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Marlec VEVA TETHERED Assembly instructions

ELECTRICAL INSTALLERS GUIDE
For models:
Single Phase 7.4kW 230V
VEVA TETHERED & VEVA UNTETHERED
Electric Vehicle Charge Points
2
CONTENTS
This guide is intended for qualied electrical installers and provides information on the
electrical installation of a VEVA charging unit and includes the following information...
1. Safety Information and advice
2. Description of the parts supplied
3. General Features of the unit
4. Wiring Diagram
5. Fixing and installation
6. How to wire the unit, supply requirements and connection
7. Earthing arrangements
8. Installing the measurement clamp
9. Commissioning and testing using the VEVA app.
INSTALLATION FEATURES
Key installation features include...
• Built in PEN fault detection
• Minimises the need for the installation of an Earth Rod
• Built in 6mA DC fault protection and Type A RCD*
• Numerous cable entry possibilities
• Sides, bottom or rear of the unit
• Inbuilt spirit level to aid alignment
• Solar charging and load balancing features
• Simple set up using the measurement clamp provided
• Installation App to set up and congure the unit
• Free download
• No account required
• Simple connection to users Wi-Fi network
*see note page 8
3
• The electrical installation of this device must only be undertaken by a suitably
trained and qualied electrician.
• All work must satisfy Building/IEE Wiring regulations in force at the time.
• Failure to comply with these installation instructions may result in damage to the
unit and invalidate the warranty.
Use of the equipment:
• This appliance may be used by children aged from 8 years and persons with reduced
physical or sensory capabilities or lack of experience and knowledge, providing they
have been given supervision or instruction concerning the use of the appliance in a
safe way and understand the hazards involved.
• Children shall not play with the appliance.
• Cleaning or maintenance of the appliance shall not be performed by children.
• Do not use the unit if it appears broken, defective or otherwise damaged.
• Only use the unit as directed in this and the User Guide.
• Ensure the charging cable is stowed away and does not present a trip hazard.
SAFETY ADVICE
PARTS SUPPLIED
Before commencing any installation work, check you have received the following items:
1. VEVA charging unit
2. Measurement clamp with 8M cable
3. Cable Protector Plate and screws (prevents chang of charging cable against a
wall when stowing cable around unit)*
4. Miniature junction box (to extend/join measurement clamp cable)
5. Wall xings and screws (4 off)
6. Wall spacer kit (used when installing VEVA on an uneven wall) (3 kits)
7. Sealing washers (to be tted under xing screw head) (4 off)
8. Rubber bungs (to seal any unused xing holes) (3 off)
9. Cable grommet (for rear cable entry)
10. Cable gland (for side or bottom cable entry)
11. Wall mounting template
* Tethered units only
4
GENERAL FEATURES
5
VEVA TETHERED
Removable front facia assembly
Ring Light status indicator
Holster (Tethered unit only)
Tethered charging cable (8m length)
Type 2 Charging socket with integral cable
lock (Untethered unit only)
4
VEVA UNTETHERED
1
2
3
The VEVA charging unit is designed to allow a tethered charging cable to be wrapped
around the body of the unit for cable stowage. When not in use, the cable should be
coiled several times around the body, leaving sufcient cable to allow the charging
connector to be plugged in and held by the holster within the ring light. The holster will
protect the charging connector.
The charging connector is released by simply pressing the button at the top of the
holster.
The cable should not be left trailing on the ground when not in use.
1
2
3
4
5
5
12345
WIRING DIAGRAM
L
N
Consumer Unit
Electricity Meter
Home Router
Measuring
Clamp
Main Earth
Terminal
or
Isolator
(if required)
TT Earth Electrode
(if required)
Do not connect TT
Earth to TN-C/S
We recommend the use of a combined power and
data cable (3 core power cable, with integrated 2
core screened data cable or CAT 5 data cable)
or
Regular power cabling plus separate CAT 5 data
cable when extending the measurement clamp
Important - Observe markings to ensure correct
orientation of measuring clamp on the live meter tail.
Install the measurement clamp between the main
electricity meter and consumer unit (but before any
connector blocks, if tted).
