Makita DJN161 User manual

DJN161
EN Cordless Nibbler INSTRUCTION MANUAL 5
SV Batteridriven
nibblingsmaskin BRUKSANVISNING 10
NO Trådløs nibbler BRUKSANVISNING 15
FI Akkukäyttöinen nakertaja KÄYTTÖOHJE 20
LV Bezvada izciršanas šķēres LIETOŠANAS INSTRUKCIJA 25
LT Belaidės skardos žirklės NAUDOJIMO INSTRUKCIJA 30
ET Juhtmeta lõikur KASUTUSJUHEND 35
RU Аккумуляторные Высечные
Ножницы
РУКОВОДСТВО ПО
ЭКСПЛУАТАЦИИ 40

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5ENGLISH
ENGLISH (Original instructions)
SPECIFICATIONS
Model DJN161
Max. cutting capacities Steel up to 400 N/mm21.6 mm / 16 ga
Steel up to 600 N/mm21.2 mm / 18 ga
Aluminum up to 200 N/mm22.5 mm / 12 ga
Min. cutting radius Outside edge 50 mm
Inside edge 45 mm
Strokes per minute (min-1)1,900
Overall length 313 mm
Net weight 1.9 - 2.3 kg
Rated voltage D.C. 18 V
• Duetoourcontinuingprogramofresearchanddevelopment,thespecicationshereinaresubjecttochange
without notice.
• Specicationsmaydifferfromcountrytocountry.
• Theweightmaydifferdependingontheattachment(s),includingthebatterycartridge.Thelightestandheavi-
estcombination,accordingtoEPTA-Procedure01/2014,areshowninthetable.
Applicable battery cartridge and charger
Batterycartridge BL1815N / BL1820 / BL1820B / BL1830 / BL1830B / BL1840 /
BL1840B / BL1850 / BL1850B / BL1860B
Charger DC18RC/DC18RD/DC18RE/DC18SD/DC18SE/DC18SF
• Someofthebatterycartridgesandchargerslistedabovemaynotbeavailabledependingonyourregionof
residence.
WARNING: Only use the battery cartridges and chargers listed above.Useofanyotherbatterycartridges
andchargersmaycauseinjuryand/orre.
Intended use
The tool is intended for cutting sheet steel and stainless
sheet steel.
Noise
ThetypicalA-weightednoiseleveldeterminedaccord-
ingtoEN62841-2-8:
Sound pressure level (LpA):93dB(A)
Sound power level (LWA):104dB(A)
Uncertainty(K):3dB(A)
NOTE: The declared noise emission value(s) has
beenmeasuredinaccordancewithastandardtest
methodandmaybeusedforcomparingonetoolwith
another.
NOTE: The declared noise emission value(s)
mayalsobeusedinapreliminaryassessmentof
exposure.
WARNING: Wear ear protection.
WARNING: The noise emission during actual
use of the power tool can differ from the declared
value(s) depending on the ways in which the
tool is used especially what kind of workpiece is
processed.
WARNING: Be sure to identify safety mea-
sures to protect the operator that are based on an
estimation of exposure in the actual conditions of
use (taking account of all parts of the operating
cycle such as the times when the tool is switched
off and when it is running idle in addition to the
trigger time).
Vibration
Thevibrationtotalvalue(tri-axialvectorsum)deter-
minedaccordingtoEN62841-2-8:
Workmode:cuttingsheetmetal
Vibrationemission(ah,M):6.5m/s2
Uncertainty(K):1.5m/s2
NOTE:Thedeclaredvibrationtotalvalue(s)hasbeen
measured in accordance with a standard test method
andmaybeusedforcomparingonetoolwithanother.
NOTE:Thedeclaredvibrationtotalvalue(s)mayalso
beusedinapreliminaryassessmentofexposure.

6ENGLISH
WARNING: The vibration emission during actual
use of the power tool can differ from the declared val-
ue(s) depending on the ways in which the tool is used
especially what kind of workpiece is processed.
WARNING: Be sure to identify safety measures
to protect the operator that are based on an estima-
tion of exposure in the actual conditions of use (tak-
ing account of all parts of the operating cycle such
as the times when the tool is switched off and when
it is running idle in addition to the trigger time).
EC Declaration of Conformity
For European countries only
TheECdeclarationofconformityisincludedasAnnexA
to this instruction manual.
General power tool safety warnings
WARNING: Read all safety warnings, instruc-
tions, illustrations and specications provided
with this power tool.Failuretofollowallinstructions
listedbelowmayresultinelectricshock,reand/or
seriousinjury.
