Makita TD0101 Manual

PRODUCT
P 1/ 14
TECHNICAL INFORMATION
Models No.
Description
CONCEPT AND MAIN APPLICATIONS
Specification
Standard equipment
Optional accessories
TD0101, TD0101F
Impact Driver
Phillips bits, Square bits, Socket bits, Drill chucks, Hex shank auger bits,
Bit piece, Adjustable locator
Models TD0101 and TD0101F are cost-competitive
100N.m-class impact driver developed as the entry model
of Makita impact driver series.
Its main features are:
Compact design with an overall length of 184mm (7-1/4")
Lightweight at only 0.99kg (2.2lbs)
The only difference between TD0101 and TD0101F is:
TD0101: Without LED job light
TD0101F: With LED job light
Note: The standard equipment for the tool shown above may differ by country.
Phillips bit ......................... 1 pc
Dimensions: mm (")
Width (W)
Height (H)
Length (L) 184 (7-1/4)
TD0101, TD0101F
67 (2-5/8)
192 (7-9/16)
L
H
W
Continuous Rating (W)
Voltage (V) Cycle (Hz) Input Output
90
Max. Output (W)
110
120
220
230
240
2.2
1.7
1.1
1.0
1.0
50/60
50/60
50/60
50/60
50/60
230
---
230
230
230
140
140
140
140
140
Current (A)
90
90
90
90
0 - 3,200
6.35 (1/4) Hex
0 - 3,600No load speed: min-1 = rpm
TD0101/ TD0101FSpecifications Model
Driving shank: mm (")
100 [1,020] (885)Max. fastening torque*: N.m [kgf.cm] (in.lbs)
Yes
0.99(2.2)
Reverse switch
No/ YesLED job light
No
Yes
Electric brake
Variable speed control by trigger
Net weight: kg (lbs)
0.99Weight according EPTA-Procedure 01/2003: kg
Impacts per min.: min-1=ipm
Capacities Standard bolt
High tensile bolt
Machine screw
M5 - M14 (3/16 - 9/16")
M5 - M10 (3/16 - 3/8")
Coarse thread screw 22 - 90mm (7/8 - 3-1/2")
M4 - M8 (5/32 - 5/16")
Power supply cord: m (ft) Australia, New Zealand, Brazil, Chile: 2.0 (6.6)
Other countries: 2.5 (8.2)
Protection against electric shock Double insulation
*torque at 3 seconds after seating when fastening M12 high tensile bolt

P 2/ 14
Repair
CAUTION: Unplug the tool and remove the bit from the machine for safety before repair/
maintenance in accordance with the instruction manual!
[1] NECESSARY REPAIRING TOOLS
[2] LUBRICATIONS
Fig. 1
Code No.
1R041 Vise plate Disassembling Hammer case complete
1R045 Gear Extractor (large) Disassembling Hammer
1R223 Torque wrench shaft 20-90N.m Disassembling Hammer case complete
1R224 Ratchet head 12.7 for 1R223
1R232 Pipe 30 Supporting jig when disassembling Bit sleeve
1R288 Screwdriver magnetizer Magnetizing Screwdriver for removing Steel balls
1R291 Retaining ring S and R pliers Disassembling / Assembling Ring spring 10
1R346 Center attachment for 1R045
134844-7 Socket 27-50 Disassembling Hammer case complete
Description Use for
Item No.
Apply Makita grease FA.No.2 to the following portions designated with the black triangle to protect parts
and product from unusual abrasion.
Description Amount
approx. 1g
a little
Portion to lubricate
Sleeve 12
Flat
washer 20
Flat washer 12
Compression
spring 21
Hammer
Spur gear 17
Spindle
Spur gear 17
Hammer case complete
Nylon washer 20
13
15
19
28
a
b
13 Anvil a Drum portion where Sleeve 12 contacts
b Small drum portion which is inserted into Spindle
Steel ball 3 (24 pcs.)
Steel ball 4.8 (2 pcs.)
Armature Gear teeth for smooth engaging with Spur gear 17
whole portion
whole portion
15
19
28

P 3/ 14
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-1. Hammer Case Section
DISASSEMBLING
(1) Remove Hammer case section from the machine as illustrated in Figs. 2, 3.
Hammer
case cover
Hammer
case cover
Groove of Hammer case for
accepting the hook of
Hammer case cover
Degrooving the hooks of Hammer case cover from the groove of Hammer
case complete, slide Hammer case cover toward Bit sleeve side.
Hammer case cover can be removed from Hammer case complete.
Remove bumper.
Separate Hammer case section
from Motor section.
hook
Bit sleeve
Bumper
Housing set (L)
Fig. 2
Fig. 3
Housing set (L)
Carbon
brush
3x16 Tapping screw
(8pcs.) Hammer case
section
Hammer case section
Motor
section
Motor section
Remove Carbon brush and then,
disassemble Housing set (R) by
unscrewig 3x16 Tapping screws.
Remove Motor and Hammer
section in a set from Housing
set (L).

