Makita 4200H User manual

4-3/8" (I 1 Omm) C I RC U LAR SAW
Model 4200H
IMPORTANT!
To assure product
SAFETY and RE-
LIABILITY, repairs,
maintenanceorad-
justments should
be performed by
MAKITA Service
Centers or other
qualified service
organizations. Al-
ways use MAKITA
replacement parts.
WIRING DIAGRAMS
08-99

Part
Fig. No.
atv.
Used Description Part
Qty.
Fig. No. Used Description
1 414372-1
2 651215-8
3 159898-3
4 643600-9
5 191945-4
7 953106-2
8 911261-6
9 911146-6
10 682504-0
11 664013-1
12 687052-4
14 911131-9
15 343289-0
16 961004-6
17 226419-7
18 213407-3
19 211056-0
20 253768-9
22 254002-0
23 516291-8
24 681613-2
25 211033-2
26 253192-6
27 213255-0
28 522806-1
29 911285-2
30 263002-9
31 150632-4
32 912121-5
33 262502-6
34 251247-1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
HANDLECOVER
SWITCH
MOTORHOUSING
BRUSH HOLDER CAP
RIVET
PANHEADSCREWM5X40
PANHEADSCREWM4X25
CORD GUARD
CORD(2xI8x8;SJT)
STRAINRELIEF
PANHEADSCREWM4X18
BAFFLEPLATE
RETAININGRING
HELICALGEAR 19
BALL BEARING
629LLB
FIATWASHER 9
WOODRUFFKEY3
ARMATUREASS’Y115V
(Incl. Figs. 19,20,24,25)
INSULATlONWASHER
BALLBEARING
608LB
FLATWASHER14
FIELDASS’Y115V
(Incl. Garter Spring 654158-3;
Connector 654502-4)
PANHEADSCREWM5X60
RUBBER PIN4
BLADECASECOMPLETE
C. S. H.SCREWM4X14
RUBBER BUSH
PANHEADSCREWM6X20
CARBON BRUSH SET CB-124
O-RING 26
O-RING 18
35
36
37
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
254001-2
265226-3
224081-2
224080-4
2858
1 5-8
321197-5
211129-9
961155-5
164473-2
911103-4
231773-6
934301-3
941151-9
9512
1 9-3
251919-8
251919-8
168158-2
265724-7
942151-2
934301-3
942151-2
315117-9
961052-5
226420-2
212046-6
159648-6
265883-7
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
WOODRUFF KEY4
H. F. HEADBOLTM6X17
OUTER FLANGE36
INNER FLANGE 36
SPINDLE
BALL BEARING 602DDW
SAFETYCOVER
PANHEADSCREWM4X6
TENSION SPRING4
WING NUTM6
FLATWASHER 6
BOLTM6X20
BOLTM6X20
BASEASSEMBLY
WINGBOLTM5X10
SPRINGWASHER
6
WING NUTM6
SPRINGWASHER
6
BEARING BOX
HELICALGEAR 41
NEEDLE BEARING
810
GEAR HOUSING
SCREWM5X6
BEARINGRETAINER 19-33
RETAININGRINGS-38
SPRING PIN6-32
RETAINING RING S-12
ACCESSORIES
400 A-90093 1 4-3/8CARBIDE BLADE
401 164095-8 1 GUIDE RULE
402 781011-1 1 WRENCH 22
403 782209-3 1 SOCKET WRENCH 9
2 Model4200H
08-99

Circular Saw
Blads cutt'ng Continuous rating No load speed Overall Net
!
I
t
IRPMl
length welght
l,ooo
230mm 3.0 kg
(IIIpUtl
diameter
at 45~
llOmm 32" 21mm 860 W
14-3/8"1 11-114") 13/4"1
19") 16 6 Ibsl
118 mm (4-3/8") MODEL 4200H
Power
supply curd
2 5 111
18 2 11 I
~~ ~..
INSTRUCTION MANUAL .___-
DOUBLE
INSULATION

