Makita EM2600L User manual

SERVICE MANUAL
EM2600U,EM2600L
ER2600L
[Image: EM2600U] [Image: EM2600L]
[Image: ER2600L]

SPECIFICATIONS
Specifications
Model
EM2600U
EM2600L
Dimensions (mm)(L x W x H)
(without cutting blade)
1770x 610 x 410 1770x 330 x185
Weight (kg)
5
Revolution of cutter head(rpm) 4,000~6,000
Gear ratio
14/19
Clutch
Automatic centrifugal type
Engine
1E33F
Displacement (cm3 ) 25.7
Power rating (kw)
0.8
Carburetor All position diaphragm type
Starting system Recoil starter
Ignition system Solid state ignition
Plug
NGK BPMR7A or equivalent
tank (l) 0.6
Fuel Mixed gas (Gasoline: Makita Genuine Two-stroke Engine Oil=50:1)
NOTE:
▪ Specifications are subject to change without notice.

Designation of parts

Disassembly of Nylon Cord Assembly for ER2600L
Unscrew 2 CROSSRECESS BOLT M6X30 (115). Insert the pin to the hole to prevent the Nylon cord assembly from rotating.
Rotate the Nylon cord assembly counter clockwise to take it out. Insert the slotted screw driver and take out the BODY CAP (139).
Now there appears Reel (137) with NYLON LINE PA66, ORANGE 2.6MX2(138), WASHER 39.5X27.2X0.8 (133), SPRING
(134) and WASHER 39.5X27.2X0.8 (135).
Assembly of Nylon Cord Assembly for ER2600L
Place WASHER 39.5X27.2X0.8 (133), SPRING (134), WASHER 39.5X27.2X0.8 (135), REEL (137) with NYLON LINE PA66,
ORANGE, 2.6MX2 (138) and BODY CAP (139). After placing Body cap, make sure that the REEL (137) is bumping up and
down by pushing red circle part of the Reel (137).
115
PIN
139
140
138
137
135
134
133

Disassembly Procedure
Unscrew 2 CROSSRECESS BOLTS M6X30 (115) and SOCKET HEAD BOLT M5X12 (116).
Using 1R311 (Retaining ring pliers with long bent nails), take out the INNER SNAP RING (120).Wrap the paper around
the bearing case (127) as illustrated below. Using water pump pliers, turn the BEARING CASE (127) counter clockwise. In order
to protect the BEARING CASE from the damage, Please use the paper before sandwiching bearing case. Using arbor press, press
fit the red circle part to take out the shaft.
115
116
1R311
127
134
135
137
133
138
137
139

Assembly Procedure
Press fit the shaft into BALL BEARING 608ZT (122) and then insert the shaft with BALL BEARING 608ZT into BEARING
CASE, WASHER 16X8.3X2.2 (128), SPRING WASHER (129) and SPOOL BASE (130).
Using 1R311(Retaining ring pliers with long bent nails), insert the inner snap ring(120).
Insert the bearing case into pipe then fix with SOCKET HEAD BOLT M5X25(126) and CROSSRECESS BOLT M6X30(115).
130
Vise
122
128
129
130
Water Pump Pliers
128
124
129
130
121
127
123
122

Insert the pin to prevent the NYLON CUTTING HEAD ASS'Y(140) from rotating.
DISASSEMBLY & ASSEMBLY PROCEDURES
(Common in EM2600U, EM2600L and ER2600L)
Precautions in Disassembly & Assembly
Disassembly
1.Handle disassembled parts with care, and clean and keep them in order.
2.Clean off mating surfaces of removed packing components.
Assembly
1.Note assembly order (and assembly direction).
2.Replace packing/gaskets as required.
3.Check operation and sound after assembling key parts.
Fig .II-1
115
126
140
Pin
120

