Majestic CK36MS User manual

1
Majestic • CK36MS Contemporary Kit Instructions • 2488-970 Rev. D • 7/18
TOOLS
Screw gun equipped with 1/4 in. socket or
1/4 in. wrench
3/8 in. wrench (Propane Appliances Only)
Instructions for optional glass kit, if applicable.
Leave this manual with party responsible for use
and operation.
CK36MS
Models: PEARL36STIN, PEARL36PRIN
Installation Instructions
CAUTION! Do not install damaged components.
DANGER
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
A barrier designed to reduce the risk of
burns from the hot viewing glass is provided
with this appliance and shall be installed for
the protection of children and other at-risk
individuals.
Preparation
CAUTION! Risk of Burns! The replace should be
turned off and cooled before contemporary kit is installed.
• Remove the CK36MS burner assembly from the base
pan assembly by removing four screws.
• Shut off gas supply and disconnect electrical power.
• Remove decorative fronts, glass assemblies, lava
rock, embers and logs, if previously installed.
CAUTION! Risk of Cuts, Abrasions or Flying Debris.
Wear protective gloves and safety glasses during instal-
lation. Sheet metal edges are sharp.
WARNING! Choking Hazard! Keep media and stones
out of reach of children.
Note: If an optional LINER-36ST or LINER-36PIER kit
will be used with the CK36MS, the LINER-36ST/LINER-
36PIER instructions will be needed during installation of
the CK36MS kit.
Note: The CK36MS is not compatible with ber refractory.
Note: The control module MUST be set to 30%
turndown when the CK36MS kit is installed.
WARNING! Risk of Injury! This kit must be installed by
a qualied service technician.
Models
(U.S. or Canada)
Maximum
Input
BTU/h
Minimum
Input BTU/h
Orice
Size
(DMS)
CK36MS (NG) (0-2000 FT) 38,000 26,000 32
CK36MS (Propane) (0-2000 FT) 29,000 19,000 52
BTU Specications

2Majestic • CK36MS Contemporary Kit Instructions • 2488-970 Rev. D • 7/18
Figure 2. Remove Metal Refractory
REMOVE SCREWS
Installation Instructions
1. Remove pilot shield by removing the two screws that
secure the shield to the base pan.
2. Remove the two screws that secure the pilot to the
pilot support.
3. Remove metal refractory. See Figure 2.
PEARL36STIN = 4 screws (2 panels)
PEARL36PRIN = 2 screws (1 panel)
4. Remove the four screws that attach the burner brack-
ets to the basepan, then remove the burner by sliding
it away from the pilot and lifting it out of the base pan.
See Figure 3.
Figure 1. Contemporary Kit Metal Components
KIT COMPONENTS (Shown in Figure 1)
(1) Basepan Assembly
(1) Burner Assembly
(1) Pilot Shield/Rock Stop Jig Assembly
(2) Side Vanity Shrouds
(3) Bags Onyx Glass Media
(2) Bags Diamond Glass Media
(2) Refractory Channels
(1) Pilot Bracket
(1) End Vanity Shroud (PEARL36PRIN-IFT Only)
(1) Propane Orice
(10) 1/2 Inch Self-Drilling Screws
(2) Bags Stones
(1) Bag 1/2 inch screws (25 screws per bag)
(1) PROPANE Conversion Plate
(1) Stone Placement Jig
(2) Burner Mesh
BASEPAN
ASSEMBLY
BURNER
ASSEMBLY
PILOT SHIELD/ ROCK
STOP JIG ASSEMBLY
SIDE VANITY
SHROUD (2)
END VANITY SHROUD
REFRACTORY
CHANNELS (2)
PILOT
BRACKET
STONE PLACEMENT JIG
MESH