Junction box
(if required)
Connector
Blocks
(if tted)
CONSUMER UNIT
METER
Grid supply
Wi-Fi
6
INSTALLATION
1
2
3
3. Remove Front Cover. Unscrew the
seven xings from the enclosure
(these are captive in the cover and
should remain tted). Carefully lift the
Front Cover away from the base.
1
2
3
Locating the unit - To operate fully, the VEVA must have a Wi-Fi connection. Before in-
stalling, check the chosen location has good signal strength to the users Wi-Fi network.
• Check for a Wi-Fi signal at the installation location using a mobile phone.
• If the network cannot be found, a suitable Wi-Fi extender must be installed.
• The VEVA unit operates on 2.4GHz Wi-Fi networks only
1. Fit Cable Protector. When installing a tethered unit
against a rough wall, t the Cable Protector Plate. The
plate helps prevent chang of the charging cable
against the wall when stowing around the unit. The
plate may also be used to aid cable stowage when using
a mounting post. Screw the plate to the rear of the unit
using the screws provided.
2. Remove the front fascia. Loosen the two screws tted
along the bottom edge of the fascia (no need to remove)
and lift the cover away from the base . Remove cover by
pulling upwards and unhooking at the top edge .
7
5. Fix the unit to the wall.
• For wall mounting - use the top xing hole together with right and left lower holes.
For post mounting - use the top hole and two centre vertical holes (undrilled).
• To x, it is recommended that the top xing hole is marked, drilled and the unit
screwed loosely to the wall. Using the built-in spirit level, align the unit vertically
and mark the two remaining xing holes. Rotate the unit to the left and right around
the top xing point to allow the drilling of the xing holes.
 Alternatively, use the wall xing template provided.
When drilling, ensure dust is prevented from entering the unit.
• Ensure the base is not distorted after xing. If tting against an uneven wall, the unit
may be levelled using the round spacers (supplied). Reduce any gaps by tting
spacers over the xing lugs in the base as required.
• When screwing to the wall, always t the sealing washers (supplied) below the
screw head to maintain weatherproong integrity.
• Any unused xing holes must be sealed with bungs (supplied).
4. Install cable entry. Select one of the
six possible cable entry locations
shown opposite.
• When cable entry is from the back
of the unit, use the cable grommet
supplied (not the gland).
• Cut a 25mm hole to t either the
cable gland or grommet.
• Take care to ensure that the
weatherproof rating of the unit is
maintained during this step.
• Cable entry at any other location
than those shown is prohibited.
Cable entry
positions
Main
Seal
Spirit
level
6. Wire the unit as per page 8, 9 and 10.
7. Ret Front Cover. Check the Main Seal is undisturbed and rmly in place, then ret
the front cover. Secure the cover with the captive screws ensuring each screw is still
tted with a seal. Take care not to distort the cover when retting, tighten each screw a
little, in turn. Do not use a power driver. Screws must not be tightened over 1 Nm.
8. Commission and test the unit as per the later sections. Replace the front fascia.
8
SUPPLY
The VEVA unit should be connected to a 230V nominal AC supply using a cable with a
conductor CSA suitable for the installation run, and selected according to the current
wiring regulations.
The supply should be run from a dedicated 32A*1 circuit breaker to provide isolation and
overcurrent protection. It is recommended that Curve C circuit breakers are used. An
RCBO with equivalent rating and characteristics may be used.
*1 The unit may alternatively be supplied from a 16A circuit breaker, however the unit
must be downrated to 16A maximum output using the Engineering function of the VEVA
app, see page 13.
The unit has inbuilt 6mA DC fault protection and a 30mA Type-A RCD *2.
*2 Although the unit has inbuilt RCD protection, to meet current wiring regulations the
tting of an additional external 30mA Type-A RCD is also required.
Further isolation of the supply to the VEVA unit may need to be provided. An isolator
switch is mandatory for new builds but can be installed at the customer’s request for
existing dwellings.
All installations must be compliant to BS7671:2018.
CONNECTION
Insert the supply cable through the installed cable
gland or grommet and ensure that the cable has
sufcient length to reach the terminal blocks.
All cables that are connected to the supply
terminals shall have their insulation stripped back
8 to 12mm.
