Market Forge Industries Sterilmatic User manual
MANUAL 14-0413 REV 0 (08/21)
$21.00
STERILMATIC - DIGITAL ELECTRIC STERILIZER
MANUAL SECTION CO
IMPORTANT FOR FUTURE REFERENCE
Please complete this information and retain this
manual for the life of the equipment:
Model #:
___________________________
Serial #:
___________________________
Date Purchased:
_____________________
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury
or death. Read the installation, operating and maintenance instructions thoroughly before installing or
servicing this equipment.
CROWN FOOD SERVICE EQUIPMENT
A Middleby Company
70 Oakdale Road, Downsview (Toronto) Ontario, Canada, M3N 1V9
Telephone: 919-762-1000 www.crownsteamgroup.com
Sterilmatic - Digital Electric Sterilizer
STM-ED & STM-EDX
Installation & Operation Manual
STM-ED
INSTALLATION & OPERATION MANUAL 14-0413 REV 0 (08/21)
PAGE 2 OF 24
Your Service Agency’s Address:
Model
Serial number
Kettle installed by
Installation checked by
INSTALLATION & OPERATION MANUAL 14-00413 REV 0 (08/21) PAGE 3 OF 24
SAFETY PRECAUTIONS
Copyright © 2021 by Market Forge. All rights reserved. Published in the United States of America.
WARNING
Improper installation, operation, adjustment, alteration, service or maintenance can cause property damage, injury
or death. Read the installation, operating and maintenance instructions thoroughly before installing, operating or
servicing this equipment.
NOTICE
This manual should be retained for future reference.
NOTICE
This product is intended for commercial use only. NOT FOR HOUSEHOLD USE.
WARNING
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages
that follow this symbol to avoid possible injury or death.
WARNING
FOR YOUR SAFETY:
IMPORTANT
The information contained in this manual is important for the proper installation, use, and maintenance of this kettle.
Adherence to these procedures and instructions will result in satisfactory baking results and long, trouble free service.
Please read this manual carefully and retain it for future reference.
without notice.
Before installing and operating this equipment, be sure everyone involved in its operation is fully trained and aware of
precautions. Accidents and problems can be caused by failure to follow fundamental rules and precautions.
The following symbols, found throughout this manual, alert you to potentially dangerous conditions to the operator,
service personnel, or to the equipment.
CAUTION
WARNING
NOTICE
This symbol warns of immediate hazards that will result in severe injury or death.
This symbol refers to a potential hazard or unsafe practice that could result in injury or death.
This symbol refers to a potential hazard or unsafe practice that could result in injury, product
damage, or property damage.
This symbol refers to information that needs special attention or must be fully
understood, even though not dangerous.
DANGER
IMPORTANT NOTES FOR INSTALLATION AND OPERATION
INSTALLATION & OPERATION MANUAL 14-0413 REV 0 (08/21)
PAGE 4 OF 24
RETAIN THIS MANUAL FOR FUTURE REFERENCE.
Table of Contents
Important Notes For Installation and Operation.................................................................... 3
Service Connections............................................................................................................. 5
Introduction ........................................................................................................................... 6
Installation............................................................................................................................. 8
Operation .............................................................................................................................. 13
Maintenance ......................................................................................................................... 21
Warranty ............................................................................................................................... 22
TC
INSTALLATION & OPERATION MANUAL 14-00413 REV 0 (08/21) PAGE 5 OF 24
DIMENSIONS ARE IN INCHES [MM]
SERVICE CONNECTIONS
ELECTRICAL CHARACTERISTICS
DISCLAIMER
The manufacturer reserves the right to modify materials and specifications without notice.
DIMENSIONS ARE IN INCHES [MM]
D
CONDUIT
15.5
[394]
3.5
[89]
CA
9.34 [237]
18.69 [475]
B
SEE
NOTE 2
4.75
[121]
B1
25 [635]
1.5 [38]
30 [762]
SEE NOTE 2
B
6 [152]
B1
A
4 [102]
ADJ. LEGS
Customer provided Drain Catch Pan
Approx. 4-6 quarts (3.8-5.7 liters)
STEAM SHIELD
3 [76]
5.63
[143]
23 [584]
1 [25]
C
21 [533] CHAMBER
9 [230] 12 [305]
DOOR IN
OPEN POSITION
9 [228]
CLEARANCE
11 [280]
CLEARANCE
CD
CONDUIT 3 [76]
Locate electric box as close to
sterilizer as possible and per
local electrical codes
STEAM SHIELD
Model kW Hz
1 Phase
3 Phase
208V 220V 240V 208V 240V 220/380V 240/415V
STM-ED
9.3 60 45A - - 26A - - -
12.4 60 - - 52A - 30A - -
STM-EDX
10.4 50 - 48A - - - 16A -
12.4 50 - - 52A - - - 18A
Unit must be grounded. Main supply voltage fluctuations are not to exceel ± 10% nominal supply voltage.
Clearance from combustible and non-combustible construction should be a minimum of 4” in the back and 2” on the sides.
SYMBOL DESCRIPTION NOTES
ADrain - 1/2” (13mm) N.P.T. of 3/8” (10mm) OD copper (see note 1)
BSteam Exhaust Connection - 5/8” (16mm) (see note 2)
CElectrical Connection - (*see electrical specifications)
DPower Supply
1. An air break must be provided if a unit drain line is run.
2. Vent exhaust to atmosphere. B1 is actual connection,
but must exit casing at B.
3 Heat of Rejection (Heat Loss Into the Room) 6,000 BTU’S.
4. For use at altitudes up to 6500ft (200m).
WATER SUPPLY AND DRAIN SPECIFICATIONS
Good quality water feed is the responsibility of the owner. Water quality must be within the following general guidelines.
TDS: 40-125 ppm Hardness: 35-100 ppm pH: 7.0 - 8.5 Silica: <13 ppm Chlorides: <25 ppm Chlorine: <0.2 ppm Chloramine: <0.2 ppm
The best defense against poor water quality is a water treatment system designed to meet your water quality conditions.
Appliance to be installed with backflow protection according to federal, state or local codes.
IMPORTANT:Exhaust line must be vented to the outside to eliminate the exhaust steam and the accompanying noise from entering the room. Use
1/2” (13mm) copper tubing or suitable alternate. The overall height and length of the line should not rise more then 4’ (1.2 meters) above the unit and
exceed 15’ (4.5 meters) with a minimum of bends. The line should slope downward after leaving the sterilizer in order to ensure condensate drainage.
IMPORTANT:Failure to comply with this outline will affect the sterilization process.
When an exhaust condenser is supplied; the following services must be provided: 1/2” (13mm) cold water: 1” (25mm) waste: 115V electrical line.
Terry System Cartridge Changes / Installation – “2-3 gallons of water MUST be purged at each cartridge change or new installation prior to
water supply being fed to the steamer. Failure to do so can result in component damage within the steamer which is not covered under warranty.
For additional guidance on proper installation, refer to install documentation provided with each Terry System and Replacement Cartridge Set.”
INSTALLATION & OPERATION MANUAL 14-0413 REV 0 (08/21)
PAGE 6 OF 24
The Market Forge Sterilmatic Sterilizer with Digital Controller (model STM-ED) is a compact, automatic, low cost steam
pressure sterilizer (autoclave).
The sterilizing cylinder is a 3/16” (4.8mm) thick wall, welded aluminum. The exterior is made of polished stainless steel.
Interior dimensions of 16” (406mm) diameter and 26” (660mm) long with a cubic content of 5,220 cubic
inches (0.085 cubic meters) and has a door opening of 13-1/2” (343mm) wide and 11” (279mm) high. The sterilizing
compartment has a pan capacity of:
• (3) 12” x 20” x 2 ½” (305mm x 508mm x 64mm) or,
• (2) 12” x 20” x 4” (305mm x 508mm x 102mm) or,
• (1) 12” x 20” x 6” (305mm x 508mm x 152mm)
The sterilizer door is a self-sealing type that cannot be opened until the steam pressure is completely exhausted from the
chamber. The door is 12 gauge stainless steel and removable for cleaning without tools. The door gasket is one-piece
molded, also replaceable without tools or cement.
The sterilizing cycle is fully automatic with the time, temperature and venting controlled by the microprocessor based,
digital controller.
The sterilizing temperature can be set anywhere in a range from 225°F (107°C) and 250°F (121°C). There is an on-board
data logger/printer. The data logger records the time, temperature and pressure for each sterilization cycle. This data can
be stored for future printing or printed out following each cycle.
This unit is designed for commercial use and to be safe at least under the following conditions:
• For indoor use only.
• For use at altitudes up to 6500ft (2000m)
• For use at temperatures from 41°F (5°C) to 104°F (40°C).
• Maximum relative humidity 80% for temperatures up to 88°F (31°C) decreasing linearly to 50% relative humidity at
104°F (40°C).
• Transient overvoltages according to Installation Categories II (in accordance with IEC 664).
• Pollution Degree 2 (in accordance with IEC 664).
I
WARNING
Your Sterilmatic Sterilizer has been developed to answer the need for a compact, automatic, low-cost steam pressure
sterilizer. The following instructions cover installation.
Should service be required, it is readily available by contacting our authorized service agency located nearest to you. The
INSTALLATION & OPERATION MANUAL 14-00413 REV 0 (08/21) PAGE 7 OF 24
This unit is intended to be operated intermittently. After a pre-heat cycle, the longest period of sterilization (heating) should
be a maximum of 60 minutes. The digital timer allows up to 99 minutes, but it should be kept at no more than 60 minutes.
After each use the unit should be opened for removal and reloading of product. The water level should be checked after
and rinsed thoroughly without fail.
Market Forge from time to time is asked the question about using distilled or deionized water for use with our Sterilizer
models STM-ED and STM-EDX. We are always asked why these water choices are not allowed for use with our units and
what would be recommended. To address this situation, we have complied the following as a means of satisfying these
questions:
1. We have found that the use of distilled or deionized water will aggressively attack the pure coat of Aluminum Alclad,
which protects the bottom surface from oxidizing and then eventually pitting (reference: Operating and Maintenance
Instructions).
2. In addition pitting can also be caused by several other external environmental factors. Few examples are as follows.
These conditions have been highlighted in our documentation.
• Grains of hardness in the water supply should be as follows (.25 to 2).
be recommended is between 7.0-8.5.
• The lack of a positive electrical ground can cause an electrolytic reaction that will accelerate pitting.
• Another contribution to accelerate pitting is the type of cleaning solutions used or the abrasive scrubbing pads. If a
low pH is present with the detergents being used or an abrasive pad, the protective Alclad coating will be removed
during the cleaning process.
• Spillage of media being sterilized can also contribute to the accelerated pitting if it is corrosive.
I
IMPORTANT
Market Forge will not be responsible for damage resulting from the use of hard or corrosive water, from failure to
drain the unit daily, or from inadequate cleaning procedures.
INSTALLATION & OPERATION MANUAL 14-0413 REV 0 (08/21)
PAGE 8 OF 24
Before you begin the installation, check the sterilizer for any transport damages. If there are signs of damage, inform your
supplier and freight company immediately.
We recommend using a pallet trolley for lifting the sterilizer. Each model weights 150 lbs. Use trolley to move sterilizer to
the place of desired installation, raise the sterilizer slightly higher than counter or stand. Set sterilizer on counter, using
the 6” (152mm) legs provided or assembles the optional stainless steel stand with undershelf (follow provided L-1132
instructions). Clearance from combustible and non-combustible construction should be a minimum of 4” in the back and
2” on the sides. If your Sterilmatic includes a water-cooled exhaust condenser, we recommend the use of the Sterilmatic
stand, part number 95-6060. First, level unit in place, then adjust rear legs to pitch the unit forward 1/4” (6mm) to insure
positive drainage of the cylinder.
Connect to proper electrical supply box and disconnect switch as shown on one of the following schematic diagrams - 208
or 240 volts, single or three phase. Connection is made from the rear of the unit, through the conduit to the terminal box
located at the front of the unit.
Electric supply connection for STM-ED
Connect to proper electrical supply as indicated on nameplate on top of unit. The power supply cord is brought in from the
rear of the unit, through the conduit and the connection is made at the terminal box located at the front of the unit.
Electric supply connection for STM-EDX (export models)
Connect to proper electrical supply as indicated on nameplate on top of unit. Connection is made from the rear of the unit,
through the conduit to the terminal box located at the front of the unit. All control circuits are 220 volts.
In order to accomplish this, a current-carrying grounded neutral must be provided.
Thus, a three phase system must be 4-wires. Most electrical codes require, and we recommend, that a separate switch be
located within sight of the sterilizer.
Connect 1/2” (13mm) nominal tubing exhaust to outside vent connection located on top of unit, within the control housing.
IMPORTANT
Exhaust line must be vented to the outside to eliminate the exhausted steam and the accompanying noise from
entering the room.
Use 1/2” (13mm) copper tubing or suitable alternate. The overall height and length of the line should not rise more then
4 feet (1.2 meters) above the unit and exceed 15 feet (4.5 meters) with a minimum of bends. The line should slope
downward after leaving the sterilizer in order to insure condensate drainage.
If outside venting is not possible, an optional water-cooled condenser is available for connection to an open drain. If
required order part no. 95-0436 kit.
INSTALLATION & OPERATION MANUAL 14-00413 REV 0 (08/21) PAGE 9 OF 24
Install side tray supports. Tray supports are attached by means of key-hole clearance slots which are slipped over studs
located on the sides of the Sterilmatic chamber.
WARNING
DO NOT OPEN DRAIN VALVE WHILE UNIT IS OPERATING. PREMATURE OPENING MAY RESULT IN
SCALDING OF OPERATOR.
NOTICE
To check for proper operation of unit:
1. Close drain valve by turning handle clockwise.
2. Fill chamber with 4 to 5 quarts (3.8 to 4.7 liters) of ordinary tap water. DO NOT USE DISTILLED OR DEIONIZED
WATER.
3. Close chamber door.
4. Set exhaust selector to INSTRUMENTS AND PACKS (fast exhaust) or LIQUIDS (slow exhaust).
5. Set timer to 15 minutes. Cycle will go to completion automatically.
INSTALLATION & OPERATION MANUAL 14-0413 REV 0 (08/21)
PAGE 10 OF 24
1 95-2119 Steam condensing unit 1
2 95-2219 Thermostat Box Assembly 1
3 95-0086 Exhaust line 1
5 15-7057 Copper tubing 3/8 OD, 22.25” 1
6 10-1775 Rd. Hd. Mach. Screw, 1/4-20 2
7 10-2500 Lockwasher, 1/4 2
8 10-2308 Hex Nut, 1/4-20 2
9 10-1812 Rd. Hd. Mach. Screw, 10-32 2
10 10-2505 Lockwasher, 10 2
11 10-2340 Hex Nut, 10-32 2
12 95-4009 Front Template (7” Lg) 1
13 95-4010 Back Template (11” Lg) 1
A 1/2” IPS Cold Water Connection
B 1” IPS Drain Connection (See Note 3)
C 115V Elec. Connection 7/8 Ø knockout (cond. unit)
D Electrical Connection
Figure 1
Figure 2
INSTALLATION & OPERATION MANUAL 14-00413 REV 0 (08/21) PAGE 11 OF 24
1. Locate the mounting studs on the inside of the chamber.
There are two rack mounting studs on each side.
2. Taking one pan support and positioning rack so that the pan
stop is facing the rear of the unit and the wires are facing
toward the center of the unit. The pan stop is a piece of
sheet metal welded to the rack with a 65° bend.
3. Begin to hang the pan support by placing the rear key-way
slot onto the rear mounting stud and slide the rack until the
slot sits on the mounting stud. When this is done correctly
the front mounting stud will be in position to place the front
key-way slot. Slide the rack down into its correct position.
4. After installing one pan support rack correctly, you can install
facing up towards the front of the unit (see “Figure 5”). Slide
state (see “Figure 6”).
5. Position the second pan support rack into the cavity and
the pan support rack is not on the mounting studs. Hang the
pan support by placing the rear key-way slot onto the rear
mounting stud and slide the rack until the slot sits on the
mounting stud. When this is done correctly the front mounting
stud will be in position to place the front key-way slot. Slide
the rack down into its correct position.
Figure 3
Figure 4
Figure 5
Figure 6
INSTALLATION & OPERATION MANUAL 14-0413 REV 0 (08/21)
PAGE 12 OF 24
of the inside of the sterilizer chamber.
Figure 7
Optional Stands
Market Forge Sterilmatic Stand can be supplemented with an Optional Stand for utility use where maximum compactness
is desired.
The sturdy, stainless steel unit is equipped with adjustable leg extensions which allow the unit to be installed and leveled
The open design lends itself to maximum sanitary conditions because of the ease with which periodic cleaning can be
done.
Though simple in design and appearance, the sterilmatic stand is the ideal arrangement for mounting in that it allows
secondary air to circulate.
Market Forge can provide the open stand with an optional steam condenser system for use where steam exhaustion into
the room is undesirable.
The condenser is automatically controlled by the thermostat. The normal factory thermostat setting is 130°F (54°C). The
open under-shelf of the stand gives added utility providing a handy tabouret for utensils and access for drainage of water
from the sterilizing chamber.
50
10-4653 10-4653 Thermostat
10-4035 10-7074 3/8” Solenoid
10-5731 10-5731 1/2” Water Stop Valve
95-2106 95-2106 Water Injection Assy.
95-1680 95-1680 Shelf
CAUTION
Damage to the interior may result if cold water is added
to a hot, dry reservoir.
INSTALLATION & OPERATION MANUAL 14-00413 REV 0 (08/21) PAGE 13 OF 24
IMPORTANT
Make sure the drain valve is closed. Fill bottom of the sterilizer chamber with approximately six quarts of water or just
below ledge at bottom of door opening. (If water supply is known to be hard or corrosive, a source of treated water
should be used.) DO NOT USE DISTILLED OR deionized WATER.
1. LOAD STERILIZER: Use proper sterilizer loading procedures when placing materials in sterilizer chamber. All solid
containers or instruments must be placed so that water or air will not be trapped in them.
2. CLOSE DOOR: Grasp handle, and holding it in vertical position, pull door down until bottom of door rests in the
bottom of door opening. Then rotate handle forward, engaging the lower curved portion under the horizontal rod in
the casting at the bottom of the door opening. Push handle all the way down and back until door is locked securely in
position.
3. DETERMINE CORRECT STERILIZATION TIMES: Refer to the table on the following page for minimum sterilization
times table.
NOTICE
In no case should the timer be set to less than 15 minutes. Sterilization will not be accomplished in less than
15 minutes exposure time.
4. When the sterilizer chamber reaches the selected temperature, the timed Heating/Sterilization cycle will begin. When
automatically. When the chamber pressure reaches 0 (zero) the door may be opened.
NOTICE
Before opening the chamber door be sure to have the Control Panel Flip Cover in the ‘DOWN’ position. This protects
the LCD screen from coming into contact with too much steam. At this point you may release the handle and let go
to avoid possible contact with the remaining escaping steam. When opening the door allow a few seconds for steam
to escape from the chamber before opening completely.
NOTICE
For more detailed Operating Instructions please refer to “Detailed Operating Instructions” in this manual.
5. To assist in drying racks, release door handle after pressure has been attained at start of cycle. Pressure in chamber
will keep door closed. The use of a wire basket will provide better drying for dressings. At end of sterilizing cycle,
release door handle and open slightly. Do not lift door to open position. This will allow steam and moisture to escape.
Allow door to remain in this position for 15 to 20 minutes before removing load. Small packs can be dried successfully
are in position in the chamber.
6. Remove load and check water level for next operation.
INSTALLATION & OPERATION MANUAL 14-0413 REV 0 (08/21)
PAGE 14 OF 24
• PACKS
packs on edge and arrange load in chamber, so that only minimal resistant to passage of steam through the load
will exist.
NOTICE
Place gloves in upper two-thirds of chamber.
• JARS, CANISTERS (etc.): Place containers on side to allow for displacement of air and complete contact of steam to
surfaces. Drying is also facilitated.
• PETRI DISHES, PIPETTES, DESICCATORS (etc.): Should be inverted.
• UTENSILS, TREATMENT TRAYS: Placed on edges to facilitate drying.
• INSTRUMENT SETS
• COMBINING FABRICS & HARD GOODS: Place hard goods on lowest shelves.
• PLASTIC UTENSILS: DO NOT stack or nest plastic items.
• LIQUIDS: Sterilize liquids separately from other supplies or materials. Set vent to slow.
• SMALL ITEMS: Sterilize small items in baskets, or trays.
IMPORTANT
IF THE EQUIPMENT IS USED IN A MANNER NOT SPECIFIED BY THE MANUFACTURER, THE PROTECTION
PROVIDED BY THE EQUIPMENT MAY BE IMPAIRED.
15
• Glassware, empty, inverted.
• Instruments, metal in covered or open tray, padded or unpadded.
• Needles, unwrapped.
• Pipettes, blood diluting, serological, volumetric, etc
• Tubing glass (6mm), (10mm) inverted
20
• Flasked solutions 75-250 ml.
• Instruments, metal combined with other materials in covered and/or padded tray.
• Instruments wrapped in double thickness muslin.
• Rubber gloves, catheters, drains, tubing, etc. Unwrapped or wrapped in muslin or paper.
30
• Brushes in dispensers, in cans of individually wrapped.
• Dressings, wrapped in paper or muslin, small packs only.
• Flasked solutions 500-1000 ml.
• Syringes, unassembled, individually packaged in muslin or paper.
• Needles, luer, individually packaged in glass tubes or paper.
45 • Flasked solutions 1500-2000 ml.
INSTALLATION & OPERATION MANUAL 14-00413 REV 0 (08/21) PAGE 15 OF 24
Figure 8
Before operating this unit, be sure to have read the Owner’s manual for proper setup, service connections and installation.
In addition, the Owner’s manual will cover sterilization recommendations, daily cleaning procedures and parts lists.
with step-by-step procedure of operations is given below.
NOTICE
1. Never squirt water on the digital panel.
2. Do not operate the console keys using a sharp- pointed
object such as a propelling pencil or needle. Doing so might
damage the console.
The Digital Control panel is made up of Operational Switches, Digital
LCD Touch Screen and external Data retrieve ports for the Printer
and USB.
For the sterilization process, the operator can either choose ‘Manual’
or ‘Presets’ modes. In both cases, the Digital LCD Display will
show the actual temperature within the sterilizer chamber, the time
remaining for the sterilizer cycle and the chamber pressure in digital
form. It also displays the current process state, whether Preheating,
Sterilizing or Venting.
The three operating parameters that the operator can set are sterilizing Temperature, Time, and Venting mode. The
temperature is adjustable in the range between 225°F (107°C) to 250°F (121°C). The sterilizing time can be adjusted in
minutes and seconds. The Fast-venting mode takes approximately 3 minutes, whereas the Slow- venting mode takes
approximately 11 minutes.
After initiating the Manual Sterilizing Cycle, the operator will be able to set three inputs. Temp, Time, and Vent. Or the
operator can save commonly used values for these parameters into ‘Presets’ keys. The parameter values stored in the
Preset keys can easily be selected before running a sterilization cycle. This avoids the operator having to set all three
parameters every time the operator runs the unit.
1 Control Panel Power - ON ( I ), OFF ( 0 )
2 USB Port
3 Printer Input
4 Reset Button
5 Low Water Indicator Light
6 Digital LCD Display
7 Power Key
8 Settings Key
9 LCD Cleaning Screen Lock Key
10 Save Key
11 Forward Key
12 Cancel Key
13 Print Key
14 View Key
15 USB Key
INSTALLATION & OPERATION MANUAL 14-0413 REV 0 (08/21)
PAGE 16 OF 24
• Make sure the unit is connected to its electrical source.
• Make sure the unit has recommended amount of water
in its chamber.
• Make sure the unit drain is closed. If a ventilation hood is
required. Make sure unit is placed accordingly under the
hood.
• Be sure that the unit’s door is closed and locked before
operating.
Once the unit has power, push the black Control Panel
Power switch to ON (1). This will bring power to the control
panel and illuminate the Digital LCD Display screen. The unit
is now ready to use.
By selecting the Settings Key (8) the operator has access to
Setup and Service selection options. By selecting the Setup,
the operator can change the parameters like units (°F/PSI
to °C/KPa), Time & Date and Buzzer volume (Low, Medium
& High). The Service option is for manufacturer’s use only.
In case of any technical issues, contact the manufacturer
service department.
By pressing and holding the LCD Cleaning Screen Lock Key
(9) for 2 seconds, the operator can lock the digital screen for
the next 20 seconds. Which permits the operator to clean
the LCD screen without touching or modifying any functions
during operation.
By selecting the Power Key (7) at the center of the display,
the operator can access the following options: Presets,
Manual.
The operator can also provide USB/printer requests on the
same screen and go back to the main menu by touching the
Power Key. Detailed explanations of both the options and set
up are given in this section.
Figure 9
Figure 10
Figure 11
INSTALLATION & OPERATION MANUAL 14-00413 REV 0 (08/21) PAGE 17 OF 24
Manual Menu
The Manual setup screen provides options to set desired
Times, Temperatures and Slow or Fast vent. The values
displaying on the opening screen are the default values.
1. At the starting of the cycle, the displayed Time and Temp are
at default values. The operator can adjust these to desired
sterilizing Time and Temp by pressing and holding ‘ + ’ & ‘ - ‘.
2. In the ‘Idle State,’ the Vent mode will be displayed as
either Fast or Slow, whichever is active. To change the
Vent mode, simply press the Slow or Fast option.
3. After adjusting to desired values, using the Forward Key (11)
operator can directly start the process.
In the Presets menu, the values of Time, Temp and Vent
the Manual setting Presets option will save a lot of time during
sterilization operation.
Programming of Time, Temp and Vent in Presets mode follows
the same procedure of Manual programming.
However, for setting and saving a new program, the operator
must go to the Manual menu.
In the Manual Menu Screen,
1. At the starting of the cycle, the displayed Time and Temp are at default values. The operator can adjust these to desired
sterilizing Time and Temp by pressing and holding ‘ + ’ & ‘ - ‘.
2. In the ‘Idle State,’ the Vent mode will be displayed as either Fast or Slow, whichever is active. To change the Vent
mode, simply press the Slow or Fast option.
3. After adjusting to desired values, using Save key (10), save the values under new name. Return to the Presets
Screen to view saved data.
1. Once you have set your desired Temp, Time and Vent type you can now proceed in starting the unit.
2. For starting in the manual mode of operation, select the Forward Key (11) that appears on the Sterilization Parameters
screen, or for starting using presets in the Presets Selection screen, by selecting the pre-saved item.
in the Done state (also described in this section).
2. If at any time throughout the cycle you must stop or cancel the cycle just press the Cancel Key (12).
3. After stopping the unit in this manner, the unit will still have to go through the Vent cycle to release the pressure within
the chamber before you can open the door.
Figure 12
Figure 13
INSTALLATION & OPERATION MANUAL 14-0413 REV 0 (08/21)
PAGE 18 OF 24
1. Pre-Heating Cycle: Once the manual or presents
key is selected, the sterilizer is heating up to the
sterilization temperature set point. While heating,
the set point time is displayed and will not change,
but the chamber’s temperature and pressure
gradually increases.
2. Sterilizing Cycle: When the unit reaches its
set-point temperature the unit will enter the
sterilization cycle. At this point the unit will display
and count down the sterilization time. At this
point the unit will display and count down the
sterilization time.
3. Venting Cycle: When the Sterilization Cycle time
reaches zero, the set Venting Cycle begins. The
Fast Vent is programmed to vent for 3 minutes
through the solenoid valve. The Slow Vent is
programmed to vent for 11 minutes through a
bleeder orifice.
4. DONE state – After the Venting Cycle, the unit
will display Done, and a beeper will sound. The
beeper sequence will be ON for 1 second and OFF
for 9 seconds. This sequence will repeat until any
key on the control panel is pressed or 3 minutes
have passed.
• Once the system displays a Done state, it
is safe to open the chamber door. Before
opening the Chamber door, be sure to have
the Control Panel Flip Cover in the ‘Down’
position. This protects the LCD screen from
getting into contact with too much- escaping
steam from the chamber. When the door is
left in the covered position, the operator may
notice a rise in the temperature and pressure
on the LCD screen. The operator should open
the chamber door to allow the chamber to
cool.
• The operator can view complete cycle information
in Done screen using View Key (14). Also, the
operator can retrieve cycle data by either pressing
USB Key (15) or Printer Key (13) on the same
screen.
Figure 14
Figure 15
Figure 16
Figure 17
NOTICE
There is never any harm in releasing the chamber door
latch. If there is pressure inside the chamber, the door
cannot open due to its design which does not allow the
door to open under pressure.
INSTALLATION & OPERATION MANUAL 14-00413 REV 0 (08/21) PAGE 19 OF 24
By connecting the USB Flash Drive to the USB port located on the
panel (Refer Figure: 8) (2), the operator will be able to retrieve the Time,
Temperature and Pressure during all phases of the entire sterilization cycle
minute intervals. The data logging clearly labels the output with headers
separating the three cycles, Heating, Sterilizing and Venting.
Each run is assigned a unique ID number that is displayed at the top of the
data sheet. Each unique ID number is made up of two sections separated
by a dash (-) (Example; #LAB-00 005). The section (LAB) never changes.
digits are incremented by one for every time the unit is run.
Also, if the operator wishes to include any other information like the
Operator Name or Comments on the retrieved data, the operator can easily
edit the excel sheet.
NOTICE
The sterilizer has a connection port for an optional external printer (not
available from the manufacturer) at the control panel (Refer Figure: 9)
(3). The external printer needs to have an RS232 connection and be
compatible with ESC/POS command.
The data logger will store approximately 20 complete sterilization cycles.
This number may vary slightly depending on how long each cycle runs.
For example, the data logger can store more cycles set at 30 minutes
versus cycles set at 60 minutes. As stated before, each complete cycle is
assigned a unique ID number. Thus, the operator can view full sterilization
cycle data on the LCD screen by selecting the desired Id. In addition, on
the same screen, the operator will be able to give print commands or save
data to a USB drive (Refer: Figure 18)
Figure 18
INSTALLATION & OPERATION MANUAL 14-0413 REV 0 (08/21)
PAGE 20 OF 24
• Shut down all three heating elements
• Light the red Low Water indicator light.
• Start the Venting cycle
• The Data Logger will record the error code
NOTICE
The sterilizer’s LCD display may show the temperature and pressure rising slightly during this venting period but that
is normal.)
1. The LCD display now shows ‘ERR 06’ and beeper changes to a constant tone.
NOTICE
An explanation of Error Codes is shown below in the Appendix.
2. Wait until unit cools down. Opening the unit door will help the unit to cool down quicker.
3. When power is restored the buzzer tone will continue and ‘ERR 06’ will be displayed again.
4. Open the door and add water to the chamber.
6. The unit is now back in the ‘Idle State’ and ready to be run again.
This manual suits for next models
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