Save all warnings and instruc-
tions for future reference.
Theterm"powertool"inthewarningsreferstoyour
mains-operated(corded)powertoolorbattery-operated
(cordless) power tool.
NIBBLER SAFETY WARNINGS
1. Hold the tool rmly.
2. Secure the workpiece rmly.
3. Keep hands away from moving parts.
4.
Edges and chips of the workpiece are sharp.
Wear gloves. It is also recommended that you
put on thickly bottomed shoes to prevent injury.
5. Do not put the tool on the chips of the work-
piece. Otherwise it can cause damage and
trouble on the tool.
6. Do not leave the tool running. Operate the tool
only when hand-held.
7. Always be sure you have a rm footing.
Be sure no one is below when using the tool in
high locations.
8. Do not touch the punch, die or the workpiece
immediately after operation; they may be
extremely hot and could burn your skin.
9. Avoid cutting electrical wires. It can cause
serious accident by electric shock.
SAVE THESE INSTRUCTIONS.
WARNING: DO NOT let comfort or famil-
iarity with product (gained from repeated
use) replace strict adherence to safety
rules for the subject product. MISUSE or
failure to follow the safety rules stated in
this instruction manual may cause serious
personal injury.
Important safety instructions for
battery cartridge
1. Before using battery cartridge, read all instruc-
tions and cautionary markings on (1) battery char-
ger, (2) battery, and (3) product using battery.
2. Do not disassemble battery cartridge.
3. If operating time has become excessively
shorter, stop operating immediately. It may
result in a risk of overheating, possible burns
and even an explosion.
4.
If electrolyte gets into your eyes, rinse them out
with clear water and seek medical attention right
away. It may result in loss of your eyesight.
5. Do not short the battery cartridge:
(1) Do not touch the terminals with any con-
ductive material.
(2) Avoid storing battery cartridge in a con-
tainer with other metal objects such as
nails, coins, etc.
(3) Do not expose battery cartridge to water
or rain.
A battery short can cause a large current
ow, overheating, possible burns and even a
breakdown.
6. Do not store the tool and battery cartridge in
locations where the temperature may reach or
exceed 50 °C (122 °F).
7. Do not incinerate the battery cartridge even if
it is severely damaged or is completely worn
out. The battery cartridge can explode in a re.
8. Be careful not to drop or strike battery.
9. Do not use a damaged battery.
10.
The contained lithium-ion batteries are subject to
the Dangerous Goods Legislation requirements.
Forcommercialtransportse.g.bythirdparties,
forwarding agents, special requirement on pack-
agingandlabelingmustbeobserved.
Forpreparationoftheitembeingshipped,consult-
ing an expert for hazardous material is required.
Pleasealsoobservepossiblymoredetailed
national regulations.
Tape or mask off open contacts and pack up the
batteryinsuchamannerthatitcannotmove
around in the packaging.
11. When disposing the battery cartridge, remove
it from the tool and dispose of it in a safe
place. Follow your local regulations relating to
disposal of battery.
12. Use the batteries only with the products
specied by Makita.Installingthebatteriesto
non-compliantproductsmayresultinare,exces-
siveheat,explosion,orleakofelectrolyte.
13. If the tool is not used for a long period of time,
the battery must be removed from the tool.
SAVE THESE INSTRUCTIONS.
CAUTION: Only use genuine Makita batteries.
Useofnon-genuineMakitabatteries,orbatteriesthat
havebeenaltered,mayresultinthebatterybursting
causingres,personalinjuryanddamage.Itwill
alsovoidtheMakitawarrantyfortheMakitatooland
charger.

7ENGLISH
Tips for maintaining maximum
battery life
1. Charge the battery cartridge before completely dis-
charged. Always stop tool operation and charge the
battery cartridge when you notice less tool power.
2. Never recharge a fully charged battery cartridge.
Overcharging shortens the battery service life.
3. Charge the battery cartridge with room tempera-
ture at 10 °C - 40 °C (50 °F - 104 °F). Let a hot
battery cartridge cool down before charging it.
4. Charge the battery cartridge if you do not use
it for a long period (more than six months).
FUNCTIONAL
DESCRIPTION
CAUTION:
• Alwaysbesurethatthetoolisswitchedoffand
thebatterycartridgeisremovedbeforeadjust-
ing or checking function on the tool.
Installing or removing battery
cartridge
►Fig.1: 1. Button 2. Red indicator 3.Batterycartridge
CAUTION:
• Alwaysswitchoffthetoolbeforeinstallingor
removingofthebatterycartridge.
