Makita LSl030N User manual

Miter Saw
255 mm (10”) MODEL LSl030N
Equipped with Electric Brake
INSTRUCTION MANUAL
DOUBLE
INS U 1 AT ION

00
90.5 mm x 95 mm
(3-9/16"
x 3-3/4")
r\O
U-
69 mm x 130 mm 69 mm x 92 mm
I (2-3/4" x 5-1/8") I (2-3/4" x 3-5/8")
45O (left and right)
90.5 mm x 67 mm
(3-9/16"
x 2-5/8")
1 I
No load speed (RPM)
............................................................................. 4,600
530 mm x 476 mm x 532 mm
32"
x 18-23/32" x 20-15/16")
.................................................... 11.0 kg (24.2 Ibs)
x Manufacturer reserves the right to change specifications without notice.
Note: Specifications may differ from country to country.
WARNING: For your personal safety, READ and UNDERSTAND before using.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
2

For Your Own Safety Read Instruction
Manual Before Operating
Miter Saw
Save it for future reference
GENERAL SAFETY PRECAUTIONS
(For All Tools)
1. KNOW YOUR POWER TOOL. Readthe owner's manual carefully. Learnthe
tools applications and limitations, as well as the specific potential hazards
peculiar to
it.
2. KEEP GUARDS IN PLACE and in working order.
3. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keysand adjusting wrenches are removed from tool before turning
it on.
4. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
5. DON'T USE INDANGEROUS ENVIRONMENT. Don't use power tools in damp
or wet locations, or expose them to rain. Keep work area well lighted.
Don't use tool in presence of flammable liquids or gases.
6. KEEP CHILDRENAWAY. Allvisitors should be kept safe distance from work
area.
7. MAKE WORKSHOP KID PROOF with padlocks, master switches, or by
removing starter keys.
8. DON'T FORCETOOL. It will dothejob better and safer at the ratefor which
it was designed.
9. USE RIGHT TOOL. Don't force tool or attachment to do a job for which it
was not designed.
IO. WEAR PROPER APPAREL. Wear no loose clothing, gloves, neckties, rings,
bracelets, or other jewelry which may get caught in moving parts. Nonslip
footwear isrecommended.Wear protective hair coveringtocontain longhair.
11. ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting
operation is dusty. Everyday eyeglassesonly have impact resistant lenses,
they are NOT safety glasses.
12. SECURE WORK. Useclamps or avise toholdwork when practical. It's safer
than using your hand and it frees both hands to operate tool.
13. DON'T OVERREACH. Keep proper footing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and
safest performance. Follow instructions for lubricating and changing acces-
sories.
15. DISCONNECTTOOLS beforeservicing; when changing accessories such as
blades, bits, cutters, and the like.
3

16. EXTENSION CORDS. Make sure your extension cord is in good condition.
When using an extension cord, be sure to use one heavy enough to carry
the current your product
will draw. An undersizedcord will cause a drop in
line voltage resulting in loss of power and overheating. Table 1 shows the
correct size to usedepending on cord lengthand nameplate ampere rating.
If
in doubt, usethe nextheavier gage. The smaller thegage number, the heav-
ier the cord.
Minimum gage for cord"
Ampere Rating
Volts
120 V 25 ft. 50 ft.
100 ft. 150 ft.
240 V 50 ft.
100 ft. 200 ft. 300 ft.
Total length of cord in feet
I More Than More
Not Than I
AWG
0 6
12
16 12 Not Recommended
18 16 16
18 16 14
16 16 14
14 12
'Only the applicable parts of the Table needto be included.For instance, a 120-voltproduct neednot
includethe 240-volt heading.
17. REDUCE THE RISK OF UNINTENTIONALSTARTING. Make sure switch is
in off position before plugging in.
18. USE RECOMMENDED ACCESSORIES. Consult the owner's manual for
recommendedaccessories. The useof improper accessoriesmay causerisk
of injury to persons.
19. NEVER STAND ON TOOL. Serious injury could occur if the tool istipped or
if the cutting tool is accidentally contacted.
20. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other
part that is damaged should be carefully checked to determine that
it will
operate properly and perform its intended function - check for alignment
of moving parts, bindingof moving parts, breakageof parts, mounting, and
anyother conditionsthat mayaffect itsoperation. A guardor other part that
is damaged should be properly repaired or replaced.
21. DIRECTION OF FEED. Feedwork into a bladeor cutter against the direction
of rotation of the blade or cutter only.
22. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don't
leave tool
until it comes to a complete stop.
23. When servicing use only identical replacement parts.
24. POLARIZEDPLUGS. To reducethe riskof electric shock, this equipment has
a polarized plug (one blade
is wider than the other). This plug will fit in a
polarizedoutlet only one way. Iftheplugdoes not
fit fully in theoutlet, reverse
the plug. If
it still does not fit, contact a qualified electrician to install the
proper outlet. Do not change the plug in any way.
4

