Maripak COMPACK i Series User manual

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SHRINK WRAP MACHINES
for compack-i series
Инструкция и каталог запчастей Maripack Compack-i 5800

1
Table Of Contents
2Certicate of conformity
3Service inquiries
3Warranty
4Safety information
5Contents of your package
5Your machine
6Mounting the legs
6Control panel
7Getting prepared
Loading the lm
Sealing
Shrinking
Magnetic hold down
9Periodic care
10 Technical specications
11 Maintenance
11 Troubleshooting
13 Spare part
15 Electrical diagram

2
EC Decleration of Conformity
According to EC Machinery Directive 89/392/EEC , Annex II A
We herewith declare, as
that the following described machine in our delivered version complies with the appropriate ba-
sic safety and health requirements of the EC Machinery Directive 89/392/EEC based on its design
and type, as brought into circulation by us. In case of alteration of the machine, not agreed upon
by us this decleration will lose its validity.
Description of the machine/machinery part;
Machine Type: .................
Serial Number: .................
Applicable EC Directives: (89/392/EWG) I.d.F. 93/44/EWG,
(73/23/EWG), (89/339/EWG) I.d.F. 93/31/EWG
Applicable Harmonized Standards: EN 60204 -1:1992 ; EN 292-1:1991; EN 292-2 A1:1995
EN 294:1992; EN 349:1993; VBG 76:1993; pr EN 415-3:1995
Applicable National Technical
Standard and
Specication: VBG 76
Date / Authorized Signature:
Title of signature:

3
In case of damage or a service requirement, please contact to your nearest authorized distributor
or to the manufacturer company addressed.
MARİPAK Packaging Ltd.
Service Inquiries
Warranty
This machine is under the warranty of the manufacturer for a period of one year beginning with
the date of delivery. Any interaction related to this warranty will be carried out between the rst
ocial invoiced company/person and the authorized distributors.
We hereby guarantee to replace any defected part of the machine in the warranty period. This
warranty also covers the repairing of the machine. If the repairing is carried out in the client’s
plant, the list price for service cost is invoiced to the client which is issued by the manufacturer.
The defected part will not be charged. The unit must not be opened by an unauthorized person.
It can only be opened by the approval of your authorized distributor. Any defected part must be
sent back to the distributor for replacement under warranty.
The manufacturer and the authorized distributor will not be responsible and this warranty will not
be valid under these conditions:
If the machine is not installed properly as described in this manual,
If the power supply is insucient or incorrect,
If anyone is harmed due to improper handling or improper power supply.
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4
If the consumable parts are demanded or there is a problem related to any consumable part as
described below:
Consumable parts: Cutting blade, rubber, teon tape, blade beds and its corner and side
connections.
If the machine is not used as described in this manual,
If a change is made on the machine by an unauthorized person.
The manufacturer company will not be responsible for any problem due to translation mistakes.
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Safety Information
Please read the following information before connecting your machine to a power supply.
Plug in the machine to an appropriate voltage as shown on page 15-16.
Check if the power supply is correct for the necessary connection given in the electrical diagram in
this manual.
Do not touch the sealing blade shown in Figure 1 (number 15) during operation or right after ope-
ration.
Do not touch the back side of the heating chamber which is at the back side of your machine. This
part of the unit is hot and might harm.
Do not lift the mesh hood (number 17) during operation. The fan might cause harm.
Before plugging in the machine make sure that you have xed it on a dry and humid-free ground.
Check the warning signs and labels on the machine.
Lock the front casters of the table to keep the machine steady.
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5
Contents Of Your Package
Please make sure that you have received all the items listed in the following table with your pack-
age.
Operating and instructions manual 1 Pcs
Main unit 1 Pcs
Conical lm holders 2 Pcs
Film holder bar 1 Pcs
Teon tape 1 Pcs
Rubber pad 1 Pcs
Cutting and sealing blade 1 Pcs
Allen key to screw conical lm holders 1 Pcs
Metal legs with casters 4 Pcs
Your Machine
Legends
1. Control panel
2. Transparent hood
3. Handle
4. Main body
5. Film holding bar
6. Working plate
7. Film opener plate side
8. Torsion bar
9. Perforators
10. Film holder
11. Legs
12. Front casters with brake
13. Perforator bars
14. Electromagnet (solenoid)
15. Sealing blade and beds
16. Electrical components (inside)
17. Mesh hood
18. Main on-o switch
19. Back casters (2 pieces)
Figure 1

6
Mounting The Legs
The outlook of the table and the mounting is shown in the following gures.
Control Panel
The control panel of the machine is shown in the gure below.
ON-OFF switch,
Digital controller unit
Legends
1. Indicates the temperature level of the
sealing,
2. Indicates that the machine is ready to
run/operate,
3. F mode indicates the‘FAN ON’mode. To
disable the FAN and proceed with‘SEAL
ONLY’mode, push the OK button.
4. Indicates the actual room temperature.
Figure 2
Figure 3
Figure 4
INFO! In each cycle the room temperature will be exchanged with cooler air. The most accurate tem-
perature values can only be read without packaging process in 5 minutes. Due to this fact, dramatic
temperature drops during cycles can be considered as a normal case.

