top, middle
and bottom

FSW30 Semi-Automatic Pallet Wrapping Machine Operation Manual | FPA002 | April 2018 | Page 7
START BUTTON
Press this button to start operation.
Note: After all of function been set press this button to
re start the program
PAUSE BUTTON
Press this button to stop the machine whether it is
under automatic or manual mode. Press the START
button to complete the programmed cycle.
EMGERGENCY STOP
Press this button for any emergency situation.
MAIN POWER
This turns power OFF or ON.

FSW30 Semi-Automatic Pallet Wrapping Machine Operation Manual | FPA002 | April 2018 | Page 8
3.2 Illustration for film threading
1. Open the security door first.
2. Pull the film across the film carriage.
3. Close the security door
Cling Inside
Cling Outside
FILM
FILM
SECURITY DOOR
4. ELECTRICAL
4.1 Electrical Capacity
Power Consumption
Pre-stretch moto
r
0.2 KW
Turntable moto
r
0.75 KW
Elevator moto
r
0.4KW
Control & wiring box DC 24V 50W
Machine power use 1.5 KW
Overall powe
r
required 1.7 KW
Power Cable Minimum 1.25mm
2
Machine input 240V/1 PHASE/50Hz

FSW30 Semi-Automatic Pallet Wrapping Machine Operation Manual | FPA002 | April 2018 | Page 9
5. SUGGESTED MAINTENANCE & TROUBLE SHOOTING
5.1 Suggested Maintenance
Fromm Packaging Australia recommends servicing every six months as a minimum, but
many machines have different service intervals depending on condition and throughput. It’s
best to discuss your servicing requirements with Fromm Packaging.
5.2 Warranty Periods
To provide you with peace of mind all Fromm stretch wrapping, strapping and carton taping
equipment includes a two year warranty from the date of delivery to your site. The warranty
includes all deficiencies clearly resulting from poor manufacturing or faulty materials.
Damage claims as a result of production shutdowns and claims for damage to persons and
to property resulting from warranty deficiencies covering structural components and non-
wearing parts effective from the date of delivery to your site.
The warranty excludes:
 Wearing parts (rollers, motors and belts),
 Deficiencies resulting from improper installing, incorrect handling and maintain the
equipment,
 Disregard of directions in the operation manual,
 Unauthorized repair work to the equipment,
 Use of consumable products not recommended by the supplier of the equipment.
We reserve the right to modify the product any time in order to improve the quality.
5.3 Fromm Service Solutions
Fromm service technicians are trained to service all stretch wrapping, strapping and carton
taping machines which we sell and are your on-site expert support to optimise the
performance and reliability of your packaging equipment.
With technical offices in Sydney, Brisbane and Melbourne metro areas we are on hand to
ensure your equipment is running smoothly. Customers located outside metropolitan areas
we offer phone support and can organise onsite technical support when required.

FSW30 Semi-Automatic Pallet Wrapping Machine Operation Manual | FPA002 | April 2018 | Page 10
5.4 Possible troubleshooting causes and remedies
Turntable belt adjustment
Please see the illustration below, then loosen the motor seat M10 screw 4 pcs.
Turn the (M10) on the seat until get enough tension. Retighten motor seat screws 4 pcs
again.
M10x4PCS
Machine
error
code
Description Solution
Er0 1.Emergency stop button
2.Control box safety switch
1. Check if emergency stop pushbutton is not
pressed. Twist pushbutton to release.
2. Check if emergency stop pushbutton is
faulty.
3. Check if control box is properly closed.
4. Check if control box switch is faulty.
Er1 Film Brake 1. Re-apply film to the machine, and press start
to continue cycle.
2. Check if the sensor if faulty.
Er3
Er4 Carriage Safety Pedal 1. Check if carriage foot pedal is blocked by
foreign object.
2. Check if the safety pedal switch is faulty.
Er5 Carriage Safety Door. 1. Check if carriage safety door is open.
2. Check if the safety switch is faulty.
Er7 Stop Button Check stop pushbutton.
Adjust the M10
screw Clockwise
or
Counterclockwise
for proper tension

FSW30 Semi-Automatic Pallet Wrapping Machine Operation Manual | FPA002 | April 2018 | Page 11
6. CONTACT FROMM PACKAGING AUSTRALIA
For any questions please contact Fromm Packaging Australia
Phone: [phone]
Email: [email protected]
Postal Address: PO Box 4016, Mt Ommaney QLD 4074