l M PO RTANT
SAFETY INSTRUCTIONS
(For All Tools)
WARNING: WHEN USING ELECTRICTOOLS, BASICSAFETY
PRECAUTIONS SHOULD ALWAYS BE FOLLOWEDTO REDUCE
THE
RISK OF FIRE, ELECTRIC SHOCK, AND PERSONAL
INJURY, INCLUDING THE FOLLOWING:
+
READ ALL INSTRUCTIONS.
1. KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries
2. CONSIDER WORK AREA ENVIRONMENT. Don't use poweitools in damp
or wet locations. Keepwork area well lit. Don't expose power tools to rain.
Don't use tool in presence of flammable liquids or gases.
3. KEEP CHILDREN AWAY. All visitors should be kept away from work area.
Don't let visitors contact tool or extension cord.
4. STOREIDLETOOLS. When not in use, tools should bestored in dry, andhigh
or locked-up place - out of reach of children.
5. DON'T FORCETOOL. Itwilldothejobbetterandsafer attheratefor which
6. USE RIGHT TOOL. Don't force small tool or attachment to do the job of a
heavy-dutytool. Don't use tool for purpose notintended; for example, don't
use circular saw for cutting tree limbs or logs.
7. DRESS PROPERLY. Don't wear loose clothing or jewelry. They canbecaught
in moving parts. Rubber gloves and non-skid footwear are recommended
when working outdoors. Wear protective hair covering tocontain longhair.
8. USE SAFETY GLASSES. Also use face or dust mask if cutting operation is
dusty.
9. DON'T ABUSE CORD. Nevercarry toolbycordoryank it todisconnect from
receptacle. Keep cord from heat, oil, and sharp edges.
10. SECURE WORK. Use clamps or a vise to hold work. It's safer than using
your hand and it frees both hands to operate tool.
11. DON'T OVERREACH. Keep proper footing and balance at all times.
12. MAINTAINTOOLS WITH CARE. Keep tools sharp and clean for better and
safer performance. Follow instructions for lubricatingand changing acces-
sories. Inspecttool cords periodicallyandifdamaged, haverepairedby autho-
rized service facility. Inspect extension cords periodically and replace if
damaged. Keep handles dry, clean, and free from oil and grease.
13. DISCONNECTTOOLS. When not in use, beforeservicing, and when chang-
ing accessories, such as blades, bits, cutters.
it was intended. '5:
2

Ampere Rating
Than Than
0 --6
6
- 10
10
- 12
12
kL 16
’ More Not More
Total Length
of Cord in Feet
0 - 25 I 26 50 -[ 101 - 150
~-
AWG
18 16
16 14
18 16
14 12
16 16
14 I 12
14 12
Not Recommended

VOLTAGE WARNING: Beforeconnectingthe tool to a power source (receptacle,
outlet, etc.) be sure the voltage supplied
is the same as that specified on the
nameplate
of the tool. A power source with voltage greater thanthat specified
for the tool canresult
in SERIOUS INJURY to the user - as well as damageto
the tool. If in doubt, DO NOT PLUG IN THE TOOL. Using a power source with
voltage less than the nameplate rating is harmful to the motor.

ADDITIONAL SAFETY RULES
1. KeepGuards In Placeand In Working Order.
Never wedge or tie lower guard open. Check operation of lower guard before
each use. Don't use if lower guard does not close briskly over saw blade.
CAUTION: Ifsaw isdropped, lower guard may be bent, restricting full return.
2. KeepBladesCleanandSharp.
Sharp bladesminimizestalling andkickback.
3. DANGER: KeepHandsAway From CuttingArea.
Keep hands away from blades. Don't reach underneath work whilz blade
is rotating. Don't attempt to remove cut material when blade is nioviny.
CAUTION: Bladescoast after turn off.
4. Support Large Panels.
Large panels must besupported as
shown
in Fig. 1 tominimizethe risk
of blade pinchingand kickback.
Whencutting operationrequiresthe
resting of the saw on the work
piece, the saw shall be rested on
the larger portion and the smaller
piececut
off.
A TYPICAL ILLUSTRATION OF
SUPPORT LARGE PANELS TO
AVOID KICKBACK SUPPORT
1HE PANEL NEAR THE CUI
I
Fig.
5. Use Rip Fence.
6. GuardAgainst Kickback.
Always use'a fence
or straight edge guide when ripping.
Kickback occurs when the saw stalls rapidly and is driven back towards the
operator. Releaseswitch immediately if blade binds or saw stalls. Keep blades
sharp. Support large panels as showninFig.
1. Usefence or straight edge guide
when ripping. Don't force tool. Stay alert exercise control. Don't remove saw
from work during a
cut while the blade ismoving.
7. Lower Guard. Raiselower guardwith the retracting handle.
8. Adjustments. Before cutting besure depth and beveladjustments are tight.
9. UseOnly Correct Blades In Mounting. Don't useblades with incorrect size holes
Never usedefective or incorrect bladewashers or bolts.
IO. Avoid Cutting Nails. Inspectfor and removeall nailsfrom lumber before cutting.
#
5

11. When operating the saw, keep the
cord away from the cuttingarea and
position it so that it will not be
caught on the workpiece during the
cuttingoperation.
Operate with proper hand support,
proper work support, and supply
cord routing away from the work
area.
A TYPICAL ILLUSTRATION OF
PROPER SUPPORT, AND SUPPLY
CORD ROUTING.
I
Fig. ;
WARNING:
It is important to support the work properly and to holdthe saw firmly to pre-
vent
loss of control which could cause personal injury. Fig. 2 illustrates typical
handsupport of the saw.
12. Never attempt to saw with the cir-
cular saw held upside down in a
vise. This can lead to serious acci-
dents, because
it is extremely dan-
gerous.
13. Before settingthe tool down after completing acut, besurethatthe lower (tele-
SAVE THESE INSTRUCTIONS.
scoping)guard hasclosed andthe bladehascometoa completestop.
6