7
Getting Prepared
Loading Film
To take out the holders, rst remove the lm holder bar and then unscrew the conical holders.
After one of the sides is xed, insert the lm roll on the bar and screw back the conical head to x
on the roll, as shown in gure 5.
Films are centre-folded and maybe produced either rolled in clockwise or counter clockwise as
shown in gure 5. Your machine is capable for either application.
After loading the lm, (when mounting the loaded bar) make sure that the opening side of the
lm faces the front side of the machine (device).
Pull the working plate, the plate which slides back and forth, towards the operator. The lm must
pass over and under the product plate. (The product plate must remain in between the upper
and lower leaves of the lm.) As the opening side of the lm faces the operator, the product can
easily be inserted.
You need to cut and seal the lm at least once to start the rst packaging. Place your product on
the plate together with the lm and slide together into the chamber of the machine.
Figure 5

8
The lm and the product must be positioned together close to the front-right corner of the cham-
ber. There must be 1-2 cms of distance between the edge of the chamber and the product.
Close the hood to cut the edges (Figure 6). A small amount of lm will be wasted.
IMPORTANT NOTE: To avoid wasting lm, you should choose the correct size of lm. Film widths are avail-
able generally between 20 cm and 60 cm. Sizes vary with increments of 5 cms (ie 20, 25, 30 and so on).
Sealing
One of the functions of the machine is“SEAL ONLY”operation. During this operation the fan won’t
work. You can wrap the package without shrinkage. To enable or disable the“FAN ON/OFF”mode,
just push the OK button (Figure 4, number 3).
Shrinking
The fan and the blade will automatically start functioning as the hood (heating chamber) is
closed.
During the process, the fan will accumulate hot air on the package and within a very short time
such as 3-5 seconds you can get your package shrunk.
WARNING: Always keep your package on the right corner close to the operator.
Magnetic hold down
Once the hood is closed manually, it will remain closed automatically by the magnetic hold down
mechanism. In such models the operator will be available to prepare the next coming package.
Figure 6 Figure 7

9
Periodic Care
WARNING: Unplug your machine before any periodic care.
Damage may occur to the acrylic cover if left closed. This will also void your warranty.
The fan chamber in the machine should be checked frequently and any kind of dirt and scrap
should be removed.
Remove any residue on the cutting blade and inside the knife bed.
Wipe the transparent hood with a wet cloth. Avoid using any chemicals to remove the dirt which
may harm the hood.
Check if the teon tape on the hood is damaged. If so, replace it with the supplied spare one. This
is a self adhesive tape and should be applied as at as possible.
Check the rubber pad across the sealing blade. If damaged, replace with the spare one supplied
with the machine. Insert the new one into the rubber housing channel gently. Please consider the
elasticity of the material and do not elongate the pad, otherwise it will be distorted.

10
Models Available
series* Chamber sizes
Max.
lm
width
Machine weight
Power
supply
Consump-
tion
(Max/
Average)
Machine dimensions
axbxcxdxe (mm/inches)
Packed
dimensions
axbxcxdxe
(mm/inches)
Max.
Capacity
Net Crated
COMPACK 4500-i
Code: Y12 001 1022 MG 450x320x250mm 17”x13”x9”
400mm
15”
80 kg
176 lbs
112 kg
246 lbs
230V,
15 Amps
1 Phase
3,4/1,9kW 1085x615x1135x865x270
43”x24”x44”x34”x10”
1200x800x800
47”x31”x29”
8-10 packs/min
%20 faster in MC model
COMPACK 5800-i
Code: Y12 001 1042 MG-MC 580x440x250mm 22”x17”x9”
530mm
21”
109 kg
240 lbs
144 kg
317 lbs
230V
19 Amps
1 Phase
4,4/2,4kW 1227x745x1135x865x270
48”x29”x45”x34”11”
1200x800x800
47”x31”x29”
COMPACK 7000-i
Code: Y12 001 1062 MG 700x540x250mm 27”x21”x9”
650mm
25”
146 kg
321 lbs
196 kg
432 lbs
230V
22 Amps
1 Phase
4,9/2,7 kW 1499x859x1133x885x270
59”x34”x45”x34”x11”
1740x1040x800
68”x41”x31”
COMPACK 7000-i
Code: Y12 001 1062 MG 810x640x250mm 31”x25”x9”
750mm
29”
158 kg
348 lbs
209 kg
460 lbs
400V
27 Amps
3 Phase
6,2/3,5 kW 1800x980x1135x880x270
79”x38”x45”x34”x11”
1800x1040x900
71”x41”x35”
* ST: Standard series without magnetic hold down, *MG: Magnetic hold down series, *MC: Automatic discharge series
* Color: RAL 7035 Light gray
Warranty: One year on non-wearable parts
Technical Specications