VOLTAGE WARNING: Before connecting the tooltoa power source (receptacle,
outlet, etc.) be sure the voltage supplied is the same as that specified on the
nameplate of the tool. A power source withvoltage greater thanthat specified
for the tool can result in SERIOUS INJURY tothe user - as well as damage to
the tool. If
in doubt, DO NOT PLUG IN THE TOOL. Using a power source with
voltage less than the nameplate rating is harmful to the motor.
ADDITIONAL SAFETY RULES
1. Wear eye protection.
2. Do not operate saw without guards in place.
3. Don't use the tool in the presence of flammable liquids or gases.
4. Check the blade carefully for cracks or damage before operation.
5. Use only flanges specified for this tool.
6. Becareful nottodamagethe arbor, flanges (especiallythe installing surface)
7. Make sure that the turn base is properly secured so it will not move during
8. For your safety, removethe chips, smallpieces, etc. fromthe table topbefore
9. Avoid cutting nails. Inspectfor andremoveall nailsfrom the workpiece before
Replace cracked or damaged blade immediately.
or bolt. Damage to these parts could result in blade breakage.
operation.
operation.
operation.
IO. Make sure the shaft lock is released before the switch is turned on.
11. Be sure that the bladedoes notcontactthe turnbaseinthe lowest position.
12. Hold the handle firmly. Be aware that the saw moves up or down slightly
during start-up and stopping.
13. Do not perform any operation freehand. The workpiece must be secured
firmly against the turn base and guide fence during all operations.
14. Keephands outof pathof saw blade. Avoid contact withany coasting blade.
It can still cause severe injury.
15. Never reach around saw blade.
16. Make sure the blade is not contacting the workpiece before the switch is
turned on.
17. Before using the tool on an actual workpiece, let
it run for a while. Watch
for vibration or wobbling that could indicate poor installation or a poorly
balanced blade.
18. Wait until the blade attains full speed before cutting.
19. Stop operation immediately if you notice anything abnormal.
20. Do not attempt to lock the trigger in the on position.
5

21. Shut off power and wait for saw bladetostop before servicing or adjusting
tool.
22. Be alert at all times, especially during repetitive, monotonous operations.
Don't be lulledintoafalsesense of security. Bladesareextremelyunforgiving.
23. Do notcut cross-armed as shown
I
24. Always use accessories recommended in this manual. Use of improper
25. Don't abuse cord. Neveryank cordtodisconnect
it from the receptacle.Keep
accessories such as abrasive wheels may cause an injury.
cord away from heat, oil, water and sharp edges.
SAVE THESE INSTRUCTIONS.
6

When carrying the tool, lower the handle
fully and press the stopper pin to lock the
handle in the lowered position. Secure the
turn base by means
of the grip. The tool can
then be conveniently carried by the carrying
grip.
WARNING:
Be sure that the tool is unplugged first.
Stopper pin is for carrying purposes only
and not for any cutting operations.
Carrying
Bench mounting miter saw
This tool should be bolted with two bolts to
a level and stable surface using the bolt
holes provided in the tool's base. This will
help prevent tipping and possible injury.
Removing or installingsaw blade
CAUTION:
Always be sure that the tool is switchedoff
and unpluggedbefore removing or installing
the blade.
To remove the blade, use the socket
wrench to loosen the hex bolt holding the
center cover by turning it more than three
turns counterclockwise. Raise the safety
cover and center cover
Socket wrench
7

