Madelux VOLCAN User manual

ALFA
3 м 4,0м
2,1 м
Cellular polycarbonate Greenhouse
p. 2-8
p. 9-39
model 2020
Quality management system (QMS)
of LLC «Volya» is certied
for compliance with
standard of
ISO 9001:2008
Certied by
Russian Registry
Technical certificate
Assembly manual
VOLCAN

3
2
Technical certificate/GREENHOUSE «ALFA»
Description
The «ALFA» greenhouse is designed to create a favorable microclimate for growing crops in
allotments and family gardens.
The greenhouse is available in different lengths depending on the buyer’s choice. The
required length of the greenhouse is attained by buying additional packages with extension
inserts. Each insert lengthens the standard supply set of the greenhouse by 2 m. The length of
the standard supply set is 4 m. The height of the installed frame of the greenhouse is 2.1 m.
The frame of the greenhouse is made of galvanized steel pipes and profiles and is assembled
with screws and nuts. The kit includes everything you need for fixing the glazing. The complete
set of the greenhouse is glazed at the request of the buyer. The standard supply set requires
3 sheets of 2.1 x 6 m polycarbonate 4 or 6 mm thick: one 2.1x6 m polycarbonate sheet for
each insert.
The assembly and operation of the «ALFA» greenhouse should be carried
out strictly in accordance with the Assembly manual and operating rules
set forth in the technical certificate. The technical certificate must be
kept.
!
Operating rules
Before starting the operation, the greenhouse should be assembled and installed according
to the Assembly manual instructions. When installing the greenhouse by third parties, the buyer
should check the assembly quality for compliance with the Assembly manual instructions.
Do not install the greenhouse close to buildings and trees from which snow or ice may fall.
The distance of at least 2 m is recommended.
The greenhouse is designed to withstand the wind speed no more than 24 m/s.
The maximum snow load for the framework occurs when the weight of a snow cover is 60 kg
per 1 m2 of the horizontal surface of the ground. It is necessary to avoid exceeding the snow
load on the greenhouse: either to remove snow from the greenhouse after each snowfall, or
remove the greenhouse glazing for winter, or install the sliding panels over all spans of the
frame and shift them to the lower position for winter.
Technical certificate/GREENHOUSE «ALFA»
Warranty
1. The manufacturer is liable for the completeness of the product.
2. The manufacturer is liable for the possibility to assemble the structure in accordance with
the Assembly manual instructions.
3. The manufacturer is liable for the structural strength within the specified operating rules.
4. Claim submission period is 24 months from the date of purchase.
Warranty Terms
Cleaning and washing polycarbonate panels
Warranty does not apply to cases if:
1. Installation of the structure in violation of the requirements of the instructions.
2. Violation of the operating rules.
3. Misuse of the structure.
4. The presence of corrosion traces on the cutoffs of parts, because this does not affect the
performance of the structure.
5. Greenhouse deformations due to excess of snow load stated in the technical certificate of
the greenhouse.
6. Greenhouse deformations due to soil movement.
7. Floods, hurricanes, and other natural disasters.
1. Rinse the panel with warm water.
2. Wash the panel with a mild soap solution or household detergent and warm water, using a
soft cloth or sponge to remove dirt.
3. Rinse with cold water and wipe with a soft cloth.
Do not use abrasives or highly alkaline cleaning agents to clean polycarbonate panels. Dry
wiping of the surface will damage the protective layer of the glazing and shorten its effective
life. Do not rub the surface of polycarbonate panels with brushes, metallic fabric or other
abrasive materials. When disinfecting a greenhouse from pathogens of fungal and bacterial
diseases, do not apply sulfur candles to avoid corrosion (blackening) of the frame.
The manufacturer: OOO Volya, 8 Severny lane, Dubna, Moscow region, 141983, Russia
Telephones: 8(495)598-5-999
www.teplicy.ru e-mail: [e-mail]
The manufacturer bears responsibility for the quality of products in accordance with RF CC.
The manufacturer reserves the right for vent engineering design changes.
Manufactured date:

5
4
STANDARD SUPPLY SET
1 PACKAGE
3 PACKAGE
4 PACKAGE
2 PACKAGE
№marking denomination q-ty, pcs
1 1 Leg 10
2 1-2 End wall leg 4
3 2 Purlin 20
№marking denomination q-ty, pcs
4 8-1 End wall connecting bar 2
5 8-2 End wall corrugated connecting bar 2
6 9-2 Doorway post for hinges 2
7 9-1 Doorway post 2
8 10 Doorway tie 2
9 12 Door vertical element for hinges 2
10 12-1 Door vertical element 2
11 12-2 Window vertical element for hinges 2
12 12-3 Window vertical element 2
13 13-1 Door/window horizontal element 6
14 13 Door horizontal element medium 2
15 13-2 Window horizontal element 2
№marking denomination q-ty, pcs
19 4Н Lower arch 6
20 4НТ Lower end wall arch right 2
21 4НТ-1 Lower end wall arch left 2
№marking denomination q-ty, pcs
22 - Inner clamp 15
23 - Outer clamp 15
24 - End wall clamp 10
25 - 40x20 clamp 4
26 - 40x20 clamp 4
27 - 20x20 clamp 40
28 - 20x20 angle clamp 32
29 - Hinge 8
30 - Handle kit 4
31 3 Support 14
32 - Handle bushing 4
33 - Latch 4
34 - Stop bar 4
35 - Door holder kit (hooks) 2
36 - Washer 4
37 - Adhesive tape 1
38 - M4x12 screw 40
5 PACKAGE
№marking denomination q-ty, pcs
16 4Т End wall arch 4
17 4ВТ Upper end wall arch 2
18 4В Upper arch 3

7
6
№marking denomination q-ty, pcs
39 - M4x35 screw 16
40 - M5x30 screw 36
41 - M6x16 screw 40
42 - 4.8x19 self drilling screw 295
43 - 4.8x11 sharp-tipped screw 4
44 - 32x4 washer 16
45 - M4 nut 56
46 - M5 nut 40
47 - M6 nut 40
EXTENSION INSERT KIT
1 INSERT PACKAGE
2 INSERT PACKAGE
№marking denomination q-ty, pcs
48 1 Leg 4
49 2 Purlin 10
№marking denomination q-ty, pcs
50 4В Upper arch 2
51 4Н Lower arch 4
3 INSERT PACKAGE
№marking denomination q-ty, pcs
52 3 Support 4
53 - Inner clamp 10
54 - Outer clamp 10
55 - M4x12 screw 20
56 - М4х35 screw 8
57 - M4 nut 28
58 - 32x4 washer 8
59 - 4.8x19 self drilling screw 22
№marking denomination q-ty, pcs
60 У1 Door lining 2
61 У2 Door lining 2
62 У8 Door lining 2
63 У9 Door lining 2
64 У10 Window lining 2
65 У6 Window lining 2
66 У7 Window lining 2
67 У11 Window lining 2
Decorative steel lining (seal)
Additional kit (purchase separately)

9
8
р.10 р.11 р.12-13
р.14-15 р.16-17 р.18
р.20-21
р.18-19
р.22-25 р.26-27 р.28-29
р.30 р.31 р.32 р.32
р.33 р.34 р.35 р.36
р.37
р.9
р.38-39
1If the greenhouse is mounted on a foundation (see para.27), the elements 1 and 3
are not assembled and are not mounted in the subsequent assembly.
3
3
1
1-2
№1 from
«1 package ALFA»
1 pc.
№31 from
«5 package ALFA»
1 pc.
№42 from
«5 package ALFA»
2 pc.
№2 from
«1 package ALFA»
1 pc.

11
10
2
х2
13-2
13-1
12-2
12-3
12-2
13-2
13-2
13-1
12-2
12-3
12-3/12-2
13-1/13-2
№13 from
«2 package ALFA»
1 pc.
№12 from
«2 package ALFA»
1pc.
№15 from
«2 package ALFA»
1 pc.
№11 from
«2 package
ALFA»
1 pc.
№28 from
«5 package
ALFA»
2 pc.
№47 from
«5 package ALFA»
1 pc.
№29 from
«5 package
ALFA»
1 pc.
№40 from
«5 package ALFA»
2 pc.
313-1
13-1
13
12-1
12
13-1
12-1
13
12-1
№14 from
«2 package ALFA»
1 pc.
№10 from
«2 package ALFA»
1 pc.
№13 from
«2 package ALFA»
2 pc.
№9 from
«2 package ALFA»
1 pc.
х2
12
13-1
13-1
13
12-1
№42 from
«5 package ALFA»
1 pc.
№27 from
«5 package
ALFA»
2 pc.
Outer side of the window:
Outer side of the door:
№46 from
«5 package
ALFA»
2 pc.
№41 from
«5 package ALFA»
1 pc.
№28 from
«5 package
ALFA»
2 pc.
№47 from
«5 package
ALFA»
1 pc.
№41 from
«5 package
ALFA»
1 pc.
№47 from
«5 package
ALFA»
1 pc.
№40 from
«5 package ALFA»
2 pc.
№46 from
«5 package
ALFA»
2 pc.
№29 from
«5 package
ALFA»
1 pc.
Inner side of the window.
Perforation on the elements
from the backside:
Inner side of the door. Perforation on the
elements from the backside:
№41 from
«5 package
ALFA»
1 pc.

