Makita DVC860L Manual

CONCEPT AND MAIN APPLICATIONS
Model DVC860L is a corded and cordless vacuum cleaner powered by AC and
two 18V Li-ion batteries in series.
Its main features are as follows:
• Clothltertype;forbothWet&Dryvacuumcleaning
• Largeon-offswitch;alsoequippedwithmainpowerswitch
• Variable suction power control by dial
• Dualbatteryfuelgauge
• Removablestoragebox
• Removable power supply cord for better maneuverability
Note: Not compatible with 1.3Ah Li-ion battery BL1815.
Specication
Model
Specication DVC860L
Power unit AC/DC
Battery
Voltage:V 36(18x2)
Capacity: Ah 1.5,2.0,3.0,4.0,5.0
Energycapacity:Wh 27x2,36x2,54x2,72x2,90x2
Cell Li-ion
Chargingtime(approx):min 15,24,22,36,45withDC18RD
15x2,24x2,22x2,36x2,45x2withDC18RC
Wet/Drytype Wet&Dry
Variable suction power control Yes(bydial)
Continuousruntime(approx.)onasinglefull
batterycharge:minute 30-65withtwobatteriesBL1850;BL1850B
Suctionpower:W on DC power 70-25
on AC power 320
Maxsealedsuction:kPa on DC power 9
on AC power 24
Maxairow:m3/ minute on DC power 2.1
on AC power 3.6
Tankcapacity:L Wet 6
Dry 8
Noise: dB on DC power 64
on AC power 75
Protectionfromelectricshock Double insulation
Powersupplycord:m(ft)*1NorthAmericancountries:6.0(19.7),
Othercountries:5.0(16.4)
Weightaccordingto
EPTA-Procedure01/2003*2:kg(lbs) 8.6(19.0)*3,9.2(20.3)*4
Dimensions:mm(")
Length(L) 366(14-3/8)
Width(W) 334(13-1/8)
Height(H) 368(14-1/2)
*1 As for the shord cord, connection cord is included.
*2 WithPlasticdustbag650x650
*3 WithtwobatteriesBL1815N;BL1820
*4 WithtwobatteriesBL1830;BL1840,BL1840B;BL1850,BL1850B
Voltage(V) Current(A) Cycle(Hz) ContinuousRating(W) Max.Output(W)
Input Output
110 10 50/60 1,050 --- ---
120 9.2 50/60 --- --- ---
220 5 50/60 1,050 --- ---
230 4.8 50/60 1,050 --- ---
240 4.6 50/60 1,050 --- ---
OFFICIAL USE
forASC&SalesShop
TECHNICAL INFORMATION
Model No.
Description Corded and Cordless Vacuum Cleaner
DVC860L
L
W
H
PRODUCT
P1/29
October2015

P2/29
Nozzle assembly
Hosecomplete38-2.5
Plasticdustbag650x650
Plasticdustbagset(10pcs)
Straightpipe
Bendingpipe
Corner nozzle
Toolbox
Connection cord*1
Battery*2
Battery cover*3
Charger*2
*1 Depends on destinations.
*2BatteryandChargerarenotsuppliedwith“Z”model.
*3SuppliedwiththesamequantityofextraBattery.
Note:Thestandardequipmentmayvarybycountryormodelvariation.
Hosecomplete28-1.5/28-3.5/28-5.0/38-1.5/38-2.5/38-5.0
Frontcuffs22/24/38
Holder 10-33
Plasticdustbagset
Powderlter
Damper
Pre-lter
Filterforwetvacuumcleaning
Paperdustbag7L/10L
Straightpipe
Bendingpipe
Nozzle assembly
Corner nozzle
Anchor nozzle
Round brush
Cleaningset
18VLi-ionbatteryBL1815N;BL1820,BL1820B;BL1830;BL1840,BL1840B;BL1850,BL1850B
FastchargerDC18RC
ChargerDC24SC
ChargerDC18SD
AutomotivechargerDC18SE
FourportmultichargerDC18SF
TwoportmultifastchargerDC18RD
Standard equipment
Optional accessories

