Makita 9000BL User manual

I-
No load speed
IRPMl
6,000
\
Overall length Net weight Spindle thread
518 - 11 UNC 450 mm I1 7-314") 5.5 kg (12.1 Ibs)
Sander
MODEL 9000BL
INSTRUCTION MANUAL
DOUBLE
INSULATION
SPECIFICATIONS
~
* Manufacturer reserves the right to change specificattons without notice.
Note Specifications may differ from country to country.
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IMPORTANT
SAFETY INSTRUCTIONS
(For All Tools)
WARNING:
WHEN USING ELECTRIC TOOLS, BASIC SAFE-
REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, AND PER-
TY PRECAUTIONS SHOULD ALWAYS
BE FOLLOWED TO
SONAL INJURY, INCLUDING THE FOLLOWING:
READ ALL INSTRUCTIONS.
1. KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.
2. CONSIDER WORK AREA ENVIRONMENT. Don't use power tools in damp
or wet locations. Keep work area well lit. Don't expose power tools to rain.
Don't use tool
in presence of flammable liquids or gases.
3. KEEP CHILDRENAWAY. All visitors should be kept away from work area.
Don't let visitors contact tool or extension cord.
4. STORE IDLETOOLS. When not in use, tools should bestored in dry, andhigh
or locked-up place
- out of reach of children.
5. DON'T FORCETOOL. It willdothejob better and safer attheratefor which
it was intended.
6. USE RIGHT TOOL. Don't force small tool or attachment to do the job of a
heavy-duty tool. Don't use tool for purpose not intended.
7. DRESS PROPERLY. Don't wear looseclothing orjewelry. They can becaught
in moving parts. Rubber gloves and non-skid footwear are recommended
whenworking outdoors. Wear protective hair covering tocontain long hair.
8. USE SAFETY GLASSES. Also use face or dust mask if cutting operation is
dusty.
9. DON'T ABUSE CORD. Never carry tool by cord or yank it todisconnect from
receptacle. Keep cord from heat, oil, and sharp edges.
IO. SECURE WORK. Use clamps or a vise to hold work. It's safer than using
your hand and
it frees both hands to operate tool.
11. DON'T OVERREACH. Keep proper footing and balance at all times.
12. MAINTAIN TOOLS WITH CARE. Keeptools sharp and clean for better and
safer performance. Follow instructions for lubricating and changing acces-
sories. Inspecttoolcords periodicallyandifdamaged, have repairedbyautho-
rized service facility. Inspect extension cords periodically and replace if
damaged. Keep handles dry, clean, and free from
oil and grease.
13. DISCONNECTTOOLS. Whennot in use, beforeservicing, and when chang-
ing accessories, such
as blades, bits, cutters.
2
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14. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
seethat keysandadjusting wrenches are removed fromtool before turning
it on.
15. AVOID UNINTENTIONALSTARTING. Don't carry plugged-intool with finger
on switch.
Be sure switch is OFF when plugging in.
16. OUTDOOR USEEXTENSIONCORDS. Whentoolis usedoutdoors, use only
extension cords intended for use outdoors and
so marked.
tool when you are tired.
18. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other
part that is damaged should be carefully checked to determine that
it will
operate properly and performitsintended function. Check for alignment of
movingparts, bindingof movingparts, breakageof parts, mounting, and any
other conditions that may affect its operation.
A guard or other part that
is damaged should be properly repaired or replaced by an authorized serv-
ice center unless otherwise indicatedelsewhere inthis instruction manual.
Have defective switches replaced by authorized service center. Don't use
tool
if switch does not turn it on and off.
19. GUARD AGAINST ELECTRIC SHOCK. Prevent body contact with grounded
surfaces. For example; pipes, radiators, ranges, refrigerator enclosures.
20. REPLACEMENTPARTS.When servicing, useonly identicalreplacementparts.
17. STAY ALERT. Watch what you are doing, use commonsense. Don't operate
VOLTAGE WARNING: Before connectingthe tooltoa power source (receptacle,
outlet, etc.) be sure the voltage supplied is the same as that specified on the
nameplate of the tool. A power source withvoltage greater than that specified
for the tool can result inSERIOUS INJURY to the user
- as well as damage to
the tool. If indoubt, DO NOT PLUG IN THE TOOL. Using a power source with
voltage less than the nameplate rating is harmful to the motor.
3
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ADDITIONAL SAFETY RULES FOR SANDER
1. Check the backing pad carefully for cracks, damage or deformity before
2. Hold the tool firmly.
3. Keep hands away from rotating parts.
4. Make sure abrasive disc is not contacting the workpiece before the switch
5. Do not leave the tool running. Operate the tool only when hand-held.
6. Donottouchthe workpiece immediately after operation: it may beextremely
operation. Replace cracked, damaged or deformed pad immediately.
is turned on.
hot and could burn your skin.
ADDITIONAL SAFETY RULES FOR GRINDER
1. Keep guards in place.
2. Useonly wheels havingamaximumoperatingspeedatleastas highas “No
Load RPM” marked onthe tool’s nameplate.When usingdepressedcenter
wheels, be sure to use only fiberglass-reinforced wheels.
3. Check the wheel carefully for cracks or damage before operation. Replace
cracked or damaged wheel immediately.
4. Use only flanges specified for this tool.
5. Be careful not to damage the spindle, the flange (especially the installing
surface) or the lock nut. Damage to these parts could result
in wheel
breakage.
6. Hold the tool firmly.
7. Keep hands away from rotating parts.
8. Make sure the wheel is not contacting the workpiece beforethe switch is
turned on.
9. Before using the tool on an actual workpiece, let it run for a while. Watch
for vibration or wobbling that could indicate poor installation or a poorly
balanced wheel.
IO. Use the specified surface of the wheel to perform the grinding.
11. Watch out for flying sparks. Holdthe tool so that sparks fly away from you
12. Do not leave the tool running. Operate the tool only when hand-held.
13. Donottouchthe workpiece immediately afteroperation: it may beextremely
and other persons or flammable materials.
hot and could burn your skin.
SAVE THESE INSTRUCTIONS.
4
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Installingside grip (auxiliary handle)
Screw the side grip on the tool securely.
The
side grip can be installed oneither side
of the tool, whichever is convenient.
Installingor removing abrasive disc
CAUTION
:
Always be sure that the tool is switched off and unpluggedbefore installing or removing
the disc.
NOTE
:
Use sander accessoriesspecified in this manual. These must be purchased by separate.
Mount the rubber pad onto the spindle. Fit
the disc on over the rubber pad and screw
the lock nutonto the spindle.
Abrasive disc
To removethe disc, follow the installation procedure in reverse
5
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Switchaction
To start the tool, simply pull the trigger.
Release the trigger to stop. Forcontinuous
operation, pull the trigger and then push in
the lock button.
To stopthe tool from the
locked position, pull the trigger fully, then
release
it.
CAUTION :
Before plugging in the tool, always check to see that the trigger switch actuates properly
and returnsto the
"OFF" positionwhen released.
Operation
Hold the tool firmly. Turn the tool on and
then apply the abrasive disc to the work-
piece. Ingeneral, keep the abrasive disc
at
an angle of about 15' to the workpiece
surface. Apply slight pressure only. Exces-
sive pressure will result in poor perform-
ance and premature wear to the abrasive
disc.
6
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IF USED AS A GRINDER
NOTE:
Use grinder accessories specified inthis manual.These must be purchasedby separate.
WARNING:
Always use guard assembly or accessory kit, noted below, for type 27 depressed center
wheel.
Guardassembly Guardaccessory kit
Part
No. 191214-3. . . For 180mm (7")
Part No. 191215-1 . . . For 230 mm (9") Part No. 191228-2
. . . For 180mm (7")
Part No. 191231-3 . . . For 230 mm (9")
Installingor removingdepressed center wheel
CAUTION
:
Always be sure that the tool is switched off and unplugged beforeinstallingor removing
the wheel.
Mount the inner flange onto the spindle.
Fit the wheel on over the inner flange and
screw the lock nut onto the spindle.
Inner flange
To tighten the lock nut, press the shaft
lock firmly
so that the spindle cannot re-
volve, then use the lock nut wrench and
securely tightenclockwise.
To remove the wheel, follow the installationprocedure in reverse.
7
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Operation I
Hold the tool firmly. Turn the tool on and
then apply the wheel or disc to the work-
piece.
In general, keep the edge of the wheel or
disc
at an angle of about 15" to the work-
piecesurface.
During the break-in period with
a new
wheel, do not work the grinder in the
B
direction or it will cut into theworkpiece.
Once the edge of the wheel has been
rounded off by use, the wheel may be
worked inboth A and
B directions.
WARNING:
It should never be necessary to force the tool. The weight of the tool applies adequate
pressure. Forcingand excessive pressurecouldcause dangerouswheel breakage.
0 Continued use of a worn-out wheel may result in wheel explosionand serious personal
injury. Depressed center wheel should not be used after
it has been worn down to
11 5 mm (4-1/2") in diameter. Use of the wheel after this point is unsafe and it should
be removedfrom service and rendered unusable by intentional destruction.
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MAINTENANCE
CAUTION :
Always be sure that the tool is switched off and unpluggedbefore attempting toperform
inspectionor maintenance.
Replacing carbon brushes
Remove and check the carbon brushes
regularly. Replace when they wear down
to the limitmark. Keep the carbon brushes
clean and free to slip in the holders. Both
carbon brushes should be replaced
at the
Limit mark
same time. Use only identical carbon
brushes.
Use
a screwdriver to remove the brush
holder caps. Take out the worn carbon
brushes, insert the new ones and secure
the brush holder caps.
To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or
adjustment should be performed by Makita Authorized
or Factory Service Centers,
always using Makitareplacementparts.
9
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ACCESSORIES
CAUTION :
These accessories or attachments are recommended for use with your Makita tool specified in this
manual. The
use of any other accessories or attachments might present a risk of injury to persons. The
accessories or attachments should
be used only in the proper and intended manner.
Part No.
0 Rubber pad
170 mm (6-3/4")
Part No. 743012-7
Sme
@ Abrasive disc (5per pkg)
742071-A-5
@ Guard assembly
80
@ Inner flange 89
(fordepressedcenter wheel)
Part NO. 224111-9
Part No. Diameter 1")
742067-A-5
742069-A-5
742089-A-
5
742070-A-5 50
180 (7")
@ Lock nut48
(for abrasive discs)
Part No. 224517-1
10
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@ (A) Depressed center wheel (1 per pkg)
Part No.
Grit Size
74141 3-3
(B) Makita zirconate (5per pkg)
180 mm x 6mm x 22 mm
17" w 1 id'' v 71n1,1
24
741421-4
@ Wire cup brush
230mmx 6mmx22 mm
(9" x 114" x 718")
24
0 Flexible grinding wheel
(10 per pkg)
24
741313-7A
Part
No. I Grit Sire lmm)
180 mm x 6 mm x 22 mm
(7" x 1/4' x 7/8")
(C) Best edge (5 per pkg)
Part No.
0 Lock nutwrench 28
Part No. 782412-6
Grit Sue
24 741413-6A
0 Lock nut 45
(for depressed center wheel)
Part
No. 224512-1
180 mm x 3mm x 22 mm
(7" x 1/8" x 7/8"1
@I Urethane washer 14
Part No. 261039-0
191228-2
0 Grip 37
Part No. 273480-5
7"
0 Accessory kit
Includes:
Guard assembly, Inner flange,
Depressedcenter wheels,
Lock nut, Lock nut wrench.
When usingwire brush, mount urethane
washer 14 tothe spindle.
It will make it
easier to removewire brush.
11
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Jan.-26-'90 US
SANDER
Model 9000BL
Note:The switch and other part configurations
may differ from country to country.
12
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MODEL 9OOOBL Jan.-26-'90 US
MACHINE
1
2
3
4
5
6
7
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
'i:M $FD DESCRIPTION
MACHINE
2 Pan Head Screw M6x16 IWith Washer) 31 1
1 Tool Rest 32 1
4 Pan Head Screw M5x25 IWith Washer) 33 1
1
1 Shaft Lock
Pin 6 34 1
1 Compression Spring 7
35 1
1
Gear Housing 36 1
1
Ball Bearing 629LB 37 1
1 Flat Washer
9 38 1
1 Shall Lock Bush 39 2
1 Retaining Ring 5-17 40 2
1 Spiral Bevel Gear 58 41 2
3 Pan Head Screw M5x12 IWith Washer] 42 2
~
Retaining Ring R - 12
1
Bearing Retainer 48
43 1
1
Ball Bearing 6203LLB 44 1
A
R Shim 45 1
1
Bearing BOX
46 1
1
Pin6
47 2
1 Woodruff Key 4 48 1
1 Spindle 49 1
1 Dust
Seal 25
50 1
4
Pan Head Screw M5xlB IWith Washer) 51 2
3 Pan Head Screw M5x14 IWith Washer) 52 1
1 Retaining Ring 5-12
53 2
1 Ring 12 54
2
1 Spiral Bevel Gear 19
55 4
1 Ball Bqarmg 6201LLB 56 1
1 Bearing Retainer 40 400 1
1
Baffle Plate
Woodruff Key 4
Fan 92
ARMATURE ASSEMBLY
(With Item 32
- 351
Insulation Washer
Ball Bearing 6200LB
FIELD ASSEMBLY
Band
Rubber Pin 4
Pan Head Screw M5xB5 IWith Washer & Bond)
Brush Holder Cap
Carbon Brush
Rivet 0-5
Name Plate
Motor Housing
oust cover
Handle Set
Pan Head Screw M6x30 IWlth Washer)
Cord
Cord Guard
Strain Relief
Pan Head Screw M4x18 IWilh Washer)
Switch
Pan
Head Screw M4x10 IWithWasherl
Pan Head Screw M4x25 IWithWashed
Pan Head Screw M6x30 (With Washer)
Pan Head Screw M4x20 IWithWarherl
Grip 37
13
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P
MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leavingthe factory. It is warranted to
be free of defects from workmanship and materials for the period of ONE YEAR from the date of
original purchase. Should any trouble develop during this one-yearperiod, return the COMPLETE
tool, freight prepaid, to one of Makita’s Factory or Authorized ServiceCenters. If inspection shows
the trouble is caused by defective workmanship or material, Makita
will repair (or at our option,
replace) without charge.
This Warranty does not apply where:
0 repairs have been made or attempted by others:
0 repairs are required because of normal wear and tear:
The tool has been abused, misused or improperly maintained;
alterationshave been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL
OR CON-
SEQUENTIALDAMAGES FROM THE SALEOR USE OFTHE PRODUCT. THIS DISCLAIMER
APPLIESBOTH DURING AND AFTER THE TERMOFTHIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED
WARRANTIES
OF “MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE,”
AFTER THEONE-YEAR TERM OF THISWARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary from
state to state. Some states do not allow the exclusion or limitation of incidentalor consequential
damages,
so the above limitation or exclusion may not apply to you. Some states do not allow
limitation
on how long an implied warranty lasts, so the above limitation may not apply to you.
c.IIcI
Makita Corporation
3-11 -8, Sumiyoshi-cho,
Anjo, Aichi 446 Japan
883067D063
PRINTED IN JAPAN
1991 - 8 - N
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