Press the shaft lock so that the blade can-
not revolve and use the socket wrench to
loosen the hex bolt clockwise. Then re-
move the hex bolt, outer flange and blade.
To install the blade, mount the blade onto
the spindle, making sure that the direction
of the arrow on the surface of the blade
matches the direction of the arrow on the
blade case. Install the outer flange and hex
bolt, and then use the socket wrench to
tighten the hex bolt securely counterclock-
wise while pressing the shaft lock. Then
tighten the hex bolt clockwise to secure
the center cover.
Socket
wrench
CAUTION:
Use only the Makita socket wrench provided to install or remove the blade. Failure to do
so may result in overtightening or insufficient tightening of the hex bolt. This could cause
an injury.
Safety cover
When lowering the handle, the safety
cover risesautomatically. The cover returns
to itsoriginal position when the cut is com-
pleted and the handle
is raised. NEVER
DEFEAT OR REMOVE THE SAFETY
COVER. In the interest of your personal
safety, always maintain the safety cover in
good condition. Any irregular operation of
the safety cover should be corrected imme-
diately. NEVER USE
THE TOOL WITH A
FAULTY SAFETY COVER. If the see-
through safety cover becomes dirty, or
sawdust adheresto it insuch
a way that the blade and/or workpiece is no longer easily vis-
ible, unplug the saw and clean the cover carefully with a damp cloth. Do not use solvents
or any petroleum-based cleaners on the plastic cover.
8

Dust bag
The use of the dust bag makes cutting
operations clean and dust collections easy.
To attach the dust bag, fit the bags entry
port over the dust spout.
When the dust bag is about half full,
remove the dust bag from the tool and pull
the fastener out. Empty the dust bag of its
contents, tapping it lightly
so as to remove
particles adhering to the insides which
might hamper further collection.
Switchaction
To prevent the trigger from being acciden-
tally pulled,
a lock-off button is provided.
To start the tool, press in the lock-off but-
ton and pull the trigger. Releasethe trigger
to stop.
Lock-off button
CAUTION:
*Before plugging in the tool, always check to see that the switch trigger actuates properly
.When not using the tool, remove the lock-off button and store it in
a secure place. This
.Do not pull the trigger hardwithout pressing in the lock-off button. This can cause break-
and returns to the
"OFF" position when released.
prevents unauthorizedoperation.
age of the switch.
9

Kerf board
This tool is provided with the kerf board in
the turn base. If the kerf groove has not yet
been cut in the kerf board by the factory,
you should cut the groove before actually
using the tool to cut
a workpiece. Switch
on the tool and lower the blade gently to
cut agroove inthe kerf board.
Maintainingmaximum cutting capacity
Unplug the tool before any adjustment is attempted.
This tool
is factory adjusted to provide the max. cutting capacity for a 255 mm (10") saw
blade. When the diameter of the blade has been reduced due to sharpening, adjust the
depth adjusting bolt by turning it with the socket wrench. The saw blade is lowered by
turning the depth adjusting bolt counterclockwise and raisedby turning
it clockwise. Adjust
so that when the handle is in the fully lowered position, there will be a distance of about
130 mm(5-1/8") from the front face of the guide fence to the point where the front edge
of the bladeenters the kerf. With the tool unplugged, rotate the blade by handwhile hold-
ing the handle all the way down. Be sure that the blade does not contact any part
of the
Positioning for adjustingthe miter angle
Loosen the grip by turning counterclock-
wise. Turn the turn base while pressing
down the latch spring. When you have
moved the grip to the position where the
pointer indicates the desired angle on the
miter scale, securely tighten the grip clock-
wise.
CAUTION:
When turning the turn base, be sure to raise the handlefully.
10