11
Troubleshooting
If the unit does not start when switched on
Check if the plug is connected to the energy as shown in the technical description.
Check if the main switch is ON
Check the fuse, all switches must be ON
If the fan does not work
Check if the limit-switch next to the hood has vertical contact to the part together with
upper hood.
Check if the SEAL ONLY function is set to F mode as shown in Figure 4.
Check if the circuit breaker is‘ON’ (see electrical diagram on page 15 or 16).
If the unit does not heat
Check if the circuit breakers are all‘ON’(see electrical diagram on page 15 or 16).
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•
Replacement of the cutting blade
Cutting blade can be broken in time. In order to change it, follow the steps below;
CAUTION: For your safety unplug your unit before any service action. And make sure if the cutting blade
is cooled down.
As shown in the Figure 8, there are 3 connection points for the knives. First unscrew the screws
with the allen key and then replace the
old knife with a new one.
Start screwing No:1, and place the knife
properly in its bed. Then x the spring lo-
cated on 2 and 3, and re-screw the nuts.
Switch on the machine and check if the
cutting blade power is set up correctly
on the LCD panel. The over heated knives
can be broken much easier. If you think
that the knife is set to a high temperature,
reduce it immediately to have a longer
knife life.
Maintenance
Figure 8

12
Check if the ROOM temperature set value is set to low (Figure 4).
If the unit does not cut
Check if the cutting blade is broken. If so, change it with the spare one as described in this ma-
nual (Figure 8).
Check the fuse for cutting blade (see electrical diagram on page 15 or 16).
Check if both ends of the sealing blade are rmly connected to the cable.
If the sealing or cutting quality is poor
Check if the rubber pad and the teon ribbon on the upper hood are straight and at.
Make sure that you have applied enough hand force to push the hood down with 10-15 kg of
pressure.
Clean the residues around the sealing blade.
If the knife becomes too hot to operate
Reduce the knife temperature on the control panel.
If the room temperature is too high to make a good shrink
Reduce the heat on the control panel as shown in Figure 4. It is recommended to start with
lower temperature to obtain a good shrink wrap.
Make sure that the metal ap on the heating room is opening properly at each operation.
If the magnetic hold down does not work properly
Check the control panel to see if the process time is too short to keep the hood closed (Figure 4).
If the magnetic system does not touch its counter side on the upper part, then readjust the me-
chanism on the relevant slots of the upper side. Make sure that the rubber touches the knife 1-2
mms earlier than the magnetic system.
Check the magnet manually by activating the limit switch to see if the solenoid system can hold
any kind of iron part.
If the hood does not open enough or does not open at all
The torsion bar might be broken or loose. Screw the long bolt clockwise approximately one turn
(Figure 1, No 8).
If the sealing line is not at the center of the package height
Adjust the metal mesh working plate to the vertical center of the package height.
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13
Spare Parts
Label Part Code Part Name
model 4500 model 5800 model 7000
A Y01 007 0001 Y01 007 0001 Y01 007 0001 Casters with locker EP01 ZKC 075 F
B Y01 007 0011 Y01 007 0011 Y01 007 0011 Casters EP01 ZKC 075
C Y01 010 0011 Y01 010 0011 Y01 010 0011 Linear bearings for lm holder box
D Y11 001 3422 Y11 001 3422 Y11 001 3422 Perforater (male)
E Y11 001 3420 Y11 001 3420 Y11 001 3420 Perforater (female)
F Y01 003 0042 Y01 003 0042 Y01 003 0042 Film holder cones
G Y 01 012 0041 Y01 012 0061 Y01 012 0071 Transparent hood

14
Label Part Code Part Name
model 4500 model 5800 model 7000
A Y01 006 0002 Y01 006 0002 Y01 006 0002 Left blade holder casing (long)
B Y11 006 0610 Y11 006 0610 Y11 006 0610 Torsion bar cube
C Y11 001 3400 Y11 001 3400 Y11 001 3400 Left-right blade holder ST&MG (w=24,5mm)
D Y09 001 0160 Y09 001 0130 Y09 001 0240 Sealing blade
E Y02 014 0012 Y02 014 0012 Y02 014 0012 Limit switch for fan
F Y11 001 3472 Y11 001 3462 Y11 001 3482 Ceramic inll group
G Y11 001 3410 Y11 001 3410 Y11 001 3410 Corner insulating part for blade
H Y11 002 0020 Y11 002 0020 Y11 002 0020 Magnetic selenoid as full set
I Y01 006 0001 Y01 006 0001 Y01 006 0001 Left blade holder casing (short)
K Y01 001 0001 Y01 001 0012 Y01 001 0012 Fan
L Y03 003 0001 Y03 003 0021 Y03 003 0021 Bushing for motor-fan connection/wedged
M Y02 007 0081 Y02 007 0092 Y02 007 0041 Heaters (3 pieces/unit)
N Y03 010 0033 Y03 010 0032 Y03 010 0037 Torsion bar xer
O Y01 022 0010 Y01 022 0022 Y01 022 0029 Torsion bar

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DOCUMENT М ВЕ WПНОUТ
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PRODUINDEX ПТLЕ
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FULL  
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С/ 15.01.2010
 

1    з          
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  0 0 0 0 
      N      □□
 0 0 0 0  □□
с 0 0 0 0 0 0 0
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PRODU INDEX ПТLЕ
  Drawnby  Edition / Date

 Date 29.01.2007 

 Scale  
   Checked Sheet 
  Date 

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