Makita 5007F Manual

Continuous Rating (W)
Voltage (V) Cycle (Hz) Input Output Max.
Output(W)
120 1,600 2,00015.0
Models No.
Description
PRODUCT
Current (A)
TECHNICAL INFORMATION
CONCEPTION AND MAIN APPLICATIONS
Specification
Standard equipment
Optional accessories
< Note > The standard equipment for the tool shown may differ from country to country.
P 1 / 12
5007F, 5007FA
185mm (7-1/4") Circular Saw
For increasing MAKITA's share in the circular saw
market in North America, 5007F and 5007FA series models
have been developed.
They are taking over the 5007NB's feature that the large
base plate is providing easy cuttin work.
And added brief benefits and features are as follows.
* Equipped with light for easy tracing the cutting line
in the shadow.
* The continuous rating ampere has been increased to
15.0 A with 120V.
* Model 5007FA is equipped with electric brake for
quick stop.
The variations of these models are listed below.
900
120 1,600 2,00015.0 900
No load speed : rpm.= min.-1
Size of blade
Max.cutting
capacities : mm (")
Net weight : Kg (lbs.)
Cord length : m (ft)
Diameter : mm (")
Arbor : mm (")
at 0 °
at 45 °
Protection from electric shock by double insulation
Electric brake
5,800
185 (7-1/4)
15.88 (5/8)
4.8 (10.6)
2.5 (8.2)
60 (2-3/8)
46 (1-3/4)
Model No. 5007F 5007FA
No Yes
* T.C.T. Saw blade 185mm (7-1/4") ......................... 1 pc.
* Rip fence (Guide rule) ............................................. 1 pc.
* Wrench ................................................................... 1 pc.
* Plastic carrying case ............................................... 1 pc. (only for Model 5007FK and 5007FAK)
* Various Saw blades
Dimensions : mm ( " )
Width ( W-1 )
Height ( H-1 )
Length ( L-1 )
170 (6-11/16)
233 (9-1/8)
180 (7-1/8)
290 (11-3/8)
305 (12 )
245 (9-5/8)
Width ( W-2 )
Height ( H-2 )
Length ( L-2 )
W-1
W-2
L-2
L-1
H-1
H-2
5007F
5007FK
5007FA
5007FAK
Model No. Electric brake Plastic carrying case
No
No No
No
Yes
YesYes
Yes
AC/DC
50/60
Model No.
5007F
5007FA

Comparison of products
Features and benefits P 2 / 12
5007F, 5007FA
Light (LED) for easy tracing
cutting line in the shadow
Switch for light
Easy replacing saw blade
thanks to the flat rear of
motor housing.
Higher continuous rating ampere : 15.0A
By improving cooling facility ( armature
fan, air intake of motor housing), the
continuous rating ampere have been
increased to 15.0 A with 120V.
Model 5007FA is equipped
with electric brake.
Model No. M A K I T A
Specifications
Saw blade
Continuous rating Ampere : ( A) with 120V
Assortment
No. of teeth
Diameter : mm (")
Arbor : mm (")
No load speed : rpm.= min.-1
Power input (W )
Max.cutting
capacities : mm (") at 0
°
at 45 °
Length
* Wrench
* Rip fence (Guide rule)
* Plastic carrying case
(only for 5007FK and
5007FAK )
* Wrench
* Rip fence (Guide rule)
* Plastic carrying case
(only for 5007NBK and
5007NBAK )
Width
Height
Bevel angle
Light
Electric brake
Material of base plate
Protection from electric shock
Dimensions
: mm ( " )
Standard equipments
Net weight : Kg (lbs.)
5007F 5007FA 5007NB 5007NBA
T.C.T. saw blade
16 T
185 (7-1/4)
15.88 (5/8)
60 (2-3/8)
46 (1-3/4)
0 °- 45 °
1,600
15.0
1,400
13.0
5,800
No Yes Yes No
No Yes
Aluminum
by double insulation
4.8 (10.6) 5.0 (11.0)
233 (9-1/2)
305 (12 )
245 (9-5/8)
T.C.T. saw blade
16 T
185 (7-1/4)
15.88 (5/8)
60 (2-3/8)
46 (1-3/4)
0 °- 45 °
5,800
Aluminum
by double insulation
233 (9-1/2)
305 (12 )
245 (9-5/8)