P 4/ 14
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-1. Hammer Case Complete
DISASSEMBLING
ASSEMBLING
Spur gear 17
Assemble Hammer section
while engaging Spur gear 17
with Internal gear 43.
Assemble Hammer case complete
to Bearing box while aligning the
hollows of Bearing box to the
projections of Internal gear 43.
Then turn Hammer case complete
counterclockwise by hand and
tighten as firm as possible.
Set Bearing box to 134847-1 held with vise.
And then insert the ring portion of Internal
gear 43 into Bearing box.
Internal
gear 43
Vise 1R041
flat portions
Bearing box
Hammer case
complete
Hold the flat portion of Hammer
case complete in vise with 1R041.
Hammer case complete can
be disassembled as illustrated
below.
Vise
134847-1
Attach 134847-1 and 1R224 to 1R223,
and fit 134847-1 to the hex portion of
Bearing box.
Then turn 1R223 clockwise.
1R224
1R223
Bearing box
Hammer
Internal gear 43
Fig. 4
Fig. 5
(2) The removed Hammer case section is disassembled as illustrated in Fig. 4.
Hammer
section
Hammer case
complete
Hammer case
complete
Bearing box
(1) Use 134847-1 as a supporting jig for Bearing box and assemble Hammer case complete as illustrated in Fig. 5.
Internal
gear 43
hollow (6 pcs.)
projections (6pcs.)
134847-1
Bearing
box
Bearing
box
Internal gear 43
ring portion

Hammer
case cover
Bumper
Assemble Bumper while fitting
the hollows to the hooks of Hammer
case cover.
P 5/ 14
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-1. Hammer Case Complete
ASSEMBLING
Bearing box
Bearing box
Hammer case complete
Vise
134847-1
1R224
1R223
134847-1
Hammer case complete
Assemble Hammer case complete
by turning Bearing box counter clockwise.
The fastening torque is 25 - 30 N.m.
(2) Set the assembled Hammer case complete in the same position as disassembling. And assemble as illustrated
in Fig 6.
Fig 6
(3) Join Motor section with Hammer case complete. And assemble them to Housing set (L). Refer to Fig. 3.
(4) Assemble Brush holder and Carbon brush. And then, assemble Housing set (R). Refer to Fig. 3.
(5) Assemble Hammer case cover and Bumper as illustrated in Fig. 7.
Groove of Hammer case for
accepting the hooks of
Hammer case cover
Fit the hooks of Hammer case
cover to the groove of Hammer
case complete.
hook
hook
hollows for fitting
to hooks of Hammer
case cover
Hammer
case cover
Fig. 7

P 6/ 14
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-2. Anvil and Bit holding Mechanism
DISASSEMBLING
ASSEMBLING
(1) Remove Hammer case section as illustrated in Figs. 2 and 3.
(2) Remove Bearing box, Internal gear 43 and Hammer section from Hammer case complete as illustrated in Fig. 4.
Take the disassembling step in reverse.
Raise this side (opposite to the expanded side) with index finger.
Ring spring 10
Expand Ring spring 11
with 1R291.
Press the top of Sleeve
with thumb. Sleeve
Sleeve
Hammer Case
Complete
Anvil
Use 1R232, for stabilizing Sleeve
in the position where Ring spring 11
can be easily removed.
1R232
Ring spring 10
Fig. 8 Fig. 9
Fig. 10
Steel ball 3 (2psc.)
Compression
spring 13
Flat washer 11
Bit sleeve
Hammer case
complete
Nylon washer 20 Anvil
Anvil
1R232
Note: In case of repairing exclusively for Bit holding mechanism (Bit sleeve, Compression spring 13, Flat washer 11),
it is not necessary to disassemble Hammer case complete from the machine.
Anvil and Nylon washer 14 can be removed
from Hammer case complete.
Pay attention not to lose Steel ball 3.
Flat washer 11, Compression spring 13
and Sleeve are removed from Anvil.