Securingworkpiece
Whenever possible, secure the workpiece with the optional vise. If you must use your
handto hold the workpiece, then it must be done firmly and securely
so as not to lose con-
trol of the workpiece. Your handand arm must be kept well away from the blade area
(4"
minimum).Squeeze the workpiece firmly against the guide fence with your fingers held
over the top of the guide fence. The workpiece must also rest steadily on the turn base.
WARNING:
Never use your handto hold the workpiece that requires your hand to be any closer than
4" from the blade area. Inthis case, always use the optional vise to secure the workpiece.
After any cutting operation, raise the blade gently. Never raise the blade until it has come
to
a complete stop. Seriousinjury may result.
1. Verticalvise (optionalaccessory)
The vertical vise can be installed on the guide fence or the holder assembly (optional
accessory).
Insert the vise rod into the hole in the
guide fence or holder assembly and
tighten the screw to secure the vise rod.
Position the vise arm according to the
thickness and shape of the workpiece
and secure the vise arm by tightening
the screw. Press the workpiece
flat
against the guide fence and the turn
base. Position of the workpiece
at the
desired cutting position and secure it
firmly by tightening the clamp screw.
1 Vise rod-
7 Clamp screw
2. Horizontalvise (optionalaccessory)
The horizontal vise can be installed on either the left or right side of the base. When
performing
15" or greater miter cuts, install the horizontalvise on the side opposite the
direction inwhich the turn table is to be turned. By turning the knob on the vise coun-
terclockwise, the screw is releasedand the vise shaft can be moved rapidly in and out.
By turning the knob clockwise, the screw remains secured. To grip workpieces, turn
the knob gently clockwise until the projection reaches it topmost position, then fasten
securely. If the knob is forced in or pulled out while being turned clockwise, the projec-
tion may stop
at an angle. In this case, turn the knob back counterclockwise until the
screw is released,before turning again gently clockwise.
11

3. Holdersand holder assembly
I
(optionalaccessories)
The holders and the holder assembly
can be installed on either side as
a con-
venient means of supporting work-
pieces horizontally. Install them as
shown in the figure. Then tighten the
screws firmly to secure the holders and
the holder assembly.
When cutting long workpieces, use the
holder-rod assembly (optional acces-
sory). It consists of two holder assem-
blies and two rods 12.
Screw
Holderassembl Screw
Holderassembly
1
Rod 12
CAUTION:
Always support longworkpieces levelwith the top surface of
the turn base for accurate
cuts and to prevent dangerous loss of control of the tool.
Operation
CAUTlON:
*Before use, be sure to releasethe handle from the lowered position by pulling the stop-
per pin.
*Make sure the blade is not contacting the workpiece, etc. before the switch is turned on.
*Do not apply excessive pressure on the handlewhen cutting. Too much force may result
in overload
of the motor and/or decreased cutting efficiency.
*Gently press down the handle to perform the cut.
If the handle is pressed down with
force or if lateralforce is applied, the blade will vibrate and leave a mark (saw mark)inthe
workpiece andthe precision of the cut will be impaired.
12

When cutting with this tool, the thickness
of the blade is cut out of the workpiece as
well. Therefore, your cutting line should be
on either the left or right side of the groove
in the kerf board. Switch on the tool and
wait until the bladeattains full speed before
lowering gently into the cut. When the
blade, contacts the workpiece, gradually
bear down on the handle to perform the
cut. When the cut
is completed, switch off
the tool and WAIT UNTIL THE BLADE HAS
COME TO
A COMPLETE STOP before
returning the blade to its fully elevated posi-
tion . A thin piece of cut off material could
CAUTION:
When cutting long workpieces, use sup-
ports that are as high as the top surface
level of the turn base.
Cuttingline
G~M?
1. Cutting crown and cove moldings
*Crown and cove molding can be cut on a compound cut with the moldings laid flat on
the turn base.
*There are two common types of crown moldingsand one type
of cove molding; 52/38"
wall angle crown molding, 45" wall angle crown molding and 45" wall angle cove mold-
ing. See illustrations below.
Ceiling Ceiling Ceiling
-
- -
-
2 3
45" type
cove molding
13

*There are crown and cove molding joints to fit "Inside" 90" corners (a and 0 in Fig. A)
and "Outside" 90" corners t@ and @ in Fig.A).
*
/
Room
1
Outside corner
Wall
Position in Fig (A)
0
Q
For inside corner
Ceiling
Miter angle Finished piece
Right
45"
Save the right side of blade
Save the left side
of blade
I aft AKO
Fig. (B)
Position crown molding with its WALL CONTACT EDGE against the guide fence and its
CEILING CONTACT EDGE against the crown molding stopper as shown in Fig. (B). Refer
to the table
(C) for the miter angle.
.
Table (CI
0
--
Save the right side of blade
14