P 3 / 12
Repair
< 1 > Lubrication
Put 6g of MAKITA grease N. No.1 into gear case portion of blade case as illustrated in Fig. 1.
Also put the same one on the leaf spring of shaft lock which is sliding on blade case as illustrated
in Fig. 1 A. Put 6g of grease
here.
Helical gear 39
Fig. 1
Put the grease on the edge of
leaf spring which is sliding
on blade case.
Fig. 1 A
< 2 > Replacing base plate
( 1 ) For easy disassembling, adjust the cutting depth to the minimum level by pulling base plate down.
And then, separate safety cover from blade case by removing retaining ring S-42, tension spring 4, pan head screw
M6 x 20 and rubber sleeve 6 as illustrated in Fig. 2.
< Note > First of all, detach the saw blade for your safety repairing or maintenance work.
Fig. 2
( 2 ) Take off 4 pcs. of counter sunk head screws M5 x 12 which have been screwed into base plate from its bottom side
for fastening angular guide. See Fig. 3.
Depth guide
(Integrated parts of base plate)
Blade case
Cap square
neck bolt M8 x 24
4 pcs. of counter sunk head
screw M5 x 12
Fig. 3
Fig. 3 A
Bottom view of base plate Fat washer 12
Fat washer 8
Lever plate
Lock plate
Pan head
screw M4 x 8 Hex nut M8
Do not touch this screw.
Retaining ring S-42
Tension spring 4
Rubber sleeve 6
Pan head screw
M6 x 20
Safety cover
Base plate
Disengage lock plate from lock lever by unscrewing pan head screw M4 x 8.
And then, unscrew hex nut M8 by turning it with disengaged lock plate. Then base plate can be separated from the
saw unit after disassembling lock plate, lock lever, flat washers 8 and 12, and cap square neck bolt M8 x 24.
See Fig. 3 A.
View from cord guard
installing side

P 4 / 12
Depth guide
(Integrated parts of base plate)
Blade case
Cap square
neck bolt M8 x 24
Fat washer 12
Fat washer 8
Lever plate
Lock plate
Pan head
screw M4 x 8 Hex nut M8
View from cord guard
installing side
Repair
( 3 ) Assemble new base plate to the saw unit by fastening angular guide with 4 pcs. of countersunk head screws
M5 x 12 as illustrated in Fig. 4.
Assemble cap square neck bolt M8 x 24 by screwing it from the inside of blade case through the depth guide.
See Fig. 4 A.
Attach flat washer 12, flat washer 8, lever plate and hex nut M8 to the cap square neck bolt.
Fasten hex nut M8 with lock plate in order to fix flat washer 12, flat washer 8 and lock lever. See Fig. 4 A.
Assemble lock plate to lock lever with pan head screw M4 x 8. See Fig. 4A.
Angular guide
Base plate
Countersunk head
screw M5 x 12
Fig. 4 A
Fig. 4
< Note in assembling >
Lever plate has to be so adjusted that it can be positioned in the area of 0 ° - 20 ° as illustrated in Fig. 4 B, when the
cutting depth is adjusted to the maximum level.
Fasten lock lever on lever plate with
pan head screw M4 x 8, when lever plate
is locked with keeping 0 ° - 20 °in angle
at the maximum cutting depth.
tighten or loosen hex nut M8
for adjusting.
Lever plate
Depth guide
0 ° - 20 °
Fig. 4 B

P 5 / 12
Repair
Retaining
ring S-42
Rubber sleeve 6
Pan head screw
M6 x 20
Safety cover
Tension spring 4
( 4 ) Assemble safety cover by holding with retaining ring S-42.
Assemble tension spring 4. (Hitch the end of tension spring on safety cover, and another end on blade case.)
Assemble rubber sleeve to blade case by screwing it with pan head screw M6 x 20.
Fig. 5
Correct assembling
to safety cover
Wrong assembling
to safety cover
* The tension spring 4 comes to
the blade installing side and interferes
with movement of the safety cover.
Blade installing
side
Motor side
Blade installing
side
Motor side
< Note in assembling >
Torsion spring
comes to the
space between
safety cover and
bearing box.
< 3 > Replacing armature and light unit (LED)
( 1 ) After disassembling safety cover, take off brush holder caps and carbon brushes as illustrated in Fig. 6.
And then take off 4 pcs. of countersunk head screws M5 x 12 which are screwed into base plate from its bottom
side for fastening angular guide. See Fig. 6 A.
4 pcs. of counter sunk head
screws M5 x 12
Bottom view of p base plate
Do not touch
this screw.
Brush holder cap
Carbon brush
Angular guide
Fig. 6 Fig. 6 A
Blade installing
side
Motor side

P 6 / 12
Repair
( 2 ) Take off 3 pcs. of pan head screws M5 x 50, then motor housing can be separated from blade case as illustrated in
Fig. 7.
Armature can be separated from motor housing together with shaft lock as illustrated in Fig. 7 A.
( 3 ) Take the following step for assembling new armature.
Fig. 7 A, Fig. 7, Fig. 6 A, Fig. 6, Fig. 5
Pan head screw M5 x 50
Fig. 7
Motor housing
Armature Fig. 7 A
Armature Shaft lock
< Note in assembling >
Pay attention to the assembling direction of shaft lock, when assembling armature together with it.
See Fig. 8. This portion has to be
faced to the front grip side. Front grip
Fig. 8
Tapping screws 4 x 18 Light unit Handle cover
( 4 ) Take off 3 pcs. of tapping screws, and disassemble handle cover. So, light unit can be replaced
as illustrated in Fig. 9.
Fig. 9