P 3/ 29
Repair
Caution: 1. Repair the machine in accordance with “Instruction manual” or “Safety instructions”.
2. Wait at least 5 minutes after removing battery or unplugging from power source, and then start
repairing because you may get electric shock by the electricity remaining in Controller.
3. Use 1R276 Acrylic Dust Box to prevent dust from spreading when repairing device for dust collecting.
[1] NECESSARY REPAIRING TOOLS
Code No. Description Use for
1R263
1R274
1R276
1R291
DIGITAL TESTER
1R402 checking energizing condition of Motor assembly
[2] LUBRICATION
Fig. 1
Item No. Description Amount
a little
a little
Portion to lubricate
BEARING EXTRACTOR removing Caster
TYPE 72 FIELD INSERT JIG press fitting Caster
ACRYLIC DUST BOX prevention against dust scattering
RETAINING RING S AND R
PLIERS removing Switch
Apply Makita grease FA No.2 to the portions designated with the black triangle to protect parts and product
from unusual abrasion.
Switch
19
21
19
21
O ring 14
O ring 9
Circumference
Circumference
Switch dial
Switch lever
Switch base complete
Stop ring E12
Index
[1] NECESSARY REPAIRING TOOLS . . . . . . . . . . . . . P 2
[2] LUBRICATION
[3] -1. Motor section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P 3
[3] -2. Carbon brush set . . . . . . . . . . . . . . . . . . . . . . . . . P 10
[3] -3. Switch base section . . . . . . . . . . . . . . . . . . . . . . P 13
[3] -4. Straight pipe and Stopper
[3] -5. Float section . . . . . . . . . . . . . . . . . . . . . . . . . . P 14
[3] -6. Caster . . . . . . . . . . . . . . . . . . . . . . . . . P 16
[3] -7. Bumper
[3] -8. Inlet section . . . . . . . . . . . . . . . . . . . . . . . . . P 17
[3] -9. Tightening torque . . . . . . . . . . . . . . . . . . . . . . . . P 18
Legend Symbol . . . . . . . . . . . . . . . . . . . . . . . . . P 19
Parts list for Circuit diagram
Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . P 20
Wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . P 21
[4] TROUBLE SHOOT . . . . . . . . . . . . . . . . . . . . . . . . . P 27

P 4/ 29
Repair
[3] DISASSEMBLY/ASSEMBLY
[3] -1. Motor section
DISASSEMBLING
Fig. 2
(60)
1. Separate Motor section from Tank (64) by
releasing Hooks (60).
Note: Hold Motor section tightly when you
activate without Tank (64) because Motor
section swings around.
2. <How to remove Battery cover complete>
Opening Battery cover complete (1),
remove it by pushing its hinge portion toward
the direction designated with arrow with Slotted
head screwdriver.
2a. <How to remove Grip (3)>
Keeping Grip (3) in foldered position as per the
Photograph to left, remove Grip (3) by pushing
its hinge portion toward the direction designated
with black arrow with Slotted head screwdriver.
< Note >
No need to remove Grip (3), unless Grip (3) itself
or Cowling (7) is replaced.
Slotted head screwdriver
3. Remove Switch button (4) by levering
up with Slotted head screwdriver,
inserted into the space at the center of
Switch button (4).
4. Remove 2 pcs. of Compression
spring 20 (5).
5. Switch D2VW-01-3HS (29) is held to
Cowling complete (7) with its tall rib.
Opening the tall rib with Needle-nose
pliers, shift the Switch (29) from the
place where it was, gripping with external
nails of 1R291.
(1)
(64)
(3)
(7)
Motor
section
(4)
(5)
6. Push the Switch (29) into the space
under Cowling complete (7).
7. Unscrew six 4x65
Tapping screws (6).
8. Separate Cowling complete (7) from
Separator (34).
1R291
Needle-nose pliers
(29)
(29)
(7)
(34)
(6)
(1) Separate Cowling complete from Separator. Fig.2

P 5/ 29
Repair
[3] -1. Motor section
DISASSEMBLING
Fig. 3
3. Lift up Separator (34) while pressing down
Tank cover complete (43).
4. Remove Motor assembly (39) from Tank
cover complete (43).
(27)
Lead wire
holder
Lead wire
of (39)
2. Lifting up Controller B (27), remove Lead wires of
Motor assembly from Lead wire holder.
1. Tracing Lead wires connected to Motor assembly (39),
disconnect the Connector that is connected to
Controller C (65).
(2) Take out Motor assembly. Fig.3
(65)
Connector
(39)
(34)
(43) (39) (39)
(38)
(40)
Small slotted head
screwdriver or pricker
Lock device
< Note >
While pressing Lock device of Terminal with small
slotted head screwdriver or pricker, pull out Lead wire
from Motor assembly (39).
(39)
(43)
5. Remove Rubber
ring 60 (38) and
Rubber ring 120 (40)
from Motor
assembly (39).
[3] DISASSEMBLY/ASSEMBLY