• Hold the tool and the battery cartridge rmly
when installing or removing battery car-
tridge.Failuretoholdthetoolandthebattery
cartridgermlymaycausethemtoslipoffyour
hands and result in damage to the tool and
batterycartridgeandapersonalinjury.
Toremovethebatterycartridge,slideitfromthetool
whileslidingthebuttononthefrontofthecartridge.
Toinstallthebatterycartridge,alignthetongueonthe
batterycartridgewiththegrooveinthehousingandslip
itintoplace.Insertitallthewayuntilitlocksinplace
withalittleclick.Ifyoucanseetheredindicatoronthe
uppersideofthebutton,itisnotlockedcompletely.
CAUTION:
• Alwaysinstallthebatterycartridgefullyuntilthe
redindicatorcannotbeseen.Ifnot,itmayacci-
dentallyfalloutofthetool,causinginjurytoyou
orsomeonearoundyou.
• Donotinstallthebatterycartridgeforcibly.Ifthe
cartridgedoesnotslideineasily,itisnotbeing
insertedcorrectly.
Battery protection system
Thetoolisequippedwithabatteryprotectionsystem.
Thissystemautomaticallycutsoffpowertothemotorto
extendbatterylife.
Thetoolwillautomaticallystopduringoperationifthe
tooland/orbatteryareplacedunderoneofthefollowing
conditions:
• Overloaded:
The tool is operated in a manner that causes
ittodrawanabnormallyhighcurrent.
In this situation, turn the tool off and stop the
applicationthatcausedthetooltobecome
overloaded. Then turn the tool on to restart.
Ifthetooldoesnotstart,thebatteryisover-
heated.Inthissituation,letthebatterycool
beforeturningthetoolonagain.
• Lowbatteryvoltage:
Theremainingbatterycapacityistoolow
and the tool will not operate. In this situation,
removeandrechargethebattery.
NOTE:Theoverheatprotectionworksonlywitha
batterycartridgewithastarmark.
►Fig.2: 1. Star marking
Indicating the remaining battery
capacity
Only for battery cartridges with the indicator
►Fig.3: 1. Indicator lamps 2.Checkbutton
Pressthecheckbuttononthebatterycartridgetoindi-
catetheremainingbatterycapacity.Theindicatorlamps
light up for a few seconds.
Indicator lamps Remaining
capacity
Lighted Off Blinking
75% to 100%
50% to 75%
25% to 50%
0% to 25%
Charge the
battery.
Thebattery
mayhave
malfunctioned.
NOTE: Depending on the conditions of use and the
ambienttemperature,theindicationmaydifferslightly
fromtheactualcapacity.

8ENGLISH
Changing the die position
►Fig.4: 1. Die holder 2. Lock nut 3. Loosen
4. Wrench
Thedieholderpositioncanbechanged360°.To
change it, proceed as follows.
1. Loosen the lock nut with the wrench provided.
2. Pullthedieholderslightlyandturnittothedesired
position for operation.
3. Tighten the lock nut to secure the die holder in the
desired position.
Therearefourpositivestopsat90°each:0°,90°left
andrightand180°.Topositionthedietoanyofthese
positivestops:
4. Loosen the lock nut with the wrench provided.
5. Pullthedieholderslightlyanddepresslightly
while turning it to the desired position. The die
holder will lock into one of the positive stop posi-
tions as desired.
6. Turnthedieholderslightlytomakesurethatitis
positivelylockedintoposition.
7. Tighten the lock nut to secure the die holder.
Permissible cutting thickness
►Fig.5: 1.Gaugeforcuttingstainless:1.2mm(3/64")
2.Gaugeforcuttingmildsteel:1.6mm
(1/16") 3. Notch
Thethicknessofmaterialtobecutdependsuponthe
tensile strength of the material itself. The groove on
thedieholderactsasathicknessgaugeforallowable
cuttingthickness.Donotattempttocutanymaterial
whichwillnottintothisgroove.
Cutting line
Thenotchinthedieholderindicatesyourcuttingline.
Its width is equal to the cutting width. Align the notch to
the cutting line on the workpiece when cutting.
Switch action
►Fig.6: 1. Slide switch
CAUTION:
• Beforeinsertingthebatterycartridgeintothe
tool,alwayschecktoseethattheslideswitch
actuatesproperlyandreturnstothe"OFF"
position when the rear of the slide switch is
depressed.
• Switchcanbelockedin"ON"positionforease
ofoperatorcomfortduringextendeduse.Apply
caution when locking tool in "ON" position and
maintainrmgraspontool.