P 7 / 12
Repair
< 3 > Replacing motor housing
( 1 ) After taking off brush holder caps and carbon brushes, remove pan head screw M5 and hex lock nut M5 - 8
in order to separate motor housing from base plate as illustrated in Fig. 10.
And then, separate motor housing form blade case by unscrewing 3 pcs. of pan head screws M5 x 50 as illustrated
in Fig. 10 A.
< 4 > Replacing blade case
( 1 ) Disassemble armature together with shaft lock from blade case.
Disengage lock plate from lock lever by unscrewing pan head screw M4 x 8.
And then, unscrew hex nut M8 by turning it with disengaged lock plate. Then blade case can be separated form
base plate after disassembling lock plate, lock lever, flat washers 8 and 12, and cap square neck bolt M8 x 24.
See Fig. 11.
Pan head screw M5
Hex lock nut M5 - 8
Fig. 10
Pan head screws M5 x 50
Motor housing
Fig. 10 A
Blade case
Armature
Motor housing
Take the reverse step of the above illustration for assembling new motor housing.
Depth guide
(Integrated parts of base plate)
Blade case
Cap square
neck bolt M8 x 24
Fig. 11
Fat washer 12
Fat washer 8
Lever plate
Lock plate
Pan head
screw M4 x 8 Hex nut M8
Armature
Shaft lock
1. Assemble cap square neck bolt M8 x 24 by screwing it from the inside of blade case through depth guide.
See Fig. 11.
2. Attach flat washer 12, flat washer 8, lever plate and hex nut M8 to the cap square neck bolt. See Fig. 11.
3. Fasten hex nut M8 with lock plate in order to fix flat washer 12, flat washer 8 and lock lever. See Fig. 11.
4. Fasten lock plate on lock lever with pan head screw M4 x 8 paying attention to < Note in assembling >
at page 4.
For assembling new blade case, take the following step.
View from cord gurad
installing side

P 8 / 13
Repair
< 5 > Replacing bearing box
( 1 ) For easy disassembling adjust the cutting depth to the minimum level by pulling base plate down.
And then, separate safety cover from blade case by removing retaining ring S-42, tension spring 4, pan head screw
M6 x 20 and rubber sleeve 6 as illustrated in Fig. 12.
Retaining ring S-42
Tension spring 4
Rubber sleeve 6
Pan head screw
M6 x 20
Safety cover
Base plate
( 2 ) Take off 4 pcs. of pan head screws M4 x 16. Then, bearing box can be separated together with helical gear 39
and spindle, from blade case as illustrated in Fig. 12 A.
Fig. 12
Fig. 12 A
Pan head screws M4 x 16
( 3 ) Separate helical gear 39 with No.1R1R044 "Gear extractor" from spindle as illustrated in Fig. 13.
Fig. 13
Helical gear 39
Spindle
( 4 ) Take off ring 15 and retaining ring R-35 with retaining ring plier. See Fig. 13 A.
( 5 ) Press spindle as illustrated in Fig. 13 B. So, spindle can be disassembled together with ball bearing 6202LLB from
bearing box.
Retaining ring R-35
Fig. 13 A
Fig. 13 B
Gear extractor
Press spindle.
Spindle
Ball bearing 6202LLB
Ring 15
( 6 ) Take reverses steps of the above for assembling new helical gear 39 and bearing box.

P 9 / 13
Repair
< 7 > Adjusting accuracy of 90 °cut
Adjust screw M5x12 (adjusting screw) with a screw driver while squaring the blade with base
using a triangular rule as illustrated in Fig. 14.
Angular plate
Angular guide
Screw M5x12 (Adjusting screw)
Triangular rule
Base plate
Saw blade
Screwdriver
Fig. 14
Bottom view of base plate

P 10 / 12
Circuit diagram for 5007F
Circuit diagram for 5007FA with electric brake
Color index of lead wires
Black
White
Red
Color index of lead wires
Black
White
Red
Orange
Terminal block
Circuit of
light unit
Switch of
light unit
1 P
1 2
1 2
Yellow
Terminal block
1 P
1
1 2
Switch Switch of
light unit Circuit of
light unit
Field
Field
Power supply
cord
Power supply
cord

P 11 / 12
Wiring diagram for model 5007F
Put tube in the space illustrated
below.
Hold lead wires with
lead holders.
Pass lead wires (white) connecting
terminal block to switch round
boss as illustrated above.
Boss
After putting lead wires (red),
put field lead wires (black) into
this lead holder.
Circuit of light unit

P 12 / 12
Wiring diagram for 5007FA
Hold lead wires with
lead holders.
Circuit of light unit
Put tube in the space illustrated
below.
Pass lead wire (white) connecting
terminal block to switch round
boss as illustrated above.
Boss
After putting lead wires (red),
put field lead wires (black, yellow,
orange) into this lead holder.