P 7/ 14
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-3. Hammer Section
DISASSEMBLING
(1) Disassemble Hammer case section from the machine. (Figs. 2 and 3)
(2) Remove Hammer from Hammer case complete. (Fig. 4)
(3) Disassemble Hammer section as illustrated in Figs. 11 to 14.
2. Hold Hammer section as illustrated in Fig. R,
and release it from the gear extractor.
< Caution >
Do not hold gear extractor as illustrated in Fig. F
when releasing Hammer section from the Gear extractor.
Failure to follow this instruction could cause Steel balls
to get out of hammer.
Fig. R Fig. F
1. Press down Hammer using 1R045
to align the opening for Steel ball
insertion with the top of cam grooving
on Spindle.
And then, remove Steel ball 4.8
from Spindle.
Hammer
Spindle
Top of
Cam groove
on Spindle
Opening for
Steel ball
insertion
Steel ball 4.8
(2pcs.)
Fig. 11 Fig. 12
Fig. 13 Fig. 14
Flat washer 12
Pin 3.5
Spindle Spur Gear 17
Hammer
Flat washer 20
Compression
spring 21
Washer 21
Steel ball 3
(24pcs.)
Spindle section
Hammer section can be disassembled as illustrated above.
After removing Flat washer 24,
Steel balls 3.5 can be removed
from Hammer.
Hammer

P 8/ 14
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-3. Hammer Section (cont.)
ASSEMBLING
Take the disassembling step in reverse.
Note: Make sure that the place equivalent to one piece of
Steel ball 3 has to be in Hammer when all 24 pieces of
Steel ball 3 are set in place. Refer to Fig. 15.
Fig. 15
Hammer
the place equivalent
to one piece of Steel ball 3

Circuit diagram
P 9/ 14
Power supply cord
Black Lead wire is used
for some countries
Black Lead wire
is used for some
countries
White Lead wire
is used for some
countries
White Lead wire is used
for some countries
Brush holder
* Switch * Switch
Brush holder
* Field * Field
* The above illustrated Field and Switch
are viewed from Brush holder side.
* The above illustrated Field and Switch
are viewed from Brush holder side.
Housing set
(left side)
Housing set
(right side)
** Noise
suppressor
** Noise suppressor and Line filter are
not used for some countries.
** Noise suppressor and Line filter are
not used for some countries.
White
Power supply cord
Housing set
(left side)
Housing set
(right side)
(220V to 240V)
Fig. D-1
TD0101
(110V to 127V)
** Line filter
** Noise
suppressor
Black
Red
Orange
Purple
Blue
Brown
Clear
Color index of lead wires' sheath

Wiring diagram
P 10/ 14
Housing set (L)
Holder arm
Guide Field lead wires (purple, orange)
inside the rib of Holder arm to avoid
pinching between Housing set (R) and
Holder arm.
rib of
Holder arm
rib
Field lead
wire (white)
lead wire
holder on
Switch
Guide the Lead wires of
power supply cord between
Ribs.
Wiring of Noise suppressor’s
Lead wires
Wiring of Power supply
cord’s Lead wires
Wiring of Field
lead wires
Wiring around Holder arm
Rib
Rib
Rib
Fix Field lead wires (red, clear)
with lead wire holders on Switch.
Rib
Power supply cord
Lead wire (orange)
of left Brush holder
Wiring of Lead wire (orange)
of left Brush holder and
Field lead wire (white)
Guide Lead wire (orange)
of left brush holder by Ribs.
Guide field Lead wire (white)
between lead wire holder and ribs.
Guide the Lead wires of Noise suppressor
between Ribs.
* Lead wire (black)
* Lead wire (clear)
* Lead wire (white) for Low voltage
for High voltage
** Line filter
** Noise
suppressor
Switch
** Noise suppressor and Line filter are
not used for some countries.
TD0101
Fig. D-2