To start the tool, slide the slide switch toward the "I
(ON)"position.Forcontinuousoperation,pressthe
front of the slide switch to lock it.
To stop the tool, press the rear of the slide switch, then
slideittowardthe"O(OFF)"position.
Indication lamp with multi function
►Fig.7: 1. Indicating lamp
Indication lamps are located in two positions.
— Battery cartridge replacing signal
— Whenthebatterypowerisalmostusedup
during operation, the red lamp lights up and
thetoolstopsimmediately.Replacethe
batterywithfullychargedonewhenthered
lamp lights up.
— Accidental re-start preventive function
— Evenifthebatterycartridgeisinsertedon
the tool with the slide switch in the "I (ON)"
position, the tool does not start. At this time,
thelampickersslowlyandthisshowsthat
the accidental re-start preventive function is
at work.
— Tostartthetool,rstslidetheslideswitch
towardthe"O(OFF)"positionandthenslide
it toward the "I (ON)" position.
ASSEMBLY
CAUTION:
• Alwaysbesurethatthetoolisswitchedoffand
thebatterycartridgeisremovedbeforecarrying
outanyworkonthetool.
Removing or installing the punch
and die
►Fig.8: 1. Die holder 2. Die 3. Bolts 4. Hex wrench
Alwaysreplacethepunchanddieasaset.Toremove
the punch and die, loosen the lock nut with the wrench.
Remove the die holder from the tool. Use the hex
wrenchtoloosentheboltswhichsecurethedie.
Remove the die from the die holder.
Use the hex wrench to loosen the screw which secures
thepunch.Pullthepunchoutofthepunchholder.
►Fig.9: 1.Punch2.Punchholder3. Screw 4. Hex
wrench 5. Loosen 6. Tighten
To install the punch and die, insert the punch into the
punch holder so that the notch in the punch faces
toward the screw. Tighten the screw to secure the
punch.Installthedieonthedieholder.Tightenthebolts
to secure the die.
►Fig.10: 1.Punch2. Notch
Then install the die holder on the tool so that the punch
is inserted through the hole in the die holder. Tighten
the lock nut to secure the die holder. After replacing the
punchanddie,lubricatethemwithmachineoilandrun
the tool for a while.
►Fig.11: 1. Bolts 2. Die 3.Punch4. Die holder

9ENGLISH
OPERATION
Pre-lubrication
Coat the cutting line with machine oil to increase the
punchanddieservicelife.Thisisparticularlyimportant
when cutting aluminum.
Cutting method
►Fig.12
Hold the tool so that the cutting head is at a right angle
(90°)totheworkpiecebeingcut.Movethetoolgentlyin
the cutting direction.
Cutouts
►Fig.13
Cutoutscanbedonebyrstopeningaroundhole
over21mmindiameterwhichthecuttingheadcanbe
inserted into.
Cutting the corrugated or
trapezoidal sheet metals
►Fig.14: 1.Fromthetopview2. Cutting at an
angle to grooves 3. Cutting perpendic-
ular to grooves 4.Fromthesideview
5. Corrugated or trapezoidal sheet metal
Set the die position so that the die faces the cutting
direction either when cutting at an angle or perpen-
dicular go grooves in corrugated or trapezoidal sheet
metals.
►Fig.15: 1.Fromthesideview2. Cutting head
shouldbeatarightangle(90°)tocutting
surface.
Alwaysholdthetoolbodyparalleltothegrooveswith
thecuttingheadatarightangle(90°)tothecutting
surfaceasshowninthegure.
MAINTENANCE
CAUTION:
• Alwaysbesurethatthetoolisswitchedoffand
thebatterycartridgeisremovedbeforeattempt-
ing to perform inspection or maintenance.
• Neverusegasoline,benzine,thinner,alcohol
or the like. Discoloration, deformation or cracks
mayresult.
Replacing carbon brushes
►Fig.16: 1. Limit mark
Removeandcheckthecarbonbrushesregularly.
Replacewhentheyweardowntothelimitmark.Keep
thecarbonbrushescleanandfreetoslipintheholders.
Bothcarbonbrushesshouldbereplacedatthesame
time.Useonlyidenticalcarbonbrushes.
Insertthetopendofslottedbitscrewdriverintothe
notchinthetoolandremovetheholdercapcoverby
lifting it up.
►Fig.17: 1. Holder cap cover 2. Notch 3. Screwdriver
Useascrewdrivertoremovethebrushholdercaps.