Separating/ConnectingEngine and Tool
1. Separation
Loosen the 2 bolts on holder case in order to remove drive
shaft from holder case(Fig .II-1).
2. Connection
1.Fully insert the drive shaft into the holder case
(Approximately 60 mm;2-3/8",). If the inner shaft resists full
insertion of the drive shaft, insert it again after slightly
rotating the drive shaft or the support washer on the gear case
to match the inner shaft with the hole inside the holder case.
2.After making sure that the drive shafts is installed fully and
correctly, tighten the screws M5 X 18 to secure the drive
shaft.
Connection of throttle wire
1.Connect the throttle wire (Fig .II-2)
2.Squeeze the throttle lever to make sure that the throttle
wire moves smoothly.
3.Connect the switch cords to the two cords from the
engine by inserting one into the other.
4.Wrap the waist pad around the drive shaft so that the
hanger will protrude through the slit in the waist pad and
the throttle wire and the cords will also be wrapped under
the waist pad.(Fig.II-3).
Fig .II-2
Fig .II-3
5.Insert the bullet connectors. (Fig. II- 4). Fig .II-3
Fig .II-4

Disassembly & Assembly of Tool
Disassembly Procedure for EM2600U and EM2600L
1.Remove clamp bolt. Take off inner snap ring.
2.Tap surface A with plastic hammer to remove
gear.
3.Take off inner snap ring.
4.Tap surface B with plastic hammer to remove cutter
shaft.
(Assembly Procedure)
Perform in reverse order of disassembly procedure.
CAUTION:
1. Apply grease as required.
2. After assembly, turn cutter shaft to check operation and sound.
A) Gear head
shield
Gear

(C) Hanger
Component table for EM2600U
(B)U-Handle (D) Control Lever ass’ y
BracketA
Bracket B

Component table for ER2600L and EM2600L
(E) Control lever ass’ y
(F) Loop-Handle

For U handle models
1.Place the two handles onto the handle holder.
The control lever must come to right side when you look towards the
cutting tool.
2.Fit the handle ends to the groove on the handle holder and fit the
clamp on them. Loosely tighten them with four bolts for adjustment.
3.Adjust handle’s angle, and then tighten all bolts evenly by a hex
wrench.

4.Place the throttle cable to the control lever side of
the shaft. And then wrap them with the waist pad.
5.Insert the throttle cable into the clamping slot of the
handle holder.
6.Make sure the throttle cable is positioned as shown.
7.Operate the control lever and make sure it
moves smoothly.
CAUTION: Do not position the throttle cable as shown. Otherwise
curved cable may cause high idle speed, and
uncontrollable blade may cause personal injury.
Throttle cable
waist pad
clamping slot
throttle cable

Tool Installing Procedure
For Loop handle models
1.Put the thread on handle holder into the location hole on tube.
2.Fix the assistant handle onto the barrier.
3.Tighten the 4 bolts M5 x 30.
4.Tool Installing Procedure
205
235
Location hole
Bolt M5X30
Handle
Thread
Engine
335
512

Disassembly of handle and shaft part (ER2600L)
Unscrew 4 HEX. SOCKET HEAD BOLTS M5X30 (108) to take out the U shaped HANDLE HOLDER 3(109). Make sure not to
lose 4 NUTS M5 (111) behind HEX. SOCKET HEAD BOLT M5X30(108). Unscrew 4 TAPPING SCREWS PT4X18 (105).
Unscrew 2 SOCKET HEAD BOLTS M5X20(40) and a SOCKET HEAD BOLT M5X12(SW)(41).Therefore, you are able to take
the pipe out from the engine itself.
Take out the FLEXIBLE SHAFT(107) from the pipe.
108
109
40
41
107
105
111
Pipe

Assembly of handle and shaft part (ER2600L)
Insert the flexible shaft (107) into the pipe.
Place the torsion spring(95) (97) in Throttle lever (96). Then place the Throttle lever is stuck in Lever case. Make sure concavo
part of throttle lever is stuck in pin as shown in red circle. The Picture on right shows the image after assembly of lever case L and
Throttle lever.
Screw 4 TAPPING SCREWS PT4X1(105). Screw SOCKET HEAD BOLT M5X12(SW)(41) and 2 SOCKET HEAD BOLTS
M5X20(40).
107
105
96
40
41
97
95

Disassembly & Assembly of Engine
(Common in EM2600U, EM2600L and ER2600L)
Air Cleaner
Carburetor

Equipment onEngine
Cover
Start Cover
Socket head bolt(MSXSO)
(Use
anaerobichigh-strength
sealants)
Clutch drum
Grommet
Clutch Cast Complete