Makita BO6030 User manual

MODEL BO6030
Pad size
150 mm (6")
INSTRUCTION MANUAL
~~___~~ ~~
Orbits per minute Sanding stroke rate Overall length Net weight
4,000 -- 10,000 8,000 - 20,000 309
mm (12-118") 2.3 kg (5.1 Ibs)
DOUBLE
INSULATION
SPEC IF I CAT I 0 N S

GENERAL SAFETY RULES USA0021
(For All Tools)
WARNING! Read and understand all instructions. Failure
to
follow all instructions listed below, may result in electric
shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
Work Area
1. Keep your work area clean and well lit. Cluttered benches and dark areas invite
accidents.
2. Do not operate power tools in explosive atmospheres, such as in the presence
of flammable liquids, gases, or dust. Power tools create sparks which may
ignite the dust or fumes.
3. Keep bystanders, children, and visitors away while operating a power tool.
Distractions can cause you to lose control.
Electrical Safety
4. Double Insulatedtools are equipped with a polarized plug (oneblade is wider
than the other.) This plug will fit
in a polarized outlet only one way. If the
plug does not fit fully
in the outlet, reverse the plug. If it still does not fit,
contact a qualified electrician to install a polarized outlet. Do not change
the plug
in any way. Double insulation El eliminates the need for the three
wire grounded power cord and grounded power supply system.
5. Avoid body contact withgrounded surfaces suchas pipes, radiators, ranges
and refrigerators. There is an increased risk of electric shock if your body is
grounded.
6. Do notexpose power tools torainor wet conditions. Water entering a power
tool
will increase the risk of electric shock.
7. Do not abuse the cord. Never use the cordtocarry the tools or pullthe plug
from an outlet. Keepcord away from heat, oil, sharp edges or movingparts.
Replace damaged cords immediately. Damaged cords increase the risk of
electric shock.
8. When operating a power tool outside, use an outdoor extension cordmarked
"W-A' or "W." These cords are rated for outdoor use and reduce the risk
of electric shock.
Personal Safety
9. Stay alert, watch what you are doing and usecommon sense whenoperating
a power tool. Do not use tool while tired or under the influence of drugs,
alcohol, or medication.
A momentof inattention while operating powertools
may result
in serious personal injury.
IO. Dressproperly. Do notwear loose clothing or jewelry. Contain long hair. Keep
your hair, clothing, and glovesaway from movingparts. Loose clothes, jewelry
or long hair can be caught
in moving parts.
2

11. Avoid accidental starting. Be sure switch is off before plugging in. Carrying
tools with your finger onthe switch or plugging in tools that have the switch
on invites accidents.
12. Remove adjusting keys or wrenches before turning the tool on. A wrench
or a key that isleft attached to a rotatingpart of the tool may result
in personal
injury.
13.
Do notoverreach. Keepproper footing and balance at alltimes. Proper footing
and balance enables better control of the tool in unexpected situations.
14. Use safety equipment. Always wear eye protection. Dust mask, non-skid
safety shoes, hard hat, or hearing protection must be used for appropriate
conditions.
Tool Use and Care
15. Use clamps or other practical way to secure and support the workpiece to
a stable platform. Holding the work by hand or against your body is unstable
and may lead to
loss of control.
16. Do notforce tool. Use the correct tool for your application. The correct tool
will do the job better and safer at the rate for which
it is designed.
17.
Do not use tool if switch does not turn it on or off. Any tool that cannot
be controlled with the switch is dangerous and must be repaired.
18. Disconnectthe plugfrom the power source beforemakingany adjustments,
changing accessories, or storing the tool. Such preventive safety measures
reduce the risk of starting the tool accidentally.
19. Store idle tools out of reach of children and other untrained persons. Tools
are dangerous in the hands of untrained users.
20. Maintain tools with care. Keep cutting tools sharp and clean. Properly
maintained tools,
with sharp cutting edges are less likely to bind and are easier
to control.
21. Check for misalignment or binding of moving parts, breakage of parts, and
any other condition that may affect the tools operation.
If damaged, have
the tool serviced before using. Many accidents are caused by poorly
maintained tools.
22. Use only accessories that are recommended by the manufacturer for your
model. Accessories that may be suitable for one tool, may become hazardous
when used on another tool.
SERVICE
23. Tool service must be performed only by qualified repair personnel. Service
or maintenance performed by unqualified personnel could result in a risk of
injury.
24. When servicing a tool, use only identical replacement parts. Follow
instructions
in the Maintenance sectionof this manual. Use of unauthorized
parts or failure
to follow Maintenance Instructionsmaycreate a risk of electric
shock or injury.
3

USE040 2
Specific Safety Rules
1. Holdtool by insulated grippingsurfaces when performingan operation where
the cutting tool may contact hidden wiring or its own cord. Contact with a
"live" wire will make exposed metal parts of the tool "live" and shock the
operator.
2. Hold the tool firmly.
3. Do not leave the tool running. Operate the tool only when hand-held.
4. This tool has not been waterproofed, so do not use water on the workpiece
5. Ventilate your work area adequately when you perform sanding operations.
surface.
SAVE THESE INSTRUCTIONS.
SYMBOLS
The followings show the symbols usedfor tool.
v ........................................................ volts
A ........................................................ amperes
Hz ........................................................ herts
% ....................................................... alternatingcurrent
& ........................................................ no load speed
....................................................... Class II Construction
/min ....................................................... orbits per minute
4

FUNCTIONALDESCRIPTION
Switch action
CAUTIO N :
Before plugging inthe tool, always check to see that the switch trigger actuates properly
and returns to the "OFF" position when released.
To start the tool, simply pull the trigger.
Release the trigger to stop. For continuous
operation, pull the trigger and then push in
the lock button.
To stop the tool from the
locked position, pull the trigger fully, then
releaseit.
1-13
Speedadjusting dial
b NV"
II
5

Speed adjusting dial
The tool speed can be infinitely adjusted between 4,000 opmand 10,000 opm by turning
the speed adjusting dial, which is marked
1 to 5. Higherspeed isobtainedwhenthe dial is
turned inthe direction of number
5; lower speed isobtainedwhen it isturned inthe direc-
tion of number 1. Referto the figure below for the relationshipbetweenthe number set-
tings on the adjustingdial and the kind of work.
Dial setting
A range: For polishing
B range: For finish sanding
C range: For regular sanding
NOTE:
The above figure shows standardapplications. They may differ under certain conditions.
6

Emptyingdust bag
When the dust bag is about half full, switch off and unplug the tool. Hold the tool and
removethe dust bag from the dust nozzlewhile pressingthe push button.
After emptying the dust bag, insert the
hook on the dust nozzle into the rectangular
hole
on one side of the dust bag frame and
push up the dust bag frame until it clicks
into place
on the push button.
7

ASSEMBLY
Frontgrip
Install the front grip on the tool so that its
protrusions fit into the matching notches in
the front of the tool. Secure the front grip
using a screwdriver to tighten the screw
through the hole inthe front grip.
I
I r
Installingor removingabrasivedisc
CAUTION:
Always be sure that the tool is switchedoff and unpluggedbefore installingor removing
Always use hook-and-loopsystem abrasive discs. Never use pressure-sensitiveabrasive
the abrasive disc.
discs.
To installthe abrasive disc, first remove all
dirt or foreign matter from the pad. Then
attach the abrasive disc to the pad, using
the hook-and-loop system
of the abrasive
disc and the pad. Be careful to align the
holes in the abrasive disc with those in the
pad.
To remove the disc from the pad, just pull
up from its edge.
Changingpad
Makita offers an extensive range of op-
tional super soft and standard equipped
soft pads. Removethe screw counterclock-
wise from the center of the base with
a hex wrench. After changing the pad,
tighten the screw clockwise to secure the
pad.
I I Hex wrench
8

Installingdust bag
Installthe dust bag on the tool so that the
arrow with "UP" indicated on the dust
nozzle points upward.
Installingpaper dustbag
(optional
accessory)
Placethe paper dust bag on the paper dust
bag holder with itsfront side upward.
Insert the front fixing cardboard of the
paper dust bag into the groove of the paper
dust bag holder.
Front fixing cardboard
Then press the upper part of the front fix-
ing cardboard in arrow direction to hook it
onto the claws.
9

the guide of the paper dust bag holder.
Then install the paper dust bag holder set
on the tool.
10

OPERATION
Sanding operation
Turn the tool on and wait until it attains full
speed. Then gently place the tool on the
workpiece surface. Keep the padflush with
the workpiece and apply slight pressureon
the tool.
CAUTION:
Never switch on the tool when it is in contact with the workpiece surface, causing an
Never run the tool without the abrasive disc. You may seriously damage the pad.
Never force the tool. Excessive pressure may decreasethe sanding efficiency, damage
injury to operator.
the abrasive disc or shorten tool life.
Polishingoperation
CAUTION:
Useonly a Makitagenuine sponge pad, felt pador wool pad (optionalaccessories).
Always operatethe tool at low speed to preventwork surfaces from heatingabnormally.
Never force the tool. Excessive pressure may decrease the polishing efficiency and
cause motor overload, resulting in tool malfunction.
Applying wax
Use an optional sponge pad. Apply wax to
the sponge pad or work surface. Run the
tool at low speed to smooth out wax.
NOTE:
First, wax a not conspicuous portion of the work surface to make sure that the tool will
not scratch the surface
or result in uneven waxing.
11

Removing wax
Use an optional felt pad. Run the tool at
low speedto remove wax.
Polishing
Use an optional wool pad. Run the tool at
lowspeedand apply the wool padgently to
the work surface.
MAINTENANCE
CAUTION:
Always be sure that the tool is switched off and unplugged before attempting to perform
inspection or maintenance.
To maintain products SAFETY and RELIABILITY,repairs, any other maintenance or adjust-
ment shouldbe performed
by Makita Authorizedor FactoryService Centers, always using
Makita replacement parts.
12

ACCESSORIES
CAUTION:
These accessories or attachments are recommended for use with your Makita tool specified in this
manual. The use of any other accessories or attachments might present a risk of injury to persons.
The accessories or attachments shouldbe usedonly inthe properand intended manner.
* Hook-and-loopsystem abrasive disc Hook-and-loop system sponge pad
(Hook & loopbacking and pre-punchedholes)
E! 50
Sanding cloth 150
(For fine sanding)
Grit # 100, # 200, # 800
Pad 150
(Supersoft, Soft)
Paper dust bag holder
Hook-and-loop system felt pad
Hex wrench 5
r
Paper dust bag
13

I WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other
construction activitiescontains chemicals known
[to the State of Califomia] to
cause cancer, birth defects or other reproductive harm. Some examples of
these chemicals are:
@ Leadfrom lead-based paints,
Crystalline silicafrom bricksand cement and other masonry products, and
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending
on how often you do this
type of work.
To reduce your exposure to these chemicals: work in a well
ventilated area, and work with approved safety equipment, such as those
dust masks that are specially designed
to filter out microscopicparticles.
I
1
MAKITA LIMITED ONE YEARWARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory, It is warranted to
be free
of defects from workmanship and materials for the period of ONE YEAR from the date of
original purchase. Should any trouble develop during this one-year period, return the COMPLETE
tool, freight prepaid, to one of Makita’s Factory or Authorized Sewice Centers. If inspection shows
the trouble is caused by defective workmanship
or material, Makita will repair (or at our option,
replace) without charge.
This Warranty does not apply where:
0 repairs have been madeor attempted by others:
repairs are required because of normal wear and tear:
0 The tool has been abused, misused or improperly maintained;
alterations have been made tothe tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL
OR CON-
SEQUENTIAL DAMAGES FROM THE SALE
OR USE OF THE PRODUCT. THIS DISCLAIMER
APPLIES BOTH DURING AND AFTER THETERM
OF THISWARRANTY.
MAKITA DISCLAIMS LIABILITY
FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED
WARRANTIES OF “MERCHANTABILITY” AND “FITNESS FOR A 5PECIFIC PURPOSE,”
AFTER THEONE-YEAR TERM OFTHIS WARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary from
state to state. Some states do not allow the exclusion or limitation of incidental
or consequential
damages,
so the above limitation or exclusion may not apply to you. Some states do not allow
limitation on how long an implied warranty lasts,
so the above limitation may not apply to you.
Makita Corporation
3-11 -8, Sumiyoshi-cho,
Anjo, Aichi 446-8502 Japan
884354-063
PRINTEDINJAPAN
2001-5N