Takeouttheworncarbonbrushes,insertthenewones
andsecurethebrushholdercaps.
►Fig.18: 1. Brush holder cap 2. Screwdriver
Reinstall the holder cap cover on the tool.
TomaintainproductSAFETYandRELIABILITY,repairs,
anyothermaintenanceoradjustmentshouldbeper-
formedbyMakitaAuthorizedServiceCenters,always
using Makita replacement parts.
OPTIONAL
ACCESSORIES
CAUTION:
• These accessories or attachments are recom-
mendedforusewithyourMakitatoolspecied
inthismanual.Theuseofanyotheraccessories
orattachmentsmightpresentariskofinjuryto
persons.Onlyuseaccessoryorattachmentfor
its stated purpose.
Ifyouneedanyassistanceformoredetailsregard-
ingtheseaccessories,askyourlocalMakitaService
Center.
• Die
• Punch
• Hex wrench
• Wrench 32
• Makitagenuinebatteryandcharger
NOTE:
• Someitemsinthelistmaybeincludedinthe
toolpackageasstandardaccessories.They
maydifferfromcountrytocountry.

10 SVENSKA
SVENSKA (Originalinstruktioner)
SPECIFIKATIONER
Modell DJN161
Max. sågkapacitet Stål upp till 400 N/mm21,6 mm / 16 ga
Stål upp till 600 N/mm21,2 mm / 18 ga
Aluminium upp till 200 N/mm22,5 mm / 12 ga
Min. skärradie Ytterkant 50 mm
Innerkant 45 mm
Slag per minut (min-1)1 900
Längd 313 mm
Vikt 1,9 - 2,3 kg
Märkspänning 18 V likström
• Pågrundavvårtpågåendeprogramförforskningochutvecklingkandessaspecikationerändrasutanföregå-
ende meddelande.
• Specikationerkanvarieramellanolikaländer.
• Viktenkanvarieraberoendepåtillbehören,inklusivebatterikassett.Denlättasteochdentyngstakombinatio-
nenenligtEPTA-procedur01/2014visasitabellen.
Tillgänglig batterikassett och laddare
Batterikassett BL1815N / BL1820 / BL1820B / BL1830 / BL1830B / BL1840 /
BL1840B / BL1850 / BL1850B / BL1860B
Laddare DC18RC/DC18RD/DC18RE/DC18SD/DC18SE/DC18SF
• Vissaavbatterikassetternaochladdarnapålistanovankanskeintennstillgängligaidinregion.
VARNING: Använd endast batterikassetter och laddare från listan ovan.Användningavandrabatterikas-
setterochladdarekanorsakapersonskadaoch/ellerbrand.
Avsedd användning
Verktygetäravsettförskärningiolegeratstålochrostfri
stålplåt.
Buller
DennormalabullernivånförA-belastningärbestämd
enligtEN62841-2-8:
Ljudtrycksnivå(LpA):93dB(A)
Ljudeffektnivå(LWA):104dB(A)
Mättolerans(K):3dB(A)
OBS:Detdeklareradebullervärdetharuppmättsi
enlighet med standardtestmetoden och kan användas
förjämförandetavenmaskinmedenannan.
OBS:Detdeklareradebulleremissionsvärdetkan
ocksåanvändasienpreliminärbedömningavexpo-
neringförvibration.
VARNING: Använd hörselskydd.
VARNING: Bulleremissionen under faktisk
användning av maskinen kan skilja sig från det
deklarerade värdet, beroende på hur maskinen
används och särskilt vilken typ av arbetsstycke
som behandlas.
VARNING: Var noga med att identiera säker-
hetsåtgärder för att skydda användaren, vilka är
grundade på en uppskattning av graden av expo-
nering för vibrationer under de faktiska använd-
ningsförhållandena, (ta, förutom avtryckartiden,
med alla delar av användarcykeln i beräkningen,
som till exempel tiden då maskinen är avstängd
och när den går på tomgång).
Vibration
Dettotalavibrationsvärdet(treaxladvektorsumma)
bestämtenligtEN62841-2-8:
Arbetsläge:sågningavmetallplåt
Vibrationsemission(ah,M):6,5m/s2
Mättolerans(K):1,5m/s2
OBS: Detdeklareradetotalavibrationsvärdethar
uppmätts i enlighet med standardtestmetoden och kan
användasförjämförandetavenmaskinmedenannan.
OBS: Detdeklareradetotalavibrationsvärdetkanocksåanvän-
dasienpreliminärbedömningavexponeringförvibration.