3
Majestic • CK36MS Contemporary Kit Instructions • 2488-970 Rev. D • 7/18
5. Remove base pan by removing one screw and lifting it
out of the rebox. See Figure 3 for screw location.
Figure 3. Remove Base Pan
Figure 4. Remove Air Skirts
6. Remove the two air skirts by removing four screws as
shown in Figure 4. The four screws MUST be rein-
stalled to ll the holes.
WARNING! Risk of Asphyxiation! DO NOT leave holes
open! Screws from air skirt removal MUST be reinstalled
in same holes as removed to maintain rebox seal.
REMOVE BASE PAN SCREW
REMOVE 4 BURNER BRACKET SCREWS
REMOVE SCREWS
REINSTALL SCREWS IN HOLES
Note: Propane (P) Appliances Only
The appliance MUST be derated. If converting the appli-
ance to propane (P), refer to the propane conversion in-
structions and use the #52 orice that is included in this
Contemporary (CK36MS) Kit. If the appliance is already
propane, replace the current orice with the #52 orice
provided in this Contemporary (CK36MS) kit. Fill out the
conversion plate included with this kit and replace the
conversion plate already on the appliance. It should be
located in the control cavity, next to the rating plate.
Figure 5. Install Refractory Channel - Pilot Side
7. Install refractory channels as shown in Figure 1, using
two self-tapping screws for each channel.
Place pilot side refractory channel into position by
setting onto the tab and installing the two self-drilling
screws. See Figure 5. PEARL36PRIN models will
only use one refractory channel, which will be installed
on the pilot side of the appliance.
PEARL36STIN Only: Install refractory channel on
the side opposite the pilot by positioning the channel
against the rebox wall below the rebox ledges. Slide
the channel up until the tabs on the channel contact
the rebox ledges on both sides. See Figure 6. Hold
in place while fastening with two self-drilling screws.
SCREWS
CHANNEL RESTS ON TAB
Figure 6. Install Refractory Channel - Side Opposite the Pilot
Note: If the optional LINER-36ST or LINER-36PIER
kit will be used with the CK36MS, install the refractory
supports and glass panels that are included in the kit
using the instructions included with the kit.
TAB CONTACTS
LEDGE

4Majestic • CK36MS Contemporary Kit Instructions • 2488-970 Rev. D • 7/18
Figure 7. Reinstall Refractory Panels - Tabs Bent Up
BEND TABS UP Figure 8. Reinstall Refractory Panels - Install Screws
REFRACTORY CHANNEL
REINSTALL SCREWS
10. Set the contemporary base pan assembly into the
appliance rebox. The base pan assembly must be
positioned ush against the metal refractory or glass
panel on the pilot end of the rebox. This will ensure
the burner neck can fully engage on the orice. See
Figure 9.
WARNING! Risk of Explosion! Base pan MUST be
positioned correctly to allow for full engagement of the
burner neck.
Figure 9. Install Base Pan
SLIDE BASE PAN UP TO
METAL REFRACTORY
OR GLASS PANEL.
8. The two tabs on the bottom of the metal refractory
must be bent upward behind the panel or broken off in
order for the refractory to t in the refractory channel.
See Figure 7.
9. Reinstall metal refractory by setting the bottom edge
into the refractory channel and using the screws that
were removed in Step 3. Each refractory panel re-
quires two screws for installation. See Figure 8.

5
Majestic • CK36MS Contemporary Kit Instructions • 2488-970 Rev. D • 7/18
Figure 10. Align Orice and Burner Neck
11. Slide air shutter toward the pilot, into the closed posi-
tion.
12. To install the burner assembly, lower the burner into
the base pan, then slide the burner neck through the
shutter and onto the orice. The burner neck is ac-
cessible through the oval in the burner to ease align-
ment with the shutter and orice. Due to the tight t
of the burner, it may be necessary to push up on the
orice bulk head from under the rebox to align the
orice and shutter with the burner neck. See Figure
10 and Figure 11. Ensure that the burner neck is fully
engaged on the orice. Attach the burner to the base
pan using 4 screws. See Figure 12. Place the two
oval-shaped mesh pieces over the openings as shown
in Figure 12.
Figure 11. Orice Bulk Head Location
13. Slide the pilot bracket under the pilot as shown in
Figure 13. Attach it to the burner using two screws.
Attach the pilot to the pilot bracket using two screws.
PILOT BRACKET
SCREWS
BURNER SCREWS
OVAL-SHAPED MESH
Figure 12. Oval-Shaped Mesh in Place
Figure 13. Install Pilot Bracket
ORIFICE BULK HEAD

6Majestic • CK36MS Contemporary Kit Instructions • 2488-970 Rev. D • 7/18
16. Attach the pilot shield/rock stop assembly using 4
screws. Install the two screws farthest from the burn-
er rst. Then bend the two tabs downward until the
screw holes line up, and install the other two screws.
Bend rock stop up as shown in Figure 17.
15. With the burner neck fully engaged on the orice,
loosen the two screws securing the adjustable base
pan ledge on the opposite end of the pilot. Slide the
ledge out until it contacts either the metal refrac-
tory, glass panel, or the end vanity shroud (PEARL-
36PRIN) on the opposite side of the pilot. Tighten
screws to secure the adjustable ledge in place. This
will prevent the media from falling off the base pan.
See Figure 16.
Figure 16. Secure the Adjustable Ledge
Figure 17. Bend Rock Stop Up and Tab Down
BEND ROCK
STOP UP
SLIDE
LEDGE
BEND TAB DOWN
(BOTH SIDES)
14. PEARL36PRIN Only: Install the end vanity shroud
opposite the pilot. Set the shroud in place as shown
in Figure 14 and Figure 15. No screws are used.
Figure 15. End Vanity Shroud in Place
Figure 14. Install End Vanity Shroud