13
12
4
х2
№17 from
«3 package ALFA»
1 pc.
№40 from
«5 package ALFA»
2 pc.
№46 from
«5 package ALFA»
2 pc.
№42 from
«5 package ALFA»
1 pc.
№41 from
«5 package ALFA»
1 pc.
№47 from
«5 package ALFA»
1 pc.
№47 from
«5 package ALFA»
1 pc.
№41 from
«5 package ALFA»
1 pc.
№42 from
«5 package ALFA»
1 pc.
4ВТ
4НТ 4НТ-1
4ВТ
4НТ 4НТ-1
4ВТ
8-2 8-1
№5 from
«2 package ALFA»
1 pc.
№4 from
«2 package ALFA»
1 pc.
№20 from
«4 package ALFA»
1 pc.
№21 from
«4 package ALFA»
1 pc.
11
№27 from
«5 package ALFA»
2 pc.
1
4НТ
8-2
8-1
1
4НТ-1
№27 from
«5 package ALFA»
2 pc.
8-2
8-1
Inner side of the end wall.
Perforation on the elements from the backside:

15
14
5
х2
№43 from
«5 package ALFA»
1 pc.
№43 from
«5 package ALFA»
1 pc.
№47 from
«5 package ALFA»
1 pc.
№42 from
«5 package ALFA»
3 pc.
№41 from
«5 package ALFA»
1 pc.
№8 from
«2 package ALFA»
1 pc.
10
9-2
9-1
№6 from
«2 package ALFA»
1 pc.
№7 from
«2 package ALFA»
1 pc.
9-1
10
9-2
10
№27 from
«5 package ALFA»
2 pc.
№34 from
«5 package ALFA»
1 pc..
№27 from
«5 package ALFA»
2 pc.
№42 from
«5 package ALFA»
1 pc.
№47 from
«5 package ALFA»
1 pc.
9-2
9-1
4ВТ
4ВТ
4ВТ
4НТ
4НТ-1
8-1
8-2
№39 from
«5 package ALFA»
1 pc.
10
9-2
Inner side

17
16
6
х2
4ВТ
4НТ
4НТ-1
4НТ
4НТ-1
10
4Т
4Т
4Т
4Т
1-2 1-2
1-2
4Т
9-2
9-2
8-1
8-2
9-1
9-1
4Т
8-2
8-1
1-2
1
1
№41 from
«5 package ALFA»
1 pc.
№47 from
«5 package ALFA»
1 pc.
№27 from
«5 package ALFA»
2 pc.
№41 from
«5 package ALFA»
1 pc.
№47 from
«5 package ALFA»
1 pc.
№41 from
«5 package ALFA»
2 pc.
№42 from
«5 package ALFA»
3 pc.
№26 from
«5 package ALFA»
1 pc.
№27 from
«5 package ALFA»
2 pc.
№25 from
«5 package ALFA»
1 pc.
№47 from
«5 package ALFA»
2 pc.
№27 from
«5 package ALFA»
2 pc.
№25 from
«5 package ALFA»
1 pc.
№47 from
«5 package ALFA»
2 pc.
№41 from
«5 package ALFA»
2 pc.
№42 from
«5 package ALFA»
3 pc.
№34 from
«5 package ALFA»
1 pc.
№16 from
«3 package ALFA»
1 pc.
№16 from
«3 package ALFA»
1 pc.
№27 from
«5 package ALFA»
2 pc.
№26 from
«5 package ALFA»
1 pc.
Inner side

19
18
7
х2
9-2
9-2
9-1
10
4ВТ
8-1 8-2
4Т 4Т
4НТ-1
4НТ
11
1-2
1-2
12/12-2
№46 from
«5 package ALFA»
2 pc.
№40 from
«5 package ALFA»
2 pc.
8
х2
4ВТ
4Т 4Т
8-2
8-1
4НТ
4НТ-1
№42 from
«5 package ALFA»
1 pc.
№42 from
«5 package ALFA»
1 pc.
№24 from
«5 package ALFA»
1 pc.
№24 from
«5 package ALFA»
1 pc.
4ВТ
4ВТ
4ВТ
8-2/8-1
8-2/8-1
8-2/8-1
4НТ/
4НТ-1
4НТ/
4НТ-1
4НТ/
4НТ-1
4НТ/
4НТ-1
4НТ/
4НТ-1
4НТ/
4НТ-1
Outer side
Outer side

21
20
9Cellular polycarbonate panels are installed with a certain surface,
which has a protective layer, outside (towards the sun). The protective
layer usually has a side with the inscriptions on the transportation film.
The other side of the film is transparent. Mark the protective side of the
sheet in each panel because after removing the transportation film, the
sides of the panel do not visually differ. The transportation film should
be removed from both surfaces before fixing the glazing on the frame.
It is necessary to stick
the adhesive tape over the
open polycarbonate shearing
surfaces.
!
2045
2100
2045
390
900
1050
900
222
151
2100
900
1500
2045


6000
1405
1579
1775
87
50
50
50
50
14051579
87
1775
50 50 50
50
18
18
900
222
151
390 1500

23
22
10 In case the decorative steel lining (seal) from the additional kit is
installed on the doors and windows see para.28
11
№42 from
«5 package ALFA»
14 pc.
№42 from
«5 package ALFA»
18 pc.
15 mm
15 mm
5 mm
50 mm
18 mm

25
24
14 In case the decorative steel lining (seal) from the additional kit is
installed on the doors and windows see para.28 15
№42 from
«5 package ALFA»
29 pc.
№42 from
«5 package ALFA»
19 pc.