P 6/ 29
Repair
[3] -1. Motor section
ASSEMBLING
Fig. 4
2. Assemble Rubber ring 60 (38) to Motor assembly (39)
while fitting its protrusion to the hole of Motor case
section of (39).
(1) Assemble Motor assembly. Fig.4
a. Fit the groove of Rubber ring 120 (40)
to the circumference rib.
c. Put lead wires of Motor assembly
to the notch of Brush holder.
1. Assemble Rubber ring 120 (40) to Motor
assembly (39) while paying attention to
a, b and c.
b. Fit four protrusions of Rubber
ring 120 (40) to four notches
of Motor assembly (39).
Four Positioning Ribs
(40)
Circumference
rib of (39)
[3] DISASSEMBLY/ASSEMBLY
(38)

P 7/ 29
Repair
[3] -1. Motor section
ASSEMBLING
(2) Mount Motor assembly to the upset Separator by inserting from Tank cover complete side. Fig. 5
1. Assemble Motor assembly (39) to the upset
Separator (34) while fitting the groove of Rubber
ring 120 (40) to the rib of Separator (34).
(34)
3. Assemble Rear block filter (42) carefully not to
push it deeper than the height of
rib of Separator (34).
4. Make sure that Rubber ring 120 (40) fits to the rib
of Separator (34) at its groove portion.
(39)
Rib
(42)
(40)
2. Pass the lead wires of Motor assembly (39)
through the square hole for Lead wire passing.
Groove
(42)
(40)
5. Assemble Front dumper (45) aligning its V
shaped portion to the triangle portion of Tank
cover complete (43).
7. Attach Front dumper (45) and Band dumper (44)
to the ribs of Tank cover complete (43) while
making sure that they are flat.
7. Assemble Tank cover complete (43)
together with Float cage (48) to
Separator (34).
Fig. 5
Square hole for
Lead wire passing
(45)
(44)
(43)
(43)
(48)
(34)
6. Mount Band dumper (44).
(34)
[3] DISASSEMBLY/ASSEMBLY

P 8/ 29
Repair
[3] -1. Motor section
ASSEMBLING
1. Set the machine, Separator (34) top,
Float cage (48) down.
Fig. 6
(34)
(65)
(48)
(39)
(9)
2. Put the Lead wires of Motor assembly (39)
on this route.
3. Connect the lead wires of motor assembly (39）
with those of Controller C (65).
4. Set Top damper (9) to the reverse side
of Cowling complete (7),
* aligning its notch to the center of
Cowling complete (7)
* aligning its shape to that of Cowling
complete.
(9)
(7)
(3) Connect Motor assembly’s lead wires with Controller C and stick Top damper to the reverse side of Cowling complete.
Fig. 6.

P 9/ 29
Repair
[3] -1. Motor section
ASSEMBLING
Fig. 7
(36)
(36)
(4) Set Lead wires and electrical parts to Separator before mounting cowling complete. Fig. 7
(65)
Heat sink
Do not put any lead wires
on Heat sink.
Put lead wires in this place
so that they do not come
out to the outside of
Spacer (34).
Screw boss
Put lead wires of Power
supply cord (36) so deep
that they are not put on
Screw boss.
Be careful not to put lead wires on Screw boss,
Terminal and Ribs for Terminal setting.
Screw boss
Terminal Terminal
Controller C (65) has to be put
exactly to the place where it is.
(34) (34)
(18)
(18)
Fix Lead wires (red) with two lead wire holders
of Switch base complete (18). Otherwise, they
can be damaged by the rib of Cowling complete.

P 10/ 29
Repair
[3] -1. Motor section
ASSEMBLING
Fig. 8
(5) Mount Cowling complete and Switch button. Fig. 8
2. Tank cover complete (43) and Cowling
complete (7) are about 10mm away because
of Top damper mounted to the reverse side
of Cowling complete (7).
However, there is no problem if the Cowling
complete (7) closely touches Tank cover
complete (43) when it is pushed.
3. Tighten Cowling complete (7) with six 4x65 Tapping
screws (6).
4. Mount 2pcs.of Compression spring 20 (5).
1. While pulling out Switch D2VW-01-3HS (29)
through the hole of Cowling complete (7), mount
Cowling complete (7).
Gap
No Gap
(7)
(43) (7)
(43)
5. Opening the tall rib with Needle-nose pliers,
set Switch (29) to the place where it is,
gripping with external nails of 1R291.
6. Mount Switch button (4).
(5)
(5)
(6)
(29)
1R291
Needle-nose pliers
(29)
(4)
(29)
(7)