When connecting the VEVA unit, the supply
terminal block is clearly labelled Live, Neutral and
earth. Connect as shown opposite. Recommended
tightening torque of supply terminals is 1.5 Nm.
It is recommended to use a combined power and
data cable designed for the connection of EV
chargers. Further information on the connection of
the measurement clamp is provided in the next
section.
WIRING THE UNIT
9
The VEVA unit features on-board safety monitoring to provide protection to the user
against electric shock in the event that the PEN conductor becomes damaged or
disconnected. The unit continuously monitors the incoming supply to detect problems
with the PEN conductor, and if so, automatically disconnects the supply to the output of
the charger. The vehicle becomes isolated from the charger meaning there is no risk of
electric shock.
EARTH RODS
The VEVA unit is compliant with regulation 722.411.4.1(v) of BS7671:2018-amd1: 2020
meaning when directly connected to a TN-C-S (PME) earthing system, an earth
electrode is not required.
Where certain conditions dictate that an earth electrode must be used e.g., the
installation is part of a TT earthed system, it shall be independent from the distributors
earth system. The earth connection shall be made via copper conductor earth wire of an
appropriate CSA for the installation. It is recommended that the distributors earth
system is terminated at the input to the charge point to provide further protection
against mechanical damage to the incoming supply cable. It remains the responsibility
of the installer to conduct a risk assessment of the immediate area to ensure no buried
objects pose risks to the earth electrode.
EARTHING ARRANGEMENTS
10
INSTALLING THE MEASUREMENT CLAMP
Warning: Do not t the clamp around supply cable before wiring to the terminal block.
High voltage can be generated across unterminated clamp conductors.
The measurement clamp must be tted if Charging by Solar or the dynamic Demand
Control functions are to be used.
The measurement clamp is a sensor used to monitor the current owing to, or from, the
grid. The clamp is installed around the live meter tail between the main electricity
meter and consumer unit.
1. Identify clamp tting position. The clamp must be tted on the live cable between the
main electricity meter and the consumer unit. If the live supply has been split with a
connector block, the clamp should be tted between the meter and block.
2. Wire the clamp to the VEVA unit. The measurement clamp is supplied with an 8m
cable with Grey and Black conductors. Depending on clamp version, a third shield wire
may also be provided. Install the cable then connect the conductors to the small
terminal block (Grey to G, Black to B), as shown. If provided, connect the shield wire to
the earth terminal.
If the cable needs to be extended, or if using
the data cable within a combined data and
power supply cable, shorten the clamp cable
and connect to the data cable using the
miniature junction box (supplied).
Note: To prevent interference, any
additional cable used must be either twisted
pair or shielded, twisted pair cable e.g., CAT
5 data cable. Failure to use a correct data
cable will cause distortion to measurements.
Where using a shielded data cable, the cable
shielding must be connected to the earth
terminal of the VEVA connector block. It is
good practice to protect the exposed copper
shield with a small length of sleeve.
3. Install clamp. Open the measurement clamp and position around the previously
identied supply cable, observing the correct orientation marked on the clamp. Close the
clamp around the cable and ensure that the latch is engaged.
The commissioning process will check that the clamp has been tted correctly. If the
clamp has the wrong orientation, this can be corrected automatically without needing to
change the installation using the Engineering function of the VEVA app, see page 13.
To
Meter
To Consumer unit or
connector block
(if tted)
Connect shielding to earth
if using additional shielded
cable
11
COMMISSIONING PROCESS
To commission the VEVA unit, you will need to download the VEVA app...
1. Search for VEVA in the App Store or on Google
Play and install the app onto your smartphone
There is no need to create an account.
2. Using the Engineers commissioning section of the App (see below), connect to a Wi-Fi
hotspot created by the VEVA unit, after pressing the pairing button
3. Congure the installation settings
4. Test and check the VEVA unit is operational and running correctly
5. Connect the VEVA unit to the homeowners Wi-Fi network (this can be skipped if the
home is a new-build or if the homeowner prefers to do this themselves)
The process is detailed in the following sections...
1. USING THE VEVA APP
When rst using the app, it may request you to accept Location
Services. Accept the request as this may help when connecting
the unit to the homeowners Wi-Fi later. Additionally, if using an
Apple smartphone, if possible, connect your device to the
homeowners Wi-Fi network. Again, this will help if connecting
the VEVA unit to Wi-Fi later. However, ensure the network is a
2.4GHz Wi-Fi network (the VEVA unit will only connect to
2.4GHz networks). If in doubt do not connect to the Wi-Fi.
To use the commissioning tool, go to the ‘Get Started’ page and
select the Engineers Section as shown highlighted, right.
• There is no need to create an account; a login name or
password is not required.
• The App will guide you through the process.
Move through the pages until you are asked ‘Connect to your charge point rst’, then
follow the next pages.
COMMISSIONING AND TESTING
Before commissioning, the installer must carry out sufcient checks to ensure the
installation is compliant with the requirements of BS7671: 2018.
Electric Vehicles (Smart Charge Points) Regulations - At the point of sale, the charge
point is set to charge only during off-peak hours. To commission the charger, settings
can be briey overridden whilst the charger is in installation mode, allowing sufcient
time to perform the required functionality tests described below.
12
2. CONNECTING TO THE VEVA UNIT
1. Push the Wi-Fi pair button.
With the front fascia removed, power up the unit.
Push down on the Wi-Fi pairing button and hold
for two seconds. The ring light will change
colour to yellow to indicate the unit has entered
installation mode.
2. Connect to the VEVA Hotspot.
The VEVA unit will create its own temporary Wi-Fi
hotspot named VEVA, plus the last 4 digits of the serial
number.
Go to the Wi-Fi Settings page of your smartphone and
select the VEVA hotspot from the list of networks found.
Your smartphone will connect to the unit’s Wi-Fi hotspot.
Return to the VEVA App.
3. Connected.
When returning to the VEVA App,
it will automatically connect to the
VEVA unit and conrm on the
screen.
If the App does not connect, return
to the home screen and retry the
process. Try turning off mobile
data or disable Wi-Fi assist.
Select ‘Go to charge point settings’
and continue to the next section.
Pairing
button
The commissioning process is carried out by connecting your mobile device to a Wi-Fi
hotspot created by the VEVA unit. Connection is simple as follows...
13
If the reading is unstable, too high or too low, this could be
the result of the wrong cable being used to extend the clamp cable, poor cable shielding
or not connecting a shield to earth at the VEVA unit.
Solar Systems - Ensure the direction of current ow is as expected. Try switching on a
high power device and checking ow direction, if possible charge an EV. Battery storage
systems attempt to zero current drawn from the grid and may cause reading confusion.
4. Check measurement clamp is reading correctly, if tted:
Using the Total Household Current value, ensure the
measurement clamp is tted in the correct orientation and
the reading is stable (-ve value means current is measured
as exporting to the grid). If required, the value can be
inverted using the Invert measurement clamp value
selection (saves retting the clamp).
3. Congure settings for the installed unit:
• Current measuring clamp tted – Select whether a
measurement clamp has been tted, yes/no.
• Demand Control Supply rating – Enter the properties
fuse rating (only applicable if a clamp is tted).
• Charge point maximum output current – Congure the
maximum output of the charge point (16 or 32A),
depending on the rating of the supply circuit.
• Earth rod tted – Select if an earth rod was required for
the installation, yes/no.
5. Check Supply Voltage.
Check the Supply Voltage value and ensure the value is within 230V AC ± 10%. If not, an
earth rod may be required (and congured as installed in the above settings) to allow the
voltage limits to be raised to 230V +12% / -10%. If the voltage is still outside of the limits,
the local Distribution Company (DNO) may be required to resolve the issue. Overvoltage
will cause nuisance fault tripping of the charge point.
For functional testing, pressing the Activate 30-min Boost button will enable charging:
• Conrm charge point operation with EVSE test adapter
• Conrm the operation of the RCDs is within stipulated timescales
• Verify charging operation with customers vehicle
• If connecting a car, check Charge point Current to ensure charging is at correct rate.
3. SET UP AND ELECTRICAL TESTING
4. FUNCTIONAL TESTING
Using the Charger Settings page, set up and test the following...
14
5. Wi-Fi SET UP
After all tests are completed, the VEVA unit may be connected to the homeowners Wi-Fi
network. From the Charger Settings page, select “Connect charge point to Wi-Fi” to con-
tinue with Wi-Fi set up or “Skip Wi-Fi setup” if you are unable to do so at this point.
To set up a Wi-Fi connection follow as below...
If a network is not suggested, type in the SSID of the
network to be used, together with password, see left.
1. Select the Wi-Fi network and add password, the VEVA unit
should connect to and operate on:
Android devices — See right, select the desired network from the
list of networks found. Enter the Wi-Fi password at the next page.
Press Join and the VEVA unit will attempt to join to the Wi-Fi
network selected.
2. Check that the VEVA unit has successfully joined the network.
The ring light will indicate whether the unit has successfully joined the network (the
right half of the ring indicates Wi-Fi connection, the left half indicates
connection to the VEVA cloud). Check the nal colour as follows:
All Green
The unit has successfully connected to the Wi-Fi network and can
communicate with the VEVA cloud. Installation is fully complete.
All Red
The unit has not connected. This could be :
• An incorrect password or SSID name was used (both halves Red);
• Insufcient Wi-Fi signal strength at the VEVA unit (both halves
Red), a Wi-Fi extender may be required in this case;
• No internet connection and the unit cannot communicate with the
VEVA cloud (initially right half of ring shown Green, before fully
turning Red). This indicates Wi-Fi has connected but no internet);
Check the internet connection and retry the Wi-Fi set up.
Apple iOS devices — Privacy rules prevent
a list of networks being shown. However,
if Location Services have been accepted
(when rst using the App) and the
smartphone is connected to the
homeowners Wi-Fi network, the App will
automatically suggest the Wi-Fi network
you were connected to and just require
the password.
15
PRODUCT INFORMATION
CHARGING CONNECTOR (DEPENDANT ON MODEL):
VEVA TETHERED: Type 2 Tethered Cable (8 metre length)
VEVA UNTETHERED: Type 2 Socket with lock
CHARGING PROTOCOL:
Mode 3 Charging (according to IEC 61851-1)
MOUNTING TYPE / LOCATION:
Indoor or Outdoor (permanent mounting)
CHARGING CURRENT
Variable 6A – 32A
CHARGING PROFILES
Anytime Charge, Scheduled Charge and Solar Charge*
LOAD BALANCING
Current limiting to protect property fuse. Max 100A*
*Measurement Clamp must be installed for functions to operate, clamp supplied
COMMUNICATION
Wi-Fi 802.11 b/g/n @2.4 GHz
CHARGING STATUS INDICATION
Multi-colour LED ring light
COMPLIANCE
UKCA Compliant: The Electrical Equipment Safety Regulations 2016, The Electromagnetic
Compatibility Regulations 2016, The Restriction of the Use of Hazardous Substances in Electrical
and Electronic Equipment Regulations 2012, The Radio Equipment Regulations 2017.
CE Compliant to the following EU Directives: LVD, EMC, ROHS, RED
Conforms to standards: EN IEC 61851-1, EN IEC 61851-21-2, EN 300328, EN 301489-1/3/17/52,
EN 301908-1, EN 301511, IEC 62955 clauses 9.3-9.11, 9.13-9.14, 9.18-9.20, 9.22
TECHNICAL SPECIFICATIONS
MECHANICAL SPECIFICATIONS
INGRESS PROTECTION : IP65
OPERATING TEMPERATURE: -25°C to +40°C
ENCLOSURE MATERIAL: PC ABS / ASA
ENCLOSURE DIMENSIONS: 240 x 386 x 129mm
IMPACT RATING: IK08
ELECTRICAL SPECIFICATIONS
RATED SUPPLY VOLTAGE: 230V AC Single Phase (+/-10%)
RATED CURRENT: 32A max
RATED POWER: 7.4 kW
GRID FREQUENCY: 50 Hz
EARTH LEAKAGE PROTECTION: Inbuilt Type A RCD and 6mA DC protection
CABLE ENTRY: Rear, side or bottom
STANDBY POWER CONSUMPTION: 3W
16
If there’s anything you’d like help with or to send us feedback on how to improve our
services and devices, please don’t hesitate to contact us:
[email protected]om
tel: 01536 447861
www.vevacharger.com
Version 1.0 290623

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