27
26
16
х3
1
1
№18 from
«3 package ALFA»
1 pc.
4В
№19 from
«4 package ALFA»
1 pc.
4Н
№19 from
«4 package ALFA»
1 pc.
4Н
№42 from
«5 package ALFA»
1 pc.
4В
4Н
4В
4Н
1
1
4Н 4Н
1
№42 from
«5 package ALFA»
1 pc.

29
28
17
11
х3
4Н
4Н
4Н
№42 from
«5 package ALFA»
1 pc.
№42 from
«5 package ALFA»
1 pc.
4В
4В
4В
4Н
4В
4Н
№22 from
«5 package ALFA»
1 pc.
№42 from
«5 package ALFA»
1 pc.
№22 from
«5 package ALFA»
1 pc.
№42 from
«5 package ALFA»
1 pc.
№22 from
«5 package ALFA»
1 pc.
№42 from
«5 package ALFA»
1 pc.
№22 from
«5 package ALFA»
1 pc.
1
1

31
30
18
2
2
2
19
2
2
2
2
4ВТ
2
2
2
2
2
№38 from
«5 package ALFA»
1 pc.
№45 from
«5 package ALFA»
1 pc.
4Н
4В
4Н
№38 from
«5 package ALFA»
1 pc.
№45 из
«5 package ALFA»
1 pc.
№23 from
«5 package ALFA»
1 pc.
4В
4Н
4Н
2
2
2
2
2
4В
4Н
4Н
2
2
2
2
2
1
1
№3 from
«1 package ALFA»
5 pc.
1
1

33
32
20
21
2
2
2
2
2
22 LENGTHENING OF THE BASE WITH THE INSERT
2000
L1
L2
L1=L2
!
23
22
2
2
2
2
2
24В
4Н
4В
4Н
4Н
2
22
2
2
2
2
4Н
4ВТ
4Н
4ВТ
4Н
№3 from
«1 package ALFA»
5 pc.
№38 from
«5 package ALFA»
1 pc.
№45 from
«5 package ALFA»
1 pc.
№49 from
«1 package INSERT
ALFA»
10 pc.
№50 from
«2 package INSERT
ALFA»
2 pc.
2
2
22
2
2
2
2
2
2
4В 4В
4Н
4Н
4Н
4Н
№51 from
«2 package INSERT
ALFA»
1 pc.

35
34
24 25 Cellular polycarbonate panels are installed with a certain surface, which has
a protective layer, outside (towards the sun). The protective layer usually has a
side with the inscriptions on the transportation film. The other side of the film is
transparent. Mark the protective side of the sheet in each panel because after
removing the transportation film, the sides of the panel do not visually differ.
The transportation film should be removed from both surfaces before fixing the
glazing on the frame.
30..40 mm
х20 х8
х2
05
х16
№35 from
«5 package ALFA»
1 pc.
№30 from
«5 package ALFA»
1 pc.
№42 from
«5 package ALFA»
2 pc.
№32,№33,№36 from
«5 package ALFA»
1 pc.
№35 from
«5 package ALFA»
1 pc.
№42 from
«5 package ALFA»
2 pc.
№32,№33,№36 from
«5 package ALFA»
1 pc.
№30 from
«5 package ALFA»
1 pc.
№42 from
«5 package ALFA»
1 pc.
№39 from
«5 package ALFA»
1 pc.
№45 from
«5 package ALFA»
1 pc.
№44 from
«5 package ALFA»
1 pc.

37
36
х8
26
х24
L1
L1=L2
!
MOUNTING ON THE FOUNDATION
1000
900
3000
4020
27
1000
30..40 mm
L2
№42 from
«5 package ALFA»
1 pc.
№39 from
«5 package ALFA»
1 pc.
№45 from
«5 package ALFA»
1 pc.
№44 from
«5 package ALFA»
1 pc.

39
38
28 Mounting of decorative steel lining on the doors and windows (seal).
Additional kit (purchase separately).
360 mm
У10
У6
У7
У11
У1 У2
У8 У9
№42 from
«5 package ALFA»
26 pc.
№42 from
«5 package ALFA»
17 pc.
№64,№65,
№66,№67
from the additional
package of steel
lining
№60,№61,№62,№63
from the additional
package of steel lining