7
Majestic • CK36MS Contemporary Kit Instructions • 2488-970 Rev. D • 7/18
Install Glass Media
WARNING
Risk of Asphyxiation or Fumes.
• Place media according to instructions.
• Do NOT place media in area between glass and
rebox.
• Do NOT place media in a position that they may
fall into area between glass and rebox.
• Do NOT use any media other than the media
supplied with this replace.
Fireplace will not function properly.
Gas leak may occur.
WARNING! Risk of Explosion! DO NOT place media on
pilot assembly. Delayed ignition could occur. Use media
jig for proper media placement.
WARNING
Delayed Ignition Risk
• Place media according to instructions.
• Do NOT place media in a position that they may
fall into area in front of pilot.
• Do NOT use any media other than the media
supplied with this replace.
• Do NOT exceed one layer of media on base pan.
Fireplace will not function properly.
Delayed ignition may occur.
17. Install glass media by spreading it over the burner,
base pan and pilot shield. When using multiple media
colors, mix them prior to installation. For optimal per-
formance and ame appearance, ensure it is spread
evenly. See Figure 18.
PROPANE Appliances: Use no more than four bags of
media. Spread the media as thinly as possible over the
burner, but ensure the burner is covered. Excessive me-
dia on burner will likely cause sooting.
Figure 18. Glass Media Installed
Figure 19. Side Vanity Shroud
Figure 20. Side Vanity Shroud Installed
18. Locate the side vanity shrouds. Bend the tabs 90 de-
grees in the same direction as the 45 degree bends.
Place the shroud by resting the tabs on the rebox
ledge. Center the shroud and attach using three self-
drilling screws. Repeat on the opposite side. See
Figure 19 and Figure 20.
BENT TAB

8Majestic • CK36MS Contemporary Kit Instructions • 2488-970 Rev. D • 7/18
Install Stones Kit
19. Place stone jig on burner by setting it onto the media
with the “STONE JIG” facing up and on the pilot side
of the base pan. See Figure 21. Slide it toward the
pilot shield/rock stop until the rock stop is ush with
the stone jig inside the rectangular notch. See Figure
22.
20. Place stones in a random manner in the open spots
on the base pan. Remove stone jig. Do not discard
Consumer: Retain jig for future maintenance or service
needs.
Figure 21. Stone Jig
WARNING
Delayed Ignition Risk
• Place stones according to instructions.
• Do NOT place stones in a position that they may
fall into area in front of pilot.
• Do NOT use any stones other than the stones
supplied with this replace.
• Do NOT stack stones.
Fireplace will not function properly.
Delayed ignition may occur.
Figure 22. Rock Stop and Stone Jig
Note: A tall, deep orange ame should be avoided; this
type of ame may cause increased soot residue. If you
notice a tall, deep orange ame, try adjusting the media
directly beneath the ame. If all ames appear to be
tall and deep orange in color, then open the primary air
shutter.
21. Remove rock stop by removing 1 screw.
22. The IFT control module must be set to 30% turn
down. Switch the module to OFF. Locate the turn
down selector switch on the top of the control module.
Remove the rubber plug. Using a small screwdriver,
slide the selector switch to 30. Switch the module
back to REMOTE. See Figure 23.
Air Shutter Settings
NG FULLY CLOSED
PROPANE FULLY OPEN
Table 1.
Figure 23. 30% Turndown on Module
TURN DOWN
SELECTOR SWITCH
23. Adjust shutter as noted in Table 1.
Note: If the turndown percentage is changed while
the module is in the ON or REMOTE setting, it will not
recognize that the change has occurred. If this happens,
the module must be switched to OFF and then back to
REMOTE for it to recognize the change.

9
Majestic • CK36MS Contemporary Kit Instructions • 2488-970 Rev. D • 7/18
Please contact your Majestic dealer with any questions
or concerns.
For the location of your nearest Majestic dealer,
please visit www.majesticproducts.com.
Majestic, a brand of Hearth & Home Technologies
7571 215th Street West, Lakeville, MN 55044
www.majesticproducts.com
24. Reinstall glass assemblies and decorative fronts.
25. Verify the visual appearance of the ame. The ames
will start out blue and gradually turn yellow. The
ames must not contact the stones. If they do make
contact, shut the unit down and make adjustments as
needed.
Propane Models Only: After 45 minutes, the ames
should be mostly yellow. If ames remain too blue,
adjust the primary shutter accordingly.
Service Parts
DESCRIPTION PART NUMBER
Pilot Shield Rock Stop Assembly SRV2488-005
Burner Assembly SRV2488-008
Stone Placement Jig SRV2488-080
Pilot Bracket SRV2488-127
Mesh 2290-107