Circuit diagram
P 11/ 14
Power supply cord
Brush holder
* Switch
LED
Circuit
Brush holder
* Field
Housing set
(left side)
Housing set
(right side)
TD0101F
Noise
suppressor
Terminal
block
* The above illustrated Field and Switch
are viewed from Brush holder side.
Power supply cord
Black lead wire is
used for some
countries
Black lead wire is
used for some
countries
White lead wire is used
for some countries
White lead wire is used
for some countries
Brush holder
* Switch
LED
Circuit
Brush holder
* Field
Housing set
(left side)
Housing set
(right side)
Noise
suppressor
Insulated
connector
(220-240V area except Argentina and Chile
etc. where Noise suppression is required.)
(Argentina, Chile etc. 220-240V area
where Noise suppression is required.)
* The above illustrated Field and Switch
are viewed from Brush holder side.
White
Black
Red
Orange
Purple
Blue
Brown
Clear
Color index of lead wires' sheath
Fig. D-3

Wiring diagram
P 12/ 14
220-240V area except
Argentine, Chile etc.
Argentine, Chile etc. 220-240V area
where Noise suppression is required
TD0101F
Fig. D-4
LED Circuit
Wiring of Lead wire (brown
or black) of Power supply cord
Through the route between the following
ribs, guide the above lead wire to Switch.
* Ribs for setting Noise suppressor
* Ribs for setting Terminal block
Noise suppressor is
not used for some
countries.
Rib
Put Insulated connector
into the area which is
surrounded by Ribs.
Rib
Field lead
wire (white)
Lead wire
holder on
Switch
Lead wire (orange)
of left Brush holder
Wiring of Lead wire (orange)
of left Brush holder and
Field lead wire (white)
Guide Lead wire (orange)
of left brush holder by Ribs.
Guide field Lead wire (white)
between Lead wire holder and Ribs.
Wiring of Field
lead wires
Fix Field lead wires (red, clear)
with Lead wire holders on Switch.
Guide Field lead wires (purple, orange)
inside the Rib of Holder arm to avoid
pinching between Housing set (R) and
Holder arm.
Wiring around Holder arm
Holder arm
Rib of
Holder arm
Noise suppressor
Terminal block
Rib
Rib
Wiring of Noise suppressor’s
Lead wires
Guide the Lead wires of Noise suppressor
between Ribs.
* Lead wire (black) to Switch
* Lead wire (black) to LED circuit
* Lead wire (clear) to Field

Circuit diagram
P 13/ 14
Power supply cord
black Lead wire is
used for some
areas.
White Lead wire is used
for some areas.
Brush holder
* Switch
LED
Circuit
Brush holder
* Field
Housing set
(left side)
Housing set
(right side)
110V for UK 110-127V area except UK110V
TD0101F
Noise
suppressor
Terminal
block
* The above illustrated Field and Switch
are viewed from Brush holder side.
Power supply cord
This Lead wire is
black for some
countries
This Lead wire is
white for some
countries
Brush holder
* Switch
LED
Circuit
Brush holder
* Field
Housing set
(left side)
Housing set
(right side)
Noise
suppressor
Insulated
terminal
* The above illustrated Field and Switch
are viewed from Brush holder side.
White
Black
Red
Orange
Purple
Blue
Brown
Clear
Color index of lead wires' sheath
Fig. D-5
** Line filter is not used for some countries.
Line filter ** Line filter

Guide Field lead wires (purple, orange)
inside the rib of Holder arm to avoid
pinching between Housing set (R) and
Holder arm.
Wiring around Holder arm
Wiring diagram
P 14/ 14
110 - 127V area
Except UK
110V for UK
Rib
Put Insulated connector
into the area which is
surrounded by Ribs.
rib
rib
Line filter
(if used)
Pass Lead wires of Power
supply cord through Line filter
if necessary.
Wiring of Noise suppressor’s
Lead wires
Guide the Lead wires of Noise suppressor
between ribs.
* Lead wire (white) to Switch
* Lead wire (black) to LED circuit
Holder arm
rib of
Holder arm
Wiring of Field
lead wires
Fix Field lead wire (red) with
Lead wire holders on Switch.
rib
Field lead
wire (white)
Lead wire
holder on
Switch
Lead wire (orange)
of left Brush holder
Wiring of Lead wire (orange)
of left Brush holder and
Field lead wire (white)
Route Lead wire (orange)
of left brush holder by ribs.
Fix field Lead wire (white)
with Lead wire holder and Ribs.
Noise suppressor
Terminal block
TD0101F
Fig. D-6
Wiring of Lead wire (brown or
black) of Power supply cord
Through the route between the following
ribs, guide the above lead wire to Switch.
* ribs for setting Noise suppressor
* ribs for setting Terminal block
Noise suppressor is not
used for some countries.