2. Cutting aluminum extrusion
When securing aluminum extrusions,
use spacer blocks or pieces
of scrap as
shown in the figure to prevent deforma-
tion of the aluminum. Usea cutting lubri-
cant when cutting the aluminum extru-
sion to prevent build-upof the aluminum
material on the blade.
In
Aluminum extrusion
- Spacerblock
I
CAUTION:
Never attempt to cut thick or round aluminum extrusions. Thick aluminum extrusions
may come
loose during operation and round aluminum extrusion cannot be secured
firmly with this tool.
3. Wood facing
Use of wood facing helps to assure splinter-free cuts in workpieces. Attach a wood
facing to the guide fence using the holes in the guide fence.
CAUTION:
*Use straight wood of even thickness as the wood facing.
*See the figure belowconcerning the dimensions for
a suggested wood facing
Over 10 mm (3/8")
Over 460 mm(18-1/8")
90 mm
(3-9/16")
Hole
137"
70" 70" 137"
(5-3/8") (2-3/4") (2-3/4") (5-3/8")
Center of
wood facing
15

4. Cutting repetitivelengths
When cutting several pieces of stock to
the same length, ranging from
240 mm
(9-29/64") to 400 mm (15-3/4"), use of
the set plate (optional accessory) will
facilitate more efficient operation. Install
the set plate on the holder (optional
accessory)as shown in the figure. Align
the cutting line on your workpiece with
either the left or right side of the groove
in the kerf board, and while holding the
workpiece from moving, move the set
plate flush against the end of the work-
piece. Then secure the set plate with
Holder /
the screw.When the set plate is not used, loosen the screw and turn the set plate out
of the way.
16

MAINTENANCE
CAUTION:
Always be sure that the tool is switched off and unplugged before attempting to perform
inspection or maintenance.
WARN
I NG :
Always be sure that the blade is sharp and cleanfor the best and safest performance.
Alignment for squareness
This tool was carefully adjusted and alignedfor squareness of cut at the factory, but rough
handlingmay have affected the alignment. If your tool is not alignedproperly, perform the
following.
Loosen the grip and set the turn base at zero degrees by turning the turn base. Tighten
the grip securely and loosen the hex bolts on the guide fence. Square the side of the
blade with the face of the guide fence using
a triangular rule, try-square, etc. by moving
the right side of the guide fence. Then securely tighten the hex bolts on the guide fence in
the order indicated in the figure.
- Triangular rule
I w 'c YGrlp
\\
Guide fence
Replacing carbon brushes
Removeand check the carbon brushes reg-
ularly. Replace when they wear down to
the limit mark. Keep the carbon brushes
clean and free to slip in the holders. Both
carbon brushes should be replaced at the
same time. Use only identical carbon
brushes.
I N wr
L Limitmark
17

Use a screwdriver to remove the brush
I
holder caps. Take out the worn carbon
brushes, insert the new ones and secure
the brush holder caps.
After use
After use, wipe off chips and dust adhering to the tool with a cloth or the like. Keep the
safety cover clean according to the direction in the previously covered "Safety cover".
Lubricate the sliding portionswith machine oil to prevent rust.
To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjust-
ment should be performed
by Makita Authorized or Factory ServiceCenters, always using
Makita replacement parts.
18

ACCESSORIES
The accessorieslisted inthis manualare availablean extra-cost from your Makita distributor or Makita
factory service center. Servicecenters are listed on the warranty card packedwith your tool.
CAUTION:
These accessoriesor attachments are recommended for use with your Makita tool specified in this
manual.The use of any other accessories or attachments might present a risk
of injury to persons.
The accessoriesor attachments should be usded only inthe proper and intended manner.
Dia. Hole dia
Part
No. Immi b"
721425-2 255 (10") 15 88 (5/8")
Dust bag
Part No. 122523-9
Hole dia.
Part
No teeth
teeth
104
*Triangularrule
Part No. 762001-3
a Set plate
Part No. 122472-0
.Socket wrench 13
Part No. 782212-4
Lock-offbutton (2 pcs.)
Part No. 411478-6
Holder-rodassembly
Cross-cutsaw blade Carbide-tippedsawblade
*Crownmoldingstopper set
Part No. 192622-1
*Holderset (withscrews)
Part No. 192621-3
19

Holder assembly
Part No. 122446-1
Vertical vise (withscrew)
Part No. 192672-6
Horizontalvise
Part No. 122564-5
n
20