Magliner C5 User manual

www.magliner.com
ASSEMBLY INSTRUCTIONS
Table of Contents:
Parts List .................................... 2
Assembly Instructions ...........2-4
C5 Stair Climbers
Hydraulic Brake Truck
For safe, efficient product use, Magline recommends inspecting
equipment regularly and replacing damaged components
immediately.

PARTS LIST
2
TOOLS REQUIRED
Item Description Qty. Part No.
A Stair climber 2 304285
B Frame spacer 2 304282
C Lower bracket 2 304284
D Axle spacer 2 304283
E Pan head machine screw - 1/4"-20 x 1-7/8" long 2 80039
F Pan head button hex socket screw - 5/16"-18 x 1-1/2" long 2 80155
G Hex lock nut - 1/4"-20 2 80675
H Hex lock nut - 5/16"-18 2 80676
I Washer - 5/16" ID x .100" thick 2 80739
• PLIERS
• #3 PHILLIPS SCREWDRIVER
• (1) 7/16" WRENCH
• (2) 1/2" WRENCHES
• (1) 9/16" WRENCH
• 3/16" ALLEN WRENCH
• DRILL MOTOR
• Ø .281 (K) DRILL BIT
Step 1
Remove lock nut and axle bolt shown below. Keep lock nut and axle bolt.
Please note - brake caliper and
brake line not shown for simplicity.
Step 2
Remove the existing spacers.
(1/2" wrenches, 9/16" wrench and pliers)
Note: These instructions are for Hydraulic Brake Trucks with the dual stub-axle (design prior to October 2019). If your
brake truck has a single through-axle (current truck design from October 2019 and later) please download instructions
from www.magliner.com/tools-resources/assembly-instructions.
If you would like to convert your brake truck from dual stub-axle to single through-axle design, order 221541 axle conver-
sion kit.
Use a workbench or table of convenient height and place all components in view and within reach. It may be helpful to
work with the hand truck oriented face down. The following assembly sequence is recommended:

3
Step 3
Temporary bolt
placement
Insert lower bracket (C) and axle spacer (D) as shown below. Tip - it is helpful to temporarily insert a screw
through both spacers to help hold alignment BEFORE you tighten the lock nut and axle bolt. Remove this screw
after you've tightened the lock nut and axle bolt.
Then replace the lock nut and tighten to 100 120 in.-lbs. torque. Apply blue thread locker to axle bolt threads;
replace axle bolt and tighten to 50 ft.-lbs. torque.
3a TIP
3b
(1/2" wrenches, 9/16" wrench, pliers, blue thread locker)
C
D
Lock
nut
Axle
bolt

4
Step 4
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1205 W. Cedar Street • Standish, MI 48658 USA • 1-800-MAGLINE (624-5463) • [phone] (outside U.S. & Canada) • www.magliner.com
Step 5
Install the C5 stair climber (A) using the 5/16"-18 x 1-1/2" long bolt (F), washer (I) and 5/16"-18 lock nut (H).
Finger tighten only for now.
Rotate the C5 stair climber upward to meet the frame; you may need to pull outward gently at the top so that the
C5 connects with the frame.
For 39" frames: use the screwdriver to punch a hole through the red stripe. A hole will exist in the frame.
For 60" frames: drill a hole in the frame using a Ø .281 (size K) drill bit and motor. Use the hole in the top of the C5
as a guide.
Install 1/4"-20 x 1-7/8" long screw (E), spacer (B), and 1/4"-20 lock nut (G). Fully tighten to 50-60 in.-lbs. torque.
Extended View.
Please note - brake caliper, brake line and
wheel not shown for simplicity.
(3/16" Allen wrench,1/2" wrench)
(7/16" wrench and #3 Phillips screwdriver)
Step 6
Fully tighten hardware in Step 4 to 100 120 in.-lbs. torque.
B
Tip: Rotate the wheel so that
the bolt passes through a
cutout in the rotor on its way to
the washer, C5 and lock nut.
A
Allen
wrench
FH
I
E
G