Makita HR4003C User manual
INSTRUCTION MANUAL
Rotary Hammer
HR4003C
HR4013C
HR5202C
HR5212C
ENGLISH: Original instructions
DOUBLE INSULATION
Read before use.
2ENGLISH
SPECIFICATIONS
Model HR4003C HR4013C HR5202C HR5212C
Capacities Carbide-tipped bit 40 mm 52 mm
Core bit 105 mm 160 mm
No load speed (min-1)250 - 500 150 - 310
Blows per minute 1,450 - 2,900 1,100 - 2,250
Overall length 479 mm 599 mm
Net weight 6.2 kg 6.8 kg 10.9 kg 11.9 kg
Safety class /II
-
out notice.
Symbols
The following show the symbols used for the equip-
ment. Be sure that you understand their meaning before
use.
Read instruction manual.
DOUBLE INSULATION
Only for EU countries
Do not dispose of electric equipment
together with household waste material!
In observance of the European Directive,
Equipment and its implementation in
accordance with national law, electric
equipment that have reached the end of
their life must be collected separately and
returned to an environmentally compatible
recycling facility.
Intended use
The tool is intended for hammer drilling in brick, con-
crete and stone as well as for chiselling work.
Power supply
The tool should be connected only to a power supply of
the same voltage as indicated on the nameplate, and
can only be operated on single-phase AC supply. They
are double-insulated and can, therefore, also be used
from sockets without earth wire.
Noise
The typical A-weighted noise level determined accord-
ing to EN60745:
Model HR4003C, HR4013C
Sound pressure level (LpA) : 92 dB (A)
Sound power level (L) : 103 dB (A)
Uncertainty (K) : 3 dB (A)
Model HR5202C
Sound pressure level (LpA) : 99 dB (A)
Sound power level (L) : 110 dB (A)
Uncertainty (K) : 3 dB (A)
Model HR5212C
Sound pressure level (LpA) : 98 dB (A)
Sound power level (L) : 109 dB (A)
Uncertainty (K) : 3 dB (A)
Wear ear protection
Vibration
The vibration total value (tri-axial vector sum) deter-
mined according to EN60745:
Model HR4003C
Vibration emission (ah,CHeq) : 9.0 m/s2
Uncertainty (K) : 1.5 m/s2
Vibration emission (ah,CHeq) : 9.0 m/s2
Uncertainty (K) : 1.5 m/s2
Vibration emission (ah,HD) : 10.0 m/s2
Uncertainty (K) : 1.5 m/s2
Model HR4013C
Vibration emission (ah,CHeq) : 4.5 m/s2
Uncertainty (K) : 1.5 m/s2
Vibration emission (ah,CHeq) : 4.5 m/s2
Uncertainty (K) : 1.5 m/s2
Vibration emission (ah,HD) : 5.0 m/s2
Uncertainty (K) : 1.5 m/s2
Model HR5202C
Vibration emission (ah,CHeq) : 10.5 m/s2
Uncertainty (K) : 1.5 m/s2
Vibration emission (ah,CHeq) : 10.5 m/s2
Uncertainty (K) : 1.5 m/s2
Vibration emission (ah,HD) : 17.0 m/s2
Uncertainty (K) : 1.5 m/s2
Model HR5212C
Vibration emission (ah,CHeq) : 7.0 m/s2
Uncertainty (K) : 1.5 m/s2
Vibration emission (ah,CHeq) : 8.0 m/s2
Uncertainty (K) : 1.5 m/s2
Vibration emission (ah,HD) : 9.0 m/s2
Uncertainty (K) : 1.5 m/s2
3ENGLISH
NOTE:
The declared vibration emission value has been
measured in accordance with the standard test method
and may be used for comparing one tool with another.
NOTE:
The declared vibration emission value may
also be used in a preliminary assessment of exposure.
WARNING: The vibration emission during actual
use of the power tool can differ from the declared
emission value depending on the ways in which the
tool is used.
WARNING: Be sure to identify safety measures
to protect the operator that are based on an estima-
tion of exposure in the actual conditions of use (taking
account of all parts of the operating cycle such as
the times when the tool is switched off and when it is
running idle in addition to the trigger time).
For European countries only
EC Declaration of Conformity
Makita declares that the following Machine(s):
Designation of Machine:
Rotary Hammer
Model No./ Type: HR4003C, HR4013C, HR5202C,
HR5212C
Conforms to the following European Directives:
2006/42/EC
They are manufactured in accordance with the following
standard or standardized documents:
EN60745
available from:
Makita, Jan-Baptist Vinkstraat 2, 3070, Belgium
22.10.2013
Yasushi Fukaya
Director
Makita, Jan-Baptist Vinkstraat 2, 3070, Belgium
General Power Tool Safety Warnings
WARNING Read all safety warnings and all
instructions. Failure to follow the warnings and instruc-
Save all warnings and instruc-
tions for future reference.
The term "power tool" in the warnings refers to your
mains-operated (corded) power tool or battery-operated
(cordless) power tool.
Work area safety
1. Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
2. Do not operate power tools in explosive atmo-
liquids, gases or dust.
which may ignite the dust or fumes.
3. Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
Electrical safety
4. Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools.
reduce risk of electric shock.
5. Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of elec-
tric shock if your body is earthed or grounded.
6. Do not expose power tools to rain or wet con-
ditions.
the risk of electric shock.
7. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges
or moving parts. Damaged or entangled cords
increase the risk of electric shock.
8. When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk of
electric shock.
9. If operating a power tool in a damp location
is unavoidable, use a residual current device
(RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
10. Use of power supply via a RCD with a rated
residual current of 30 mA or less is always
recommended.
Personal safety
11. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
-
ication. A moment of inattention while operating
12. Use personal protective equipment. Always
wear eye protection.
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
13. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking
up or carrying the tool. Carrying power tools with
that have the switch on invites accidents.
14. Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
15. Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
16. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing, and gloves
away from moving parts.-
lery or long hair can be caught in moving parts.
17. If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
4ENGLISH
Power tool use and care
18. Do not force the power tool. Use the correct
power tool for your application. The correct
rate for which it was designed.
19. Do not use the power tool if the switch does
not turn it on and off. Any power tool that cannot
be controlled with the switch is dangerous and
must be repaired.
20. Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such pre-
ventive safety measures reduce the risk of starting
the power tool accidentally.
21. Store idle power tools out of the reach of chil-
dren and do not allow persons unfamiliar with
the power tool or these instructions to operate
the power tool.
hands of untrained users.
22. Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the
power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
23. Keep cutting tools sharp and clean.
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
24. Use the power tool, accessories and tool bits
etc. in accordance with these instructions, tak-
ing into account the working conditions and
the work to be performed. Use of the power tool
for operations different from those intended could
result in a hazardous situation.
Service
25.
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
26. Follow instruction for lubricating and chang-
ing accessories.
27. Keep handles dry, clean and free from oil and
grease.
ROTARY HAMMER SAFETY
WARNINGS
1. Wear ear protectors. Exposure to noise can
cause hearing loss.
2. Use auxiliary handle(s), if supplied with the
tool.
3. Hold power tool by insulated gripping sur-
faces, when performing an operation where
the cutting accessory may contact hidden wir-
ing or its own cord. Cutting accessory contacting
a "live" wire may make exposed metal parts of the
power tool "live" and could give the operator an
electric shock.
4. Wear a hard hat (safety helmet), safety glasses
and/or face shield. Ordinary eye or sun glasses
are NOT safety glasses. It is also highly recom-
mended that you wear a dust mask and thickly
padded gloves.
5. Be sure the bit is secured in place before
operation.
6. Under normal operation, the tool is designed
to produce vibration. The screws can come
loose easily, causing a breakdown or accident.
Check tightness of screws carefully before
operation.
7. In cold weather or when the tool has not been
used for a long time, let the tool warm up for
a while by operating it under no load. This
will loosen up the lubrication. Without proper
8.
Be sure no one is below when using the tool in
high locations.
9.
10. Keep hands away from moving parts.
11. Do not leave the tool running. Operate the tool
only when hand-held.
12. Do not point the tool at any one in the area
injure someone seriously.
13. Do not touch the bit or parts close to the bit
immediately after operation; they may be
extremely hot and could burn your skin.
14. Some material contains chemicals which may
be toxic. Take caution to prevent dust inhala-
tion and skin contact. Follow material supplier
safety data.
SAVE THESE INSTRUCTIONS.
WARNING: DO NOT let comfort or famil-
iarity with product (gained from repeated
use) replace strict adherence to safety
rules for the subject product. MISUSE or
failure to follow the safety rules stated in
this instruction manual may cause serious
personal injury.
5ENGLISH
FUNCTIONAL
DESCRIPTION
CAUTION:
Always be sure that the tool is switched off and unplugged
Switch action
CAUTION:
that the switch trigger actuates properly and
returns to the "OFF" position when released.
Switch trigger
This switch functions when setting the tool in symbol
and symbol modes.
1
1. Switch trigger
To start the tool, simply pull the switch trigger. Release
the switch trigger to stop.
Switch button
This switch functions when setting the tool in symbol mode.
1
1. Switch button
symbol mode, the switch
To start the tool, press the switch button. The switch
light turns in green.
To stop the tool, press the switch button again.
Speed change
1
1.
(lowest speed) to 5 (full speed).
Refer to the table below for the relationship between the
-
tions/blows per minute.
For Model HR4003C, HR4013C
Number on
adjusting dial
Revolutions per
minute Blows per minute
5 500 2,900
4 470 2,700
3 380 2,150
2 290 1,650
1 250 1,450
For Model HR5202C, HR5212C
Number on
adjusting dial
Revolutions per
minute Blows per minute
5310 2,250
4 290 2,100
3 230 1,700
2180 1,300
1 150 1,100
For model HR4013C, HR5212C only
NOTE:
than those on load in order to reduce vibration
under no load, but this does not show trouble.
Once operation starts with a bit against con-
crete, blows per minute increase and get to the
-
the tool may not have this function even with the
motor rotating.
CAUTION:
speeds for a long time, the motor may get over-
loaded, resulting in tool malfunction.
far as 5 and back to 1. Do not force it past 5 or
work.
6ENGLISH
Selecting the action mode
CAUTION:
running. The tool will be damaged.
-
anism, be sure that the change lever is always
positively located in one of the action mode
positions.
Hammer drilling mode
1
2
1. Change lever 2.
For drilling in concrete, masonry, etc., rotate the change
lever to the symbol. Use a tungsten-carbide tipped
bit.
Hammering mode (Switch trigger
mode)
1
2
1. Change lever 2.
For chipping, scaling or demolition operations, rotate
the change lever to the symbol. Use a bull point, cold
chisel, scaling chisel, etc.
Hammering mode (Switch button
mode)
2
1
1. Change lever 2.
For continuous chipping, scaling or demolition opera-
tions, rotate the change lever to the symbol.
1
1. Switch button
Use a bull point, cold chisel, scaling chisel, etc.
NOTE:
symbol mode, the
switch trigger does not work but only the switch
button works.
Torque limiter
The torque limiter actuates when torque reaches a cer-
tain level. The motor disengages from the output shaft.
CAUTION:
off the tool immediately. This helps to prevent
premature wear of the tool.
7ENGLISH
Indicator lamp
1
2
1.2. Service
indicator lamp (red)
The green power-ON indicator lamp lights up when the
tool is plugged in. If the indicator lamp does not light up,
the mains cord or the controller may be defective.
start even the tool is switched on, the carbon brushes
may be worn out, or the controller, the motor or the ON/
OFF switch may be defective.
If above symptoms occur, stop using the tool immedi-
ately and ask your local service center.
The red service indicator lamp lights up when the car-
bon brushes are nearly worn out to indicate that the tool
needs servicing. After some period of use, the motor
automatically shuts off.
ASSEMBLY
CAUTION:
unplugged before carrying out any work on the
tool.
Side handle
CAUTION:
or demolishing. Do not use it when drilling in
concrete, masonry, etc. The tool cannot be held
properly with this side handle when drilling.
1
2
1. Side handle 2. Clamp nut
The side handle can be swung 360° on the vertical and secured at
any desired position. It also secures at eight different positions back
and forth on the horizontal. Just loosen the clamp nut to swing the
side handle to a desired position. Then tighten the clamp nut securely.
Side grip
CAUTION:
safety when drilling in concrete, masonry, etc.
1
1. Side grip
The side grip swings around to either side, allowing
easy handling of the tool in any position. Loosen the
side grip by turning it counterclockwise, swing it to the
desired position and then tighten it by turning clockwise.
Installing or removing the bit
2
1
1. Bit shank 2. Bit grease
8ENGLISH
Clean the bit shank and apply bit grease before installing the bit.
1
2
1. Bit 2. Release cover
Insert the bit into the tool. Turn the bit and push it in until it engages.
release cover down a couple of times. Then insert the
bit again. Turn the bit and push it in until it engages.
After installing, always make sure that the bit is securely
held in place by trying to pull it out.
1
2
1. Bit 2. Release cover
To remove the bit, pull the release cover down all the
way and pull the bit out.
Bit angle (when chipping, scaling or
demolishing)
1
2
1. Change lever 2.
The bit can be secured at 24 different angles. To
change the bit angle, rotate the change lever so that
the pointer points to the symbol. Turn the bit to the
desired angle.
1
2
1. Change lever 2.
Rotate the change lever so that the pointer points to
the symbol. Then make sure that the bit is securely
held in place by turning it slightly.
Depth gauge
1
2
1. Depth gauge 2. Lock button
The depth gauge is convenient for drilling holes of
uniform depth.
gauge into the hex hole.
Make sure the toothed side of the depth gauge faces
the marking.
the lock button to lock the depth gauge.
9ENGLISH
NOTE:
where the depth gauge strikes against the gear
housing/motor housing.
OPERATION
CAUTION:
Hammer drilling operation
Set the change lever to the symbol.
pull the switch trigger.
Do not force the tool. Light pressure gives best results.
Keep the tool in position and prevent it from slipping
away from the hole.
Do not apply more pressure when the hole becomes
clogged with chips or particles. Instead, run the tool at
an idle, then remove the bit partially from the hole. By
repeating this several times, the hole will be cleaned out
and you can continue drilling operation.
CAUTION:
force exerted on the tool/bit at the time of hole
break-through, when the hole becomes clogged
with chips and particles, or when striking rein-
forcing rods embedded in the concrete. Always
hold the tool by both side grip and switch handle
during operations, and maintain good balance
and safe footing. Failure to do so may result
in the loss of control of the tool and potentially
Blow-out bulb (optional accessory)
1
1. Blow-out bulb
After drilling the hole, use the blow-out bulb to clean the
dust out of the hole.
Chipping/Scaling/Demolition
Set the change lever to the or symbol.
and apply slight pressure on the tool so that the tool
MAINTENANCE
CAUTION:
unplugged before attempting to perform inspec-
tion or maintenance.
or the like. Discoloration, deformation or cracks
may result.
Lubrication
CAUTION:
Authorized Service Centers only.
10 ENGLISH
This tool requires no hourly or daily lubrication because
it has a grease-packed lubrication system. It should be
relubricated regularly. Send the complete tool to Makita
Authorized or Factory Service Center for this lubrication
service.
To maintain product SAFETY and RELIABILITY, repairs,
-
formed by Makita Authorized Service Centers, always
using Makita replacement parts.
OPTIONAL
ACCESSORIES
CAUTION:
-
in this manual. The use of any other accessories
persons. Only use accessory or attachment for
its stated purpose.
If you need any assistance for more details regard-
ing these accessories, ask your local Makita Service
Center.
NOTE:
tool package as standard accessories. They
may differ from country to country.
11
w w w . m a k i t a . c o m
M a k i t a E u r o p e N . V .
M a k i t a C o r p o r a t i o n 3-11-8, Sumiyoshi-cho,
Anjo, Aichi 446-8502 Japan
Jan-Baptist Vinkstraat 2,
3070 Kortenberg, Belgium
885355A228
EN
20170128
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