Top guide
the shorter slot (as seen from right) IS lor
bevel cuts
of 45 degrees Align it wllh your
suttiiig line
utting depth
J adjust the cutting depth. loosen the
lumb screw on the depth guide. then.
sldingdown the basewith one hand, raise
' lower the body for the desired depth
Topguide - ~
Fig. 5
J
Fig. 6
7

Rip fence (Guide rule)
The handy rip lence allows you IO do extra-
accurate straight cuts Simply slide Ihe rip
fence
up snugly against the side 01 the
stock and secure
11 in posilion with the
Ihumb screw
on Ihe front of the base I1
makes repeated cuts of uniform stock
width possible.
too
Sawing
For sawing. set the base plale on the wood
to be CUI without the blade makingany con
lac1 Then switch the saw
on Now simply
move the saw forward over the wood sur-
face keeping
it llat andadvancing smoothly
until the sawing is completed
To get clean
CUIS keep your sawing line straight and
your speed of advance uniform
a.
For bevel work
Loosen the wing nut on the bevel scale
plate on base front. Set for desired angle
(0'-45'1 by tilting accsrdingly. then re-
tighten the wing nut firmly.
x
Thumb screw
Fia. 7
Fig. 8
1
\ \ \A
Bevel scak plaie _J
Wmg nul - \\
Fig. 9

Replacing the saw blade
Do not replace with saw blade bigger than
To replace the saw blade, grip the outer
flange with a wrench (22). then remove the
hex bolt with a socket wrench. The blade
comes
off easily.
4-310 '' .
MAINTENANCE
CAUTION:
Fig. 10
Always be sure that the tool is switchedoff and unplugged before attempting to perform
inspectionor maintenance
Replacingcarbon brushes
Remove and' check the carbon brushes
regularly. Replacewhen they wear down
to
the limit mark. Keep the carbon brushes
clean and free
to slip in the holders Both
LA Limit mark
carbon brushes should be replaced at
the same time, Use only identical carbon
brushes
*'
Fig. 11
Use a screwdriver to remove the brush
holder caps. Take out the worn carbon
brushes, insert the new ones and secure
the brush holder caps.
Brush holder cap
Screwdriver
Fig. 12
To maintain product SAFETY and RELIABILITY, repairs. any other maintenance or adjust-
ment should be performedby Makita Authorized or Factory Service Centers, always using
Makita replacementparts
9

ACCESSORIES
CAUTION.
These accessories
or attachments are recommended for use with your Makita tool specified in this
manual. The use
of any other accessories or attachments might present a risk of injury to persons.
The accessories or attachments should be used
only in the proper and intended mannei.
Diameter
110(4-3/8'1
COMBINATION Saw Blade
~~
No
diameter teeth Part No
lmml
20 13/4") 60 7211050
11014-3/8'1
I 20(3/4") I 50 I 721104-2
Diameter diameter
(mml
CROSS-CUT Saw Blade
Part No
L-rL--.J
METAL CUlTING Sew Blade
Diameter
110l4-3/8')
CARBIDE-TIPPED Saw Blade
"ole
lmml
dlanieter Part No.
4 7211076
12
A-90093
20 13/4")
Socket Wrench
Part No 782209-3
Wrench 22
Pait No 78101 1-1
11014-3/8') I 2013/4") 1- 7211084
Rip Fence (Guide Rule)
Part No 164095-8

110 mm (4-3/8"1
CIRCULAR SAW
Model 4200H
Note: The switch and other part conflguratlons
may
differ from country to country.
11

Me
1
2
3
4
5
6
7
B
9
IO
?
I
5
16
I1
18
19
20
21
22
23
24
25
26
27
18
29
30
__
It
,
I
I
2
2
1
2
3
1
I
1
I
2
I
I
1
I
I
I
1
I
I
I
2
Cord Guard
COR0 ASSEMBLY
Inrulswn Washer
Ball Bearing 608LLB
F Warher 14
0 Ring I8
FIELO ASSEMBLY
H Bolt M5r60 lWilli WailiirI
Rubber PIIS 4
31
32
33
34
35
38
37
39
40
4,
42
13
41
a5
46
47
48
49
50
51
52
53
54
55
56
51
58
59
60
61
-
1
4
8
I
I
1
1
1
1
1
I
I
1
1
I
I
1
I
I
I
I
I
3
1
1
1
1
I
I
I
Wade Case
c. H Screw M4.14 IWilh Washer1
R"bb*, 0"
MAKITA LIMITED ONE YEAR WARRANTY
W.ur.inty Policy
Makita do Brasil Ferramentas Eletricas Ltda.
Rua Makita Brasil, No. 200
Bairro Dos Alvarengas, CEP: 09852-070
SBo Bernard0 Do Campo-